Electrical thermal heating and piezoresistive characteristics of hybrid CuO–woven carbon fiber/vinyl ester composite laminates

The electric heating and piezoresistive characteristics of CuO–woven carbon fiber (CuO–WCF) composite laminates were experimentally evaluated. Hybrid CuO–WCF composites were fabricated via a two-step seed-mediated hydrothermal method. The interlaminar interface between two plies of hybrid CuO–WCF/vinyl ester composite laminae was influenced by interlocked fiber–fiber cross-linking structures with CuO NRs and acted as electric heating and resistance elements. The contribution of CuO NRs (10–110 mM) to the interlaminar interface was determined by measuring the temperature profile, in order to investigate the electrical resistive heating behavior. At higher concentration of CuO NRs growth in the interlaminar region applied by 3 A, the average temperature reached to 83.55 °C at the interface area 50 × 50 mm² and the heating efficiency was 0.133 W/°C owing to radiation and convection given by 10.5 W (3 A, 3.5 V). To investigate the piezoresistive response, the through-thickness gauge factor was observed at 0.312 during Joule heating applied by 2 A, compared with 0.639 at an ambient air temperature for CuO 110 mM concentration. The morphology and crystallinity of CuO NRs were investigated using scanning electron microscopy and X-ray diffraction analyses, respectively. The temperature dependence of hybrid CuO–WCF composite laminates’ storage moduli were analyzed using a dynamic mechanical analyzer. These characterizations showed that the interlaminar interface, combined with the high specific surface area of CuO NRs, provided the electron traps for electrical conduction around multiple WCF junctions and adjacent cross-linked laminae.     

Multifunctional CuO nanowire embodied structural supercapacitor based on woven carbon fiber/ionic liquid–polyester resin

Novel structural supercapacitors based on CuO nanowires and woven carbon fiber (WCF) has been developed for the first time employing vacuum assisted resin transfer molding (VARTM) process. The growth of CuO nanowires on WCF is an efficient process and can be used in structural capacitors which can trigger the electric vehicle industries toward a new direction. The specific surface area of the carbon fiber was enhanced by NaOH etching (41.36 m² g⁻¹) and by growing CuO nanowires (132.85 m² g⁻¹) on the surface of the WCF. The specific capacitance of the CuO–WCF based supercapacitor was 2.48 F g⁻¹, compared with 0.16 F g⁻¹ for the bare WCF-based supercapacitor. The usage of ionic liquid and lithium salt improved the capacitance to 5.40 and 6.75 F g⁻¹ with lowest ESR and R_p values of 133 and 1240 Ω along with improving mechanical properties within an acceptable range. The energy and power densities were also increased up to 106.04 mW h kg⁻¹ and 12.57 W kg⁻¹. Thus, this study demonstrated that growing CuO nanowires on the surface of WCF is a novel approach to improve multifunctionality that could be exploited in diverse applications such as electric cars, unmanned aerial vehicles (UAVs), and portable electronic devices.     

Controlled growth of CuO nanowires on woven carbon fibers and effects on the mechanical properties of woven carbon fiber/polyester composites

The effect of CuO nanowires on the improvement of the mechanical properties of woven carbon fiber (WCF)-based polyester resin composite was studied. The composite was manufactured by the vacuum-assisted resin transfer molding (VARTM) process. CuO nanowires were grown on woven carbon fiber sheets in subsequent steps of seeding followed by growth. Scanning electron microscopy (SEM) showed the growth of CuO nanowires on the surface of the carbon fibers; this growth increased with the number of seeding cycles and the length of the growth time. The concentration of the growth solution did not have a significant effect. The maximum amount of growth occurred for 8 seeding cycles with a 60 mM growth solution and a growth time of 8 h. An analysis of the percent weight change, along with X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopy, supported the above findings. The crystalline peak height of the CuO nanowires increased with the nanowire growth. The new absorption peaks arising in the FTIR spectra also indicated growth of CuO nanowires on the WCF. The mechanical properties in terms of tensile strength, modulus, and impact resistance improved significantly after the growth of nanowires on the carbon fibers: the modulus and strength improved by up to 33.1% and 42.8%, while the impact energy absorption increased by 136.8% relative to bare WCF.     

