Removal of Phorbol Ester from Jatropha Seedcake Using Ozonation and Solar Irradiation

Jatropha curcas is a well-known source of non-edible vegetable oil that is being promoted as an energy source and high quality feedstock in biodiesel production, especially in developing countries. The potential that the resulting seedcake by-product from jatropha oil extraction (?70% by volume) could also be used as a component in animal feed raises the prospect that a commercially viable jatropha-based industry could be developed. To date, however, the use of jatropha seedcake in livestock feed formulation has been constrained by the presence of phorbol esters (PE), which are known promutagenic and toxic compounds, and by the inability to eliminate PE by cost-effective means. Using seedcake by-product collected from a commercial facility in West Africa that processes jatropha biodiesel, this study demonstrates cost-effective measures of eliminating PE from jatropha seedcake using a combination of solar irradiation and ozonation.     

Extraction,transesterification and process control in biodiesel production from Jatropha curcas

Biodiesel has gained worldwide popularity as an alternative energy source due to its renewable, non‐toxic, biodegradable and non‐flammable properties. It also has low emission profiles and is environmentally beneficial. Biodiesel can be used either in pure form or blended with conventional petrodiesel in automobiles without any major engine modifications. Various non‐edible and edible oils can be used for the preparation of biodiesel. With no competition with food uses, the use of non‐edible oils as alternative source for engine fuel will be important. Among the non‐edible oils, such as Pongamia, Argemone and Castor, Jatropha curcas has tremendous potential for biodiesel production. J. curcas, growing mainly in tropical and sub‐tropical climates across the developing world, is a multipurpose species with many attributes and considerable potentials. In this article, we review the oil extraction and characterization, the role of different catalysts on transesterification, the current state‐of‐the‐art in biodiesel production, the process control and future potential improvement of biodiesel production from J. curcas.     

Process optimization design for jatropha-based biodiesel production using response surface methodology

Biodiesel of non food vegetal oil origin is gaining attention as a replacement for current fossil fuels as its non-food chain interfering manufacturing processes shall prevent food source competition which is expected to happen with current biodiesel production processes. As a result, non edible Jatropha curcas plant oil is claimed to be a highly potential feedstock for non-food origin biodiesel. CaO–MgO mixed oxide catalyst was employed in transesterification of non-edible J. curcas plant oil in biodiesel production. Response surface methodology (RSM) in conjunction with the central composite design (CCD) was employed to statistically evaluate and optimize the biodiesel production process. It was found that the production of biodiesel achieved an optimum level of 93.55% biodiesel yield at the following reaction conditions: 1) Methanol/oil molar ratio: 38.67, 2) Reaction time: 3.44 h, 3) Catalyst amount: 3.70 wt.%, and 4) Reaction temperature: 115.87 °C. In economic point of view, transesterification of J. curcas plant oil using CaO–MgO mixed oxide catalyst requires less energy which contributed to high production cost in biodiesel production. The incredibly high biodiesel yield of 93.55% was proved to be the synergetic effect of basicity between the active components of CaO–MgO shown in the physicochemical analysis.     

Quantification of Phorbol Esters in Jatropha curcas by HPLC‐UV and HPLC‐ToF‐MS with Standard Addition Method

Established analytic methods for the quantification of phorbol esters (PE), which are some toxic components in Jatropha curcas L., include HPLC with UV‐detection with the commercially available phorbol myristate acetate (PMA) as internal standard or HPLC coupled with MS detection with an external calibration, mostly also with PMA. The differences in the fatty acid side chains and connection to the base structure of PMA compared to PE leads to different UV absorption and MS ionization effects and cause problems for exact quantitative measurements. In this paper, a method is presented which combines both detection types and shows differences between both results. For this purpose, an extraction routine is performed on a PE‐containing seed oil to get a PE standard in high purity, which was used for a standard addition method on two real J. curcas oil samples, derived from Ghana and Mexico. Furthermore, a detection window of ±10 ppm for the high accurate ToF‐MS detection is set to eliminate isobaric interferences from co‐eluting material. Method evaluation of inter‐ and intra‐day variance as well as the recovery rate are performed and determined. With this method a limit of detection of 62 ng mL^?1 (UV) and 11 ng mL^?1 (MS) can be achieved. Practical Applications: Due to the good biological and technical properties of Jatropha curcas L., its seed oil seems perfect for the application as biodiesel feedstock. The toxicity on the other hand could cause problems when converting side products from the oil production to products of higher value. With the here described method an accurate and precise analysis procedure for the quantification of the toxic compounds namely, phorbol esters, could be applied for toxicity studies or routine checks in industry which is converting plant material from J. curcas, so that no toxic material is used for example as animal feed. In this paper, an exact and robust analysis method is described for the quantification of phorbol esters (PE) in Jatropha curcas L. seed oil. This method procedure includes the extraction of PE in methanol, chromatographic separation on a reverse phase C18 HPLC column and the quantification by standard addition method. For the standard addition method a highly pure PE standard is used, which is extracted and purified by semi preparative HPLC right before the measurements. The used detector for identification and quantification is UV set at 280 nm and ESI‐ToF‐MS with a ±10 ppm mass difference of the deprotonated and formate adduct pseudo molecular ion of PE.

