渗透汽化回收制药废液中异丙醇

通过渗透汽化脱水浓缩试验降低回收异丙醇的水分量以使回收异丙醇套用于生产。采用HPDA真空渗透汽化膜进行回收异丙醇脱水浓缩生产试验,渗透汽化膜处理后的异丙醇含水量降到0.5%以下,并且没有引入新杂质,结果表明渗透汽化处理后的异丙醇含水量符合生产要求,套用于生产不影响产品质量。     

Poly(vinyl alcohol)/Carboxyl Graphene Membranes for Ethanol Dehydration by Pervaporation

Carboxyl graphene (CG) with two functions of hybridization and crosslinking was incorporated into poly(vinyl alcohol) (PVA) matrix to form PVA/CG mixed-matrix membranes (MMMs). The membranes demonstrated excellent mechanical properties and thermal stability. The improved hydrophilicity and formed crosslinking structure led to moderate swelling. The membrane crystallinity decreased and the free volume was promoted with increasing CG loading amount. The pervaporation (PV) separation performance for ethanol dehydration indicated that both permeation flux and separation factor were enhanced simultaneously at the optimum CG loading. Subsequently, the permeation flux continued to increase while the separation factor declined at higher CG loadings.     

Experimental Study and Mass Transport Modeling of Ethanol Separation from Aqueous Solutions by Pervaporation

Abstract

Polydimethylsiloxane pervaporation membrane was employed to remove ethanol from aqueous solutions. The influences of feed flow rate, temperature, permeate-side pressure, and ethanol concentration on the membrane performance were investigated. The feed flow rate was shown to have no significant effect on either flux or ethanol selectivity whereas the feed concentration, temperature, and permeate-side pressure had highly significant effects. Sorption and desorption experiments were also performed to provide data for analysis of mass transport based on resistance-in-series model. The analysis of transport resistances revealed that the mass transport of the system was controlled by the transport resistance of components in the membrane active layer.     

Pervaporation Separation of Benzene/Cyclohexane Mixtures by Poly(vinyl chloride) Membranes

Sorption and pervaporation of benzene/cyclohexane mixtures were studied by using poly(vinyl chloride) (PVC) polymer. The effects of composition of benzene/cyclohexane mixture and temperature on sorption and pervaporation characteristics were determined at 30, 40, and 50 °C for the membranes containing 8 wt% PVC polymer. Liquid feed composition effects on the flux and the selectivity were determined for two different membranes at 30 °C. The membranes that were prepared from the solutions containing 4 wt% and 8 wt% PVC polymer have thicknesses of 30 μm and 50 μm, respectively. Membrane thickness changes with polymer content as expected. Total sorption increased with increasing concentration of benzene. Increasing the concentration of benzene resulted in increasing flux as well as decreasing selectivity also. Fluxes were increased and selectivity decreased with increasing temperature. The selectivity was not affected significantly with varying amounts of polymer in the casting solution but the flux decreased with increasing amount of polymer in the casting solution.     

Pervaporation of n‐butanol aqueous solution through ZSM‐5‐PEBA composite membranes

Composite membranes were prepared by incorporating ZSM‐5 zeolite into poly(ether‐block‐amide) (PEBA) membranes. These composite membranes were characterized by TGA, XRD, and SEM. The results showed that the zeolite could distribute well in the polymer matrix. And when the zeolite content reached 10%, the agglomeration of zeolite in the membranes was found. The composite membranes were used to the pervaporative separation of n‐butanol aqueous solution. The effect of zeolite content on pervaporation performance was investigated. With the contribution of preferential adsorption and diffusion of n‐butanol in the polymer matrix and zeolite channel, the 5% ZSM‐5‐PEBA membrane showed enhanced selectivity and flux. The effects of liquid temperature and concentration on separation performance were also investigated. All the composite membranes demonstrated increasing separation factor and permeation flux with increasing temperature and concentration. Incorporation of ZSM‐5 could decrease the activation energy of n‐butanol flux of the composite membrane. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Separation of Phenol from Aqueous Streams by a Composite Hollow Fiber Based Pervaporation Process Using Polydimethyl siloxane (PDMS)/Polyether-Block-Amide (PEBA) as Two-Layer Membranes