Selective detection of toxic Pb(II) ions based on wet-chemically prepared nanosheets integrated CuO–ZnO nanocomposites

The present study describes a selective detection methodology for hazardous metal ions based on low-dimensional nanosheets (NSs) integrated CuO–ZnO composite materials. A large-scale synthesis of NSs by wet-chemical process is performed using alkaline reducing agents at higher pH medium. The prepared NSs are characterized in terms of their morphological, structural and optical properties, and efficiently applied for the toxic metal ions detection. The detailed structural, compositional, and optical characterization of NSs are evaluated by XRD, FT-IR, XPS, EDS, and UV–vis spectroscopy, which confirmed that the obtained NSs are well-crystalline CuO–ZnO and possessed good optical properties. The CuO–ZnO NS morphology is investigated by FE-SEM, which confirmed that the NS possesses microstructure shape and growth in large-quantity. The analytical application of CuO–ZnO NSs is studied for a selective extraction of toxic lead-divalent [Pb(II)] ions prior to its determination by inductively coupled plasma-optical emission spectrometry (ICP-OES). The selectivity of doped NSs phase is investigated for eight different metal ions, including Cd(II), Cu(II), Hg(II), La(III), Mn(II), Pb(II), Pd(II), and Y(III) under similar experimental conditions. From the selectivity study, it is confirmed that the composite CuO–ZnO NS phase is the most toward Pb(II) ions according to the magnitude of distribution coefficient (K_d) values, such as Pb(II) > Y(III) > Cd(II) > La(III) > Hg(II) > Cu(II) > Mn(II) > Pd(II). The uptake capacity for Pb(II) is experimentally calculated to be ∼82.66 mg g⁻¹.     

Electrical transport and magnetoresistance in La2 / 3Ca1 / 3MnO3/CuO composites

The electrical transport and magnetoresistance properties were experimentally studied for composites according to the nominal composition (1 − x)La_2 / 3Ca_1 / 3MnO₃/xCuO which were fabricated using a special chemical route (x is molar ratio). The composites display different transport behaviors for the range of x < 6% and > 6%. The introduction of CuO causes a large shift of the insulator–metal transition temperature (T_p) toward low temperature for x < 6%, while the T_p is almost independent on x for x > 6%. We also show that the magnetoresistance near T_p can be substantially increased through the introduction of CuO. The largest magnetoresistance with a value as high as ∼90% is obtained in the x = 20% composite for a rather small magnetic field (0.3 T). It is interesting to observe another transition in MR₀ vs. T curve at temperature range of 170∼200 K for the composites with CuO addition. Based on structural and microscopic analysis, unusual observations of transport and magnetoresistance are discussed.     

Structure and growth mechanism of CuO plates obtained by microwave-hydrothermal without surfactants

CuO plates were obtained by microwave-hydrothermal processing at 130 °C for 30 min without any surfactant. X-ray diffraction, Rietveld refinement and selected area electron diffraction showed that the CuO plates present a monoclinic structure without secondary phases. The nitrogen adsorption isotherm measurements revealed a specific surface area of approximately 30 m²/g. Field-emission gun scanning electron microscopy and transmission electron microscope micrographs indicated that the growth process of these plates was through Ostwald ripening and aggregation of plates surface by Van der Waals forces along to the two [1 0 0] and [0 1 0] directions.     

Fabrication and characterization of 3-D Cf/ZrC composites by low-temperature liquid metal infiltration

Three-dimensional braided carbon fiber-reinforced ZrC matrix composite, 3-D C_f/ZrC, were prepared by liquid metal infiltration process at 1200 °C using a Zr₂Cu intermetallic compound as infiltrator. The microstructure and properties of the composites were investigated. The results indicated that ZrC with a yield of 35.2 ± 1.8 vol.% was certified as the major phase of the composites. The formation of ZrC was controlled by a solution-precipitation mechanism. The obtained composites exhibited good mechanical properties, with a flexural strength of 293.0 ± 12.1 MPa, a flexural modulus of 82.7 ± 6.4 GPa and a fracture toughness of 9.8 ± 0.9 MPa m^1/2. The mass and linear ablation rates of the composites exposed to oxyacetylene torch were 0.0013 ± 0.0005 g s⁻¹ and −0.0009 ± 0.0003 mm s⁻¹, respectively. The formation of a dense ZrO₂ protective layer and the evaporation of residual Cu contributed mainly to the excellent ablation resistance.     