     

Toxic Compound,Anti-Nutritional Factors and Functional Properties of Protein Isolated from Detoxified Jatropha curcas Seed Cake

Jatropha curcas is a multipurpose tree, which has potential as an alternative source for biodiesel. All of its parts can also be used for human food, animal feed, fertilizer, fuel and traditional medicine. J. curcas seed cake is a low-value by-product obtained from biodiesel production. The seed cake, however, has a high amount of protein, with the presence of a main toxic compound: phorbol esters as well as anti-nutritional factors: trypsin inhibitors, phytic acid, lectin and saponin. The objective of this work was to detoxify J. curcas seed cake and study the toxin, anti-nutritional factors and also functional properties of the protein isolated from the detoxified seed cake. The yield of protein isolate was approximately 70.9%. The protein isolate was obtained without a detectable level of phorbol esters. The solubility of the protein isolate was maximal at pH 12.0 and minimal at pH 4.0. The water and oil binding capacities of the protein isolate were 1.76 g water/g protein and 1.07 mL oil/g protein, respectively. The foam capacity and stability, including emulsion activity and stability of protein isolate, had higher values in a range of basic pHs, while foam and emulsion stabilities decreased with increasing time. The results suggest that the detoxified J. curcas seed cake has potential to be exploited as a novel source of functional protein for food applications.     

Potential of <Emphasis Type="Italic">Jatropha curcas</Emphasis> as a Biofuel,Animal Feed and Health Products

Jatropha curcas is a multipurpose plant with numerous attributes. It can potentially become one of the world’s key energy crops. Its seed weighs 0.53–0.86 g and the seed kernel contains 22–27% protein and 57–63% lipid indicating good nutritional value. The seeds can produce crude vegetable oil that can be transformed into high quality biodiesel. Several methods for oil extraction have been developed. In all processes, about 75% of the weight of the seed remains as a press cake containing mainly carbohydrates, protein and residual oil and is a potential source of livestock feed. The highly toxic nature of whole as well as dehulled seed meal due to the presence of high levels of shells, toxic phorbol esters and other antinutrients prevents its use in animal diet. The genetic variation among accessions from different regions of the world and rich diversity among Mexican genotypes in terms of phorbol ester content and distinct molecular profiles indicates the potential for improvement of germplasm of Jatropha through breeding programs. The extracts of Jatropha display potent cytotoxic, antitumor, anti-inflammatory and antimicrobial activities. The possibilities on the exploitation potential of this plant through various applications have been explored.     

Removal and Degradation of Phorbol Esters during Pre-treatment and Transesterification of <Emphasis Type="Italic">Jatropha curcas</Emphasis> Oil

Phorbol esters present in Jatropha curcas oil are toxic when consumed and are co-carcinogens. These could be a potential constraint in the widespread acceptance of Jatropha oil as a source of biodiesel. Phorbol esters were quantified in the fractions obtained at different stages of oil pre-treatment and biodiesel production. During degumming some phorbol esters were removed in the acid gums and wash water. This implies that the use of these acid gums in animal feed is not possible and care should be taken when disposing the wash water into the environment. Silica treatment did not decrease the phorbol esters, while stripping/deodorization at 260 °C at 3 mbar pressure with 1% steam injection completely degraded phorbol esters. Phorbol esters were not detected in stripped oil, fatty acid distillate, transesterified oil (biodiesel) and glycerine. The presence of possibly toxic phorbol ester degradation products in these fractions could not be ruled out.     