Abstract

In order to simultaneously achieve both high permselectivity and permeability (flux) for the recovery of aromatic compounds such as phenol from aqueous streams, a composite organophilic hollow fiber based pervaporation process using PDMS/PEBA as two-layer membranes has been developed. The process employed a hydrophobic microporous polypropylene hollow fiber, having thin layers of silicones (PDMS) and PEBA polymers coating on the inside diameter. The composite membrane module is used to investigate the pervaporation behavior of phenol in water in a separate study; and that of a mixture of phenol, methanol, and formaldehyde in an aqueous stream (a typical constituent of wastewater stream of phenol-formaldehyde resin manufacturing process) in another study. The fluxes of phenol and water increase relatively linearly with increasing concentration especially at low feed concentration, and exhibit a near plateau with further increase in concentration. As a result, the phenol/water separation factor decreases as the feed concentration increases. Significant improvement in phenol/water separation factor and phenol flux is achieved for this two-layer (PDMS/PEBA) membranes as compared to that achieved using only PDMS membrane. The phenol and water fluxes and the separation factor are highly sensitive to permeate pressure as all decrease sharply with increase in permeate pressure. For this membrane, an increase in temperature increases the separation factor, and also permeation fluxes of phenol and water. An increase in feed-solution velocity does not have a significant effect on phenol and water fluxes, and also on the separation factor at least within the range of the feed-solution velocity considered. In the study of pervaporation behavior of a typical constituent of wastewater stream of phenol-formaldehyde resin manufacturing process, phenol permeation shows a much higher flux and a higher increase in flux with increase in concentration is also exhibited as compared to that exhibited by methanol permeation. This thus indicates that the membrane is more permeable to phenol than to methanol and formaldehyde.     

Ultrasound Assisted Pervaporation Separation of Pyridine/Water Mixtures Using Poly(vinyl alcohol)/Polyacrylonitrile Blend Membranes

Poly(vinyl alcohol)/polyacrylonitrile blend membranes were prepared to separate pyridine/water mixtures by pervaporation. The membranes were characterized by Fourier transform infrared spectroscopy and scanning electron microscopy. The effects of membrane composition, feed pyridine concentration, operating temperature, downstream pressure and ultrasound irradiation on the separation process were evaluated. The experimental results indicated that with increasing PVA mass ratio and operating temperature the permeate flux increased but the separation factor decreased, while with increasing feed concentration and downstream pressure the separation factor increased and the permeate flux decreased. It was observed that Ultrasound irradiation enhanced the permeate flux.     

Fabrication of Palladium Membranes Supported on a Silicalite‐1 Zeolite‐Modified Alumina Tube for Hydrogen Separation

Thin palladium membranes were fabricated on macroporous α‐Al₂O₃ tubes by electroless plating. The silicalite‐1 (Sil‐1) zeolite serving as intermediate and diffusion barrier layer was introduced to modify the surface roughness and pore size of the porous substrate and prevent the atomic interdiffusions of the metal elements between Pd layer and the support. The Pd composite membranes were studied by scanning electron microscopy (SEM), X‐ray diffraction (XRD), and electron probe microanalysis (EPMA), revealing that morphology and structure of the Sil‐1 layer significantly influence the Pd membrane preparation. Single‐gas permeation tests were carried out with gas H₂ and N₂ to determine the permeation performance of the membranes. The resulting membrane exhibited long‐term stability under hydrogen permeation.     

Pervaporation Separation of Water/Ethanol Mixtures through Polycarbonate/Cobalt(III) Acetylacetonate Membranes

ABSTRACT

In the present work, cobalt(III) acetylacetonate [Co(acac)₃] was added to polycarbonate (PC) to improve its performance on pervaporation separation of water/ethanol mixtures. By adding 3 wt% of Co(acac)₃ the resulting PC/Co(acac)₃ complex membrane possessed a permeation rate similar to a pure polycarbonate membrane, but the separation factor (water/ethanol) was about three times higher. The stability of the complex membrane was tested, and it was found that, after being immersed in an aqueous ethanol solution for 72 hours, the complex membrane was still stable. In addition, the effects of the added amount of Co(acac)₃ and the feed composition on pervaporation performance are presented in this work, and the mechanism of the improvement in pervaporation performance is briefly discussed.     