Enhanced thermal conductivity and dielectric properties of Al/β-SiCw/PVDF composites

Polymeric composites with high thermal conductivity, high dielectric permittivity but low dissipation factor have wide important applications in electronic and electrical industry. In this study, three phases composites consisting of poly(vinylidene fluoride) (PVDF), Al nanoparticles and β-silicon carbide whiskers (β-SiC_w) were prepared. The thermal conductivity, morphological and dielectric properties of the composites were investigated. The results indicate that the addition of 12 vol% β-SiC_w not only improves the thermal conductivity of Al/PVDF from 1.57 to 2.1 W/m K, but also remarkably increases the dielectric constant from 46 to 330 at 100 Hz, whereas the dielectric loss of the composites still remain at relatively low levels similar to that of Al/PVDF at a wider frequency range from 10⁻¹ Hz to 10⁷ Hz. With further increasing the β-SiC_w loading to 20 vol%, the thermal conductivity and dielectric constant of the composites continue to increase, whereas both the dielectric loss and conductivity also rise rapidly.     

Preparation of zeolite-A/chitosan hybrid composites and their bioactivities and antimicrobial activities

Zeolite-A/chitosan hybrid composites with zeolite contents of 20–55 wt.% were prepared by in situ transformation of silica/chitosan mixtures in a sodium aluminate alkaline solution through impregnation–gelation–hydrothermal synthesis. The products were characterized by X-ray diffraction, diffuse reflectance infrared Fourier transform spectroscopy, scanning electron microscopy, thermogravimetric analysis, and mercury penetration porosimetry. Their in vitro bioactivities were examined using as-synthesized and Ca^2 +-exchanged hybrid composites in simulated body fluid (SBF) for hydroxyapatite (HAP) growth. Their antimicrobial activities for Escherichia coli (E. coli) in trypticase soy broth (TSB) were evaluated using Ag⁺-exchanged hybrid composites. The zeolite-A/chitosan hybrid composites could be prepared as various shapes, including cylinders, plates and thin films. They possessed macropores with pore sizes ranging from 100 to 300 μm and showed compressive mechanical strength as high as 3.2 MPa when the zeolite content was 35 wt.%. Fast growth on the Ca^2 +-exchanged hybrid composites was observed with the highest weight gain of 51.4% in 30 days. The 35 wt.% Ag⁺-exchanged hybrid composite showed the highest antimicrobial activity, which could reduce the 9 × 10⁶ CFU mL^? 1 E. coli concentration to zero within 4 h of incubation time with the Ag⁺-exchanged hybrid composite amount of 0.4 g L^? 1. The bioactivity and antimicrobial activity could be combined by ion-exchanging the composites first with Ca^2 + and then with Ag⁺. These zeolite-A/chitosan hybrid composites have potential applications on tissue engineering and antimicrobial food packaging.     

Effect of B2O3 and CuO additives on the sintering temperature and microwave dielectric properties of Ba(Mg1/3Nb2/3)O3 ceramics

B₂O₃ added Ba(Mg_1/3Nb_2/3)O₃ (BBMN) ceramics cannot be sintered below 930 °C. However, when CuO was added to them, they were sintered even at 850 °C. The amount of the Ba₂B₂O₅ second phase, which was formed in the BBMN ceramics decreased with the addition of CuO. Therefore, the CuO additive is considered to react with the B₂O₃ inhibiting the reaction between B₂O₃ and BaO. A dense microstructure without pores developed with the addition of a small amount of CuO. The bulk density, dielectric constant (ɛ_r) and Q-value increased with the addition of CuO, but decreased when a large amount of CuO was added. Excellent microwave dielectric properties were obtained for the Ba(Mg_1/3Nb_2/3)O₃ + 2.0 mol% B₂O₃ + 10.0 mol% CuO ceramic sintered at 875 °C for 2 h, with values Q_xf = 21 500 GHz, ɛ_r = 31 and temperature coefficient of resonance frequency (τ_f) = 21.3 ppm/°C.     

Characterization of thermoplastic natural fibre composites made from woven hybrid yarn prepregs with different weave pattern

This paper focuses on the effect of weave structure on mechanical behaviour and moisture absorption of the PLA/hemp woven fabric composites made by compression moulding. The unidirectional woven fabric prepregs were made from PLA (warp) and PLA/hemp wrapped-spun hybrid yarn (weft) with two different weave patterns; 8-harness satin and basket. Unidirectional composites with 30 mass% hemp content were fabricated from these prepregs, and compared to winded PLA/hemp hybrid yarn laminates with same composition. The composite from the satin fabric had significantly lowest porosities and best mechanical properties compared to the composite made from the winded hybrid yarn and basket fabric. The tensile, flexural, and impact strength were 88 MPa, 113.64 MPa, and 24.24 kJ/m², respectively. The effect of weave pattern on water absorption is significant. Although the composite from hybrid yarn laminate has larger water absorption than that of the pure PLA, it exhibits lower moisture absorption than both weaves.     