Process optimization for biodiesel production from Jatropha, Karanja and Polanga oils

Petroleum sourced fuels is now widely known as non-renewable due to fossil fuel depletion and environmental degradation. Renewable, carbon neutral, transport fuels are necessary for environmental and economic sustainability. Biodiesel derived from oil crops is a potential renewable and carbon neutral alternative to petroleum fuels. Chemically, biodiesel is monoalkyl esters of long chain fatty acids derived from renewable feed stock like vegetable oils and animal fats. It is produced by transesterification in which, oil or fat is reacted with a monohydric alcohol in presence of a catalyst. The process of transesterification is affected by the mode of reaction condition, molar ratio of alcohol to oil, type of alcohol, type and amount of catalysts, reaction time and temperature and purity of reactants. In the present paper various methods of preparation of biodiesel from non-edible filtered Jatropha (Jatropha curcas), Karanja (Pongamia pinnata) and Polanga (Calophyllum inophyllum) oil have been described. Mono esters (biodiesel) produced and blended with diesel were evaluated. The technical tools and processes for monitoring the transesterification reactions like TLC, GC and HPLC have also been used.     

Combustion analysis of Jatropha, Karanja and Polanga based biodiesel as fuel in a diesel engine

Non-edible filtered Jatropha (Jatropha curcas), Karanja (Pongamia pinnata) and Polanga (Calophyllum inophyllum) oil based mono esters (biodiesel) produced and blended with diesel were tested for their use as substitute fuels of diesel engines. The major objective of the present investigations was to experimentally access the practical applications of biodiesel in a single cylinder diesel engine used in generating sets and the agricultural applications in India. Diesel; neat biodiesel from Jatropha, Karanja and Polanga; and their blends (20 and 50 by v%) were used for conducting combustion tests at varying loads (0, 50 and 100%). The engine combustion parameters such as peak pressure, time of occurrence of peak pressure, heat release rate and ignition delay were computed. Combustion analysis revealed that neat Polanga biodiesel that results in maximum peak cylinder pressure was the optimum fuel blend as far as the peak cylinder pressure was concerned. The ignition delays were consistently shorter for neat Jatropha biodiesel, varying between 5.9^° and 4.2^° crank angles lower than diesel with the difference increasing with the load. Similarly, ignition delays were shorter for neat Karanja and Polanga biodiesel when compared with diesel.     

Oxidation stability of blends of Jatropha biodiesel with diesel

Biodiesel, an ecofriendly and renewable fuel substitute for diesel has been receiving the attention of researchers around the world. Due to heavy import of edible oil, the production of biodiesel from edible oil resources in India is not advisable. Therefore it is necessary to explore non-edible seed oils, like Jatropha curcas (J. curcas) and Pongamia for biodiesel production. The oxidation stability of biodiesel from J. curcas oil (JCO) is very poor and therefore an idea is given to increase the oxidation stability of biodiesel by blending it with petro-diesel. J. curcas biodiesel (JCB), when blended with petro diesel leads to a composition having efficient and improved oxidation stability. The results have shown that blending of JCB with diesel with less than 20% (v/v) would not need any antioxidants but at the same time, need large storage space. Similarly, if the amount of diesel is decreased in the blend, it will require the addition of antioxidant but in lesser amount compared to pure JCB. For the purpose five antioxidants were used namely butylated hydroxytoluene (BHT), tert-butyl hydroquinone (TBHQ), butylated hydroxyanisole (BHA), propyl gallate (PG), and pyrogallol (PY). A B₃₀ blend (30% JCB in the blend of JCB and petro-diesel) has been tested for the same purpose. PY is found to be the best antioxidant among all five antioxidants used. The optimum amount of antioxidant (PY) for pure biodiesel tested for the present experiment is around 100 ppm while it is around 50 ppm for B₃₀ blend to maintain the international specification of oxidation stability.     

Solubilization Behavior of Phorbol Esters from Jatropha Oil in Surfactant Micellar Solutions

Phorbol esters (PEs) are important toxic compounds found in Jatropha curcas oil and pressed seeds. These compounds are tumor promoters; thus, their removal prior to further utilization of the pressed seed is important. This work aimed to investigate the solubilization behavior of PEs and Jatropha oil in nonionic [effect of the ethylene oxide number (EON), carbon‐chain length and temperature] and anionic (NaCl addition) surfactant systems. The results reveal that an increase in the EON of the nonionic surfactant molecules, rather than an increase in the carbon‐chain length, enhances PE solubilization. The hydrophile‐lipophile balance (HLB) value was correlated with PE solubilization for nonionic surfactant solutions. The solubilization of PEs decreased slightly with increasing temperature, in contrast to solubilization of the oil. Moreover, the mole fraction of PE solubilized in the micelle decreased with increasing electrolyte concentration in anionic surfactant solutions. The solubilization behavior of PEs in both nonionic and anionic solutions indicates that PE acts more like a polar compound than a nonpolar compound. In addition, the PEs in nonionic micelles are likely located in the palisade region (i.e., between the head group and the first few carbon atoms of the tail), whereas those in anionic micelles are likely near the outer core of the head group. This finding suggests that a nonionic surfactant with a higher EON has a greater potential to extract PE from Jatropha seeds. If an anionic surfactant is combined as co‐surfactant, a small amount of electrolyte should be added to increase PE solubilization.     