Pervaporation of Water/Ethanol Mixtures by an Aromatic Polyetherimide Membrane

Abstract

The pervaporation of water/ethanol mixtures through an aromatic polyetherimide membrane was attempted. The membrane was laboratory prepared using the solution casting technique. The sorption characteristics in relation to pervaporation were also studied. It was found that the preferential sorption was altered when the liquid composition was changed, whereas the water component permeated through the membrane preferentially over the whole range of feed mixture compositions. The experimental results were analyzed in terms of sorption ratio and permeation ratio to characterize nonideality of sorption and pervaporation. The effects of some operating parameters, including temperature, feed concentration, and permeate pressure, on the pervaporation performance were also investigated.     

Pervaporation of dilute alcoholic mixtures using PDMS membrane

Pervaporation (PV) of methanol/water and ethanol/water mixtures through PDMS membrane was investigated using a PV cell (in laboratory scale). PDMS membrane is a well-known hydrophobic membrane for removing organics from aqueous mixtures. Experimental results were obtained at different initial alcohol (methanol and ethanol) concentrations (0.3-3 wt%) and temperatures (30-). Recirculation flow rate was kept constant at a value of 15.6 l/h. Average permeation flux (j), separation factor (α) and activation energy of permeation (E_P) were calculated. Separation factor of PDMS membrane for methanol was greater than that for ethanol. Total flux for methanol/water and ethanol/water mixtures was observed to vary from 0.37 to 0.56 and 0.52 to 0.90 at , respectively, as alcohol concentration changed from 0.3 to 3 wt%. Separation of alcohols depends on both their selective sorption in polymeric membrane and their diffusivity. The most important observation was that separation factor of methanol/water mixtures is greater than that of ethanol/water mixtures and it is because of different molecular size of alcohols. Different behavior of alcohol/water mixtures can also be explained in the entire concentration range studied using relative values of solubility parameters of the alcohols. It can be due to the fact that activation energy of alcohol permeation increases as solubility parameter difference between alcohol and membrane increases.     

Application of Pervaporation and Vapor Permeation Processes to Separate Aqueous Ethanoi Solution through Chemically Modified Nylon 4 Membranes

ABSTRACT

The pervaporation performance of a nylon 4 membrane, chemically grafted by N,N-dimethylaminoethyl methacrylate (DMAEM), DMAEM-g-N4, was studied by measurement of the permeation ratio and the pervaporation separation index. It was found that the water permselectivity and permeationrate for the chemically modified Nylon 4 membrane were higher than those of the unmodified Nylon 4 membrane. Optimum pervaporation results, a separation factor of 28·3, and a permeation rate of 439 g/m²-h, were obtained when the degTee of grafting was 12·7%. It was also found that all the permeation ratios at low temperature were less than unity. In addition, compared with pervaporation, vapor permeation effectively increases the permselectivity of water.     

Chitosan/ZIF‐8 Mixed‐Matrix Membranes for Pervaporation Dehydration of Isopropanol

Zeolitic imidazolate frameworks (ZIF‐8) nanoparticles were successfully synthesized and embedded into a chitosan (CS) polymeric matrix to prepare CS/ZIF‐8 mixed‐matrix membranes (MMMs) in order to investigate the effect of ZIF‐8 addition as novel filler on the dehydration performance of the CS polymeric membrane. MMMs were evaluated using pervaporation (PV) dehydration of isopropanol (IPA). The synthesized ZIF‐8 nanoparticles and MMMs were characterized by X‐ray diffraction, scanning electron microscopy, energy‐dispersive X‐ray spectroscopy, Fourier transform infrared spectroscopy, and a swelling study. The PV performance of the prepared MMMs with different ZIF‐8 loadings for IPA dehydration was investigated. For the ZIF‐8/CS MMMs, at the optimum loading the total flux increases significantly with low separation factor reduction. The good PV performance of the ZIF‐8‐incorporated CS membranes for dehydration of IPA is demonstrated.     

Synthesis of Chemically Modified Polyvinyl Alcohol Membranes for Dehydration of Dioxane by Pervaporation

Abstract

Polyvinyl alcohol (PVOH) has been chemically modified by polymerizing hydroxyethylmethacrylate (HEMA) in aqueous solution of PVOH and finally crosslinking PVOH with glutaraldehyde to produce a semi-interpenetrating network (SIPN) membrane. Accordingly, three such SIPNs i.e., SIPNI, SIPNII, and SIPNIII were synthesized with different weight ratio of PVOH: HEMA i.e., 1:0.25 (SIPNI), 1:0.50 (SIPNII) and 1:0.75 (SIPNIII). These SIPN membranes were used for pervaporative dehydration of dioxane. PVOH without any chemical modification but crosslinked with the same amount of glutaraldehyde has also been used for this study for comparison. All the SIPN membranes were also characterized with various conventional methods like mechanical properties, DSC and TGA. Water permeability and water selectivity of the IPN membranes were found to be much higher than those of the crosslinked PVOH membrane which was not chemically modified. The permeability of the membranes were also found to increase with increase in the HEMA content in PVOH matrix.     