Magnetically-sensitive shape memory polyurethane composites crosslinked with multi-walled carbon nanotubes

Magnetically-sensitive polyurethane composites, which were crosslinked with multi-walled carbon nanotubes (MWCNTs) and were filled with Fe₃O₄ nanoparticles, were synthesized via in situ polymerization method. MWCNTs pretreated with nitric acid were used as crosslinking agents. Because of the crosslinking of MWCNTs with polyurethane prepolymer, the properties of the composites with a high content of Fe₃O₄ nanoparticles, especially the mechanical properties, were significantly improved. The composites showed excellent shape memory properties in both 45 °C hot water and an alternating magnetic field (f = 45 kHz, H = 29.7 kA m⁻¹). The shape recovery time was less than one minute and the shape recovery rate was over 95% in the alternating magnetic field.     

Effect of stitch density on fatigue characteristics and damage mechanisms of stitched carbon/epoxy composites

The effect of stitch density (SD) on fatigue life, stiffness degradation and fatigue damage mechanisms in carbon/epoxy (T800SC/XNRH6813) stitched using Vectran thread is presented in this paper. Moderately stitched composite (SD = 0.028/mm²; ‘stitched 6 × 6’) and densely stitched composite (SD = 0.111/mm²; ‘stitched 3 × 3’) are tested and compared with composite without stitch thread (SD = 0.0; ‘unstitched’). The experiments show that the fatigue life of stitched 3 × 3 is moderately better than that of unstitched and stitched 6 × 6. Stitched 3 × 3 pattern is also able to postpone the stiffness degradation onset. The improvement of fatigue properties and postponement of stiffness degradation onset in stitched 3 × 3 is primarily due to an effective impediment of edge-delamination. Quantification of damage at various cycles and stress levels shows that stitch density primarily affects the growth rate of delamination.     

Effects of poly(oxyethylene)-block structure in polyetheramines on the modified carbon nanotube/poly(lactic acid) composites

The hybrids of multi-walled carbon nanotube and poly(lactic acid) (MWCNT/PLA) were prepared by a melt-blending method. In order to enhance the compatibility between the PLA and MWCNTs, the surface of the MWCNTs was covalently modified by Jeffamine® polyetheramines by functionalizing MWCNTs with carboxylic groups. Different molecular weights and hydrophilicity of the polyethermaines were grafted onto MWCNTs with the assistance of a dehydrating agent. The results showed that low-molecular-weight Jeffamine® polyetheramine modified MWCNTs can effectively improve the thermal properties of PLA composites. On the other hand, high-molecular-weight and poly(oxyethylene)-segmented polyetheramine could render the modified MWCNTs of well dispersion in PLA, and consequently affecting the improvements of mechanical properties and conductivity of composite materials. With the addition of 3.0 wt% MWCNTs, the increment of E′ of the composite at 40 °C was 79%. For conductivity, the surface resistivity decreased from 1.27 × 10¹² Ω/sq for neat PLA to 8.30 × 10⁻³ Ω/sq for the composites.     

Low temperature synthesis of seed mediated CuO bundle of nanowires,their structural characterisation and cholesterol detection

In this study, we have successfully synthesised CuO bundle of nanowires using simple, cheap and low temperature hydrothermal growth method. The growth parameters such as precursor concentration and time for duration of growth were optimised. The field emission scanning electron microscopy (FESEM) has demonstrated that the CuO bundles of nanowires are highly dense, uniform and perpendicularly oriented to the substrate. The high resolution transmission electron microscopy (HRTEM) has demonstrated that the CuO nanostructures consist of bundle of nanowires and their growth pattern is along the [010] direction. The X-ray diffraction (XRD) technique described that CuO bundle of nanowires possess the monoclinic crystal phase. The surface and chemical composition analyses were carried out with X-ray photoelectron spectroscopy (XPS) technique and the obtained results suggested the pure crystal state of CuO nanostructures. In addition, the CuO nanowires were used for the cholesterol sensing application by immobilising the cholesterol oxidase through electrostatic attraction. The infrared reflection absorption spectroscopy study has also revealed that CuO nanostructures are consisting of only CuO bonding and has also shown the possible interaction of cholesterol oxidase with the sharp edge surface of CuO bundle of nanowires. The proposed cholesterol sensor has demonstrated the wide range of detection of cholesterol with good sensitivity of 33.88 ± 0.96 mV/decade. Moreover, the CuO bundle of nanowires based sensor electrode has revealed good repeatability, reproducibility, stability, selectivity and a fast response time of less than 10 s. The cholesterol sensor based on the immobilised cholesterol oxidase has good potential applicability for the determination of cholesterol from the human serum and other biological samples.     