An optimum biodiesel combination: Jatropha and soapnut oil biodiesel blends

Jatropha (Jatropha curcas) and soapnut (Sapindus mukorossi) oils are considered potential non-edible oil feedstocks for biodiesel production and present complementary fuel properties. Apparently, the poor oxidation stability of jatropha oil biodiesel and the high cold filter plugging point of soapnut oil biodiesel can be successfully improved to satisfy all biodiesel specifications at an optimum blending ratio. The optimum biodiesel combination was further blended with diesel at various volumetric percentages to evaluate the variations of fuel properties. The biodiesel–diesel blends up to B40 would show the satisfactory fuel properties.     

Optimization of biodiesel production from edible and non-edible vegetable oils

The non-edible vegetable oils such as Jatropha curcas and Pongamia glabra (karanja) and edible oils such as corn and canola were found to be good viable sources for producing biodiesel. Biodiesel production from different edible and non-edible vegetable oils was compared in order to optimize the biodiesel production process. The analysis of different oil properties, fuel properties and process parameter optimization of non-edible and edible vegetable oils were investigated in detail. A two-step and single-step transesterification process was used to produce biodiesel from high free fatty acid (FFA) non-edible oils and edible vegetable oils, respectively. This process gives yields of about 90-95% for J. curcas, 80-85% for P. glabra, 80-95% for canola, and 85-96% for corn using potassium hydroxide (KOH) as a catalyst. The fuel properties of biodiesel produced were compared with ASTM standards for biodiesel.     

Biodiesel production from supercritical carbon dioxide extracted Jatropha oil using subcritical hydrolysis and supercritical methylation

This study investigates supercritical carbon dioxide (SC-CO₂) extraction of triglycerides from powdered Jatropha curcas kernels followed by subcritical hydrolysis and supercritical methylation of the extracted SC-CO₂ oil to obtain a 98.5% purity level of biodiesel. Effects of the reaction temperature, the reaction time and the solvent to feed ratio on free fatty acids in the hydrolyzed oil and fatty acid esters in the methylated oil via two experimental designs were also examined. Supercritical methylation of the hydrolyzed oil following subcritical hydrolysis of the SC-CO₂ extract yielded a methylation reaction conversion of 99%. The activation energy of hydrolysis and trans-esterified reactions were 68.5 and 45.2 kJ/mole, respectively. This study demonstrates that supercritical methylation preceded by subcritical hydrolysis of the SC-CO₂ oil is a feasible two-step process in producing biodiesel from powdered Jatropha kernels.     

Variability of Phytosterols in Jatropha curcas Germplasm

Jatropha curcas L. has great potential for biofuel and phytosterol production. The objective of this research was to evaluate G × E variability for kernel phytosterol content and composition in Jatropha germplasm. Freshly matured seeds from 21 accessions grown in Málaga, Spain were collected at two stages of development. Significant genetic variation was detected for total kernel phytosterol content, which ranged from 2,246 to 2,883 mg kg^?1; and stigmasterol concentration, which ranged from 7.6 to 11.5 % of the total phytosterols. An accession with 9.2 % Δ⁵‐avenasterol was also identified. The coefficient of variation for kernel phytosterol content and stigmasterol concentration was 6.2 and 14.0 % respectively between accessions and 7.2 and 10.2 % respectively within accessions. Accordingly, evaluation of plant to plant variation is advisable. The existence of variability for kernel phytosterol content and composition in Jatropha will enable breeding for enhanced levels of these compounds.     