ZIF-8 Filled Polydimethylsiloxane Membranes for Pervaporative Separation of n-Butanol from Aqueous Solution

ZIF-8-filled polydimethylsiloxane (PDMS) membranes, PDMS/ZIF-8, were prepared by a two-step polymerization process and were used to recover n-butanol from an aqueous solution by pervaporation (PV). Compared with pure PDMS membrane, PDMS/ZIF-8 membranes demonstrated an obviously higher n-butanol permselectivity. As an increase of ZIF-8 content, n-butanol/water selectivity increased initially and then decreased, while the n-butanol and water permeability decreased monotonously. PDMS/ZIF-8 membrane containing 2 wt% ZIF-8, that is, PDMS/ZIF-8-2 showed the highest selectivity. On the other hand, selectivity and permeability for n-butanol and water of PDMS/ZIF-8-2 membrane decreased with the increase of operating temperature. The selectivity and permeability for n-butanol reached 7.1 and 3.28 × 10⁵ barrer, respectively, at 30°C when the feed concentration of n-butanol was 0.96 wt%.     

Pervaporation of Organic Liquids from Binary Aqueous Mixtures using Poly(trifluoropropylmethylsiloxane) and Poly(dimethylsiloxane) Dense Membranes

In this work we have compared and contrasted the pervaporation behaviour (separation factor and flux) of fluorosilicone dense membranes based on poly(trifluoropropylmethylsiloxane) (PTFPMS) with poly(dimethylsiloxane) (PDMS) dense membranes. In particular, pervaporation experiments were carried out at 298 K using lab-made PTFPMS, lab-made PDMS and commercial PDMS membranes in order to remove three different organic liquids pyridine (PY), isopropanol (IPA) and methylethylketone (MEK) from dilute (<10 wt.%) binary aqueous mixtures. All of the silicone membranes studied were found to be successful for the desired separations. The permeation flux of pyridine–water liquid mixtures for the PTFPMS membranes was found to increase with the pyridine concentration in the feed mixtures. The separation factor for PDMS membranes for the removal of pyridine, IPA and MEK from aqueous binary mixtures (1 wt.%) was found to be higher than that of PTFPMS membranes while the normalized flux was higher for PTFPMS membranes under identical test conditions. The effect of crosslink density of the PTFPMS membranes on the separation of pyridine–water mixtures was also studied. For a 1 wt.% feed solution the total flux increased with the molar mass between crosslinks, whereas the separation factor for pyridine–water was highest for a molar mass between crosslinks of 15,320 g mol⁻¹.     

PDMS渗透汽化膜分离水中有机物的研究进展

渗透汽化(PV)膜分离技术是一种新型膜分离技术,适用于分离恒沸点混合物、近沸点溶液、热敏感性混合物、有机-有机混合物以及水溶液中少量有机物。PV分离水溶液中有机物的工业应用还处于初步阶段,文中从硅橡胶渗透汽化优先透有机物膜的制备条件、工艺应用参数及膜寿命等方面进行综述。膜生产放大和膜寿命是影响该技术推广的重要因素,可以从膜制备和应用工艺方面进行改进。     

Synthesis of BZSM‐5 Membranes Using Nano‐Zeolitic Seeds: Characterization and Separation Performance

Nanoseeds of BZSM‐5 zeolite with a narrow particle size distribution of 100–200 nm were successfully prepared under mild hydrothermal conditions. Thin and oriented BZSM‐5 membranes of 3–4 μm, prepared at low temperature, were manufactured and examined for the separation of 5 wt‐% ethanol/water mixtures. Separation factor and flux were 13.93 and 1.11 kg m^–2h^–1, respectively. The temperature of synthesis showed a remarkable influence on the morphology, crystal orientation and separation performance of the membranes. The thinner a,b‐oriented membrane showed a higher separation performance than the thicker h0h‐oriented one.