Transesterification of the crude Jatropha curcas L. oil catalyzed by micro‐NaOH in supercritical and subcritical methanol

Transesterification of the crude Jatropha curcas L. oil catalyzed by micro‐NaOH in supercritical/subcritical methanol was studied. The effects of various reaction variables such as the catalyst content, reaction temperature, reaction pressure and the molar ratio of methanol to oil on the conversion of crude Jatropha curcas L. oil to biodiesel were investigated. The results showed that even micro‐NaOH could noticeably improve this reaction. When NaOH was added from 0.2 to 0.5 to 0.8 wt‐‰ of triacylglycerols, the transesterification rate increased sharply; when the catalyst content was further increased, the reaction rate was just poorly improved. It was observed that increasing the reaction temperature had a favorable influence on the methyl ester yield. For the molar ratio ranging from 18 to 36, the higher the molar ratio of methanol to oil was charged, the faster the transesterification rate seemed. At the fixed stirring rate of 400 rpm, when the catalyst content, reaction temperature, reaction pressure and the molar ratio of methanol to oil were developed at 0.8 wt‐‰ NaOH, 523 K, 7.0 MPa and 24 : 1, respectively, the methyl ester yield could reach 90.5% within 28 min. Further, the kinetics of this reaction was involved and the results showed that it was a pseudo‐first‐order reaction whose apparent activation energy was 84.1 kJ/mol, and the pre‐exponential factor was 2.21×10⁵.     

麻疯树生物柴油的研究进展

麻疯树作为一种具有重要经济价值和生态效益的战略资源,是目前国际上研究最多的能生产生物柴油的能源植物之一。本文概述了国内外麻疯树在选育和种植技术、麻疯树原料油提取技术和生物柴油提炼技术的研究进展。     

Analysis of parameters and interaction between parameters of the microwave-assisted continuous transesterification process of Jatropha oil using response surface methodology

A simple continuous process was designed for the transesterification of Jatropha curcas (J. curcas) oil to alkyl esters using microwave-assisted method. The product with purity above 96.5% of alkyl ester is called the biodiesel fuel. Using response surface methodology, a series of experiments with three reaction factors at three levels were carried out to investigate the transesterification reaction in a microwave and conversion of alkyl ester from J. curcas oil with NaOH as the catalyst. The results showed that the ratio of methanol to oil, amount of catalyst and flow rate have significant effects on the transesterification and conversion of alkyl ester. Based on the response surface methodology using the selected operating conditions, the optimal ratio of methanol to oil, amount of catalyst and flow rate of transesterification process were 10.74, 1.26 wt% and 1.62 mL/min, respectively. The largest predicted and experimental conversions of alkyl esters (biodiesel) under the optimal conditions are 99.63% and 99.36%, respectively. Our findings confirmed the successful development of a two-step process for the transesterification reaction of Jatropha oil by microwave-assisted heating, which is effective and time-saving for alkyl ester production.     

Jatropha curcas: A potential source for tomorrow' s oil and biodiesel

Greenhouse gas emission (GHG) is the driving force for global climate change. Deforestation accounts for over 20% of the world's GHG emission and leaves behind deforested areas. It is of utmost importance to revert these areas in a way that carbon is sequestered again. Jatropha curcas, a perennial tree or shrub, is capable of growing on such degraded land and eventually reclaim it. In addition to providing biodiesel of high quality it has several other uses of economic importance. There is an edible genotype of J. curcas that exclusively grows in Mexico. Fatty acid composition of both toxic and non‐toxic genotypes mirrors that of most conventional plant oils used for biodiesel production. Biodiesel produced from J. curcas oil meets all the requirements stipulated by the EU‐Standard EN‐14214. As J. curcas is still a wild plant, initiation of systematic selection and breeding programmes is a prerequisite for sustainable utilization of this plant for oil and biodiesel production.     

Comparative evaluation of performance and emission characteristics of jatropha, karanja and polanga based biodiesel as fuel in a tractor engine

Non-edible jatropha (Jatropha curcas), karanja (Pongamia pinnata) and polanga (Calophyllum inophyllum) oil based methyl esters were produced and blended with conventional diesel having sulphur content less than 10 mg/kg. Ten fuel blends (Diesel, B20, B50 and B100) were tested for their use as substitute fuel for a water-cooled three cylinder tractor engine. Test data were generated under full/part throttle position for different engine speeds (1200, 1800 and 2200 rev/min). Change in exhaust emissions (Smoke, CO, HC, NO_x, and PM) were also analyzed for determining the optimum test fuel at various operating conditions. The maximum increase in power is observed for 50% jatropha biodiesel and diesel blend at rated speed. Brake specific fuel consumptions for all the biodiesel blends with diesel increases with blends and decreases with speed. There is a reduction in smoke for all the biodiesel and their blends when compared with diesel. Smoke emission reduces with blends and speeds during full throttle performance test.