Fabrication and characterization of three-dimensional PMR polyimide composites reinforced with woven basalt fabric

A PMR polyimide composite reinforced with three-dimensional (3D) woven basalt fabric is fabricated for medium high temperature applications. The PMR polyimide matrix resin is derived from 4,4′-methylenediamine (MDA), diethyl ester of 3,3′,4,4′-oxydiphthalic (ODPE) and monoethyl ester of Cis-5-norbornene-endo-2,3-dicarboxylic acid (NE). The rheological properties of the PMR polyimide matrix resin are investigated. Based on the curing reaction of the PMR type polyimide and the rheological properties, an optimum two-step fabrication method is proposed. The three dimensional fabric preforms are impregnated with the polyimide resin in a vacuum oven at 70 °C for 1 h followed by removing the solvent and pre-imidization. The composites are then consolidated by an optimized molding procedure. Scanning electron microscopy analysis shows that needle shaped voids are generated in yarns and the void volume fraction is 4.27%. The decomposition temperature and the temperature at 5% weight loss of the composite post-cured at 320 °C for 24 h are 440 °C and 577 °C, respectively. The dielectric constant and the dielectric loss of the composite are measured by circular cavity method at 7–12 GHz. The tensile strength and the modulus in the warp direction of the composite are 436 MPa and 22.7 GPa. The composite shows a layer-by-layer fracture mode in three-point bending test. The flexure strength and modulus in the warp direction of the composite are 673 MPa and 27.1 GPa, respectively.     

Microstructure of carbon nanotubes/PET conductive composites fibers and their properties

Poly(ethylene terephthalate) (PET) resin has been compounded with carbon nanotubes (CNTs) using a twin-screw extruder. The composites of 4 wt% CNTs in PET had a volume electrical resistance of 10³ Ω cm, which was 12 orders lower than pure PET. The volume electrical conductivity of CNTs/PET composites with different CNTs containing followed a percolation scaling law of the form σ = κ(ρ − ρ_c)^t well. Scanning electron microscopy (SEM) micrograph showed that CNTs had been well dispersed in PET matrix. Optical microscopy micrograph showed that discontinuity of conductive phase existed in some segments of composite fiber. Rheological behavior of CNTs/PET composites showed that the viscosity of CNTs/PET composites containing high nanotube loadings exhibited a large decrease with increasing shear frequency. Crystallization behavior of CNTs/PET composites was studied by differential scanning calorimetry (DSC) and the nucleating effect of CNTs in the cooling crystallization process of PET was confirmed. Composite fiber was prepared using the conductive CNTs/PET composites and pure PET resin by composite spinning process. Furthermore, cloth was woven by the composite fiber and common terylene with the ratio 1:3. The cloth had excellent anti-static electricity property and its charge surface density was only 0.25 μC/m².     

Preparation of aligned Fe3O4@Ag-nanowire/poly(vinyl alcohol) nanocomposite films via a low magnetic field

Aligned Fe₃O₄@Ag-nanowire (Ag-NW)/poly(vinyl alcohol) (PVA) nanocomposite films are prepared via a magnetic field-assisted method under a low magnetic field (B < 0.1 T) induction. The effects of the mass ratio (MR) of Fe₃O₄ to Ag-NWs and the Ag-NW content are systematically studied on the composite electrical conductivity (EC). The preferential alignment of Ag-NWs brings about a significant increase in the EC of the oriented composite in the parallel direction along the magnetic field. The optimal MR is determined to be equal to 0.15 at which the random composite has a good EC meanwhile the oriented composite shows a good response to the applied magnetic field. The oriented composite with the 20 wt% Ag-NWs shows a high EC anisotropy of ca. 6.6 and a very high EC of 4500 S/cm via the external magnetic field. In addition, the introduction of Ag-NWs leads to an obvious improvement in the thermal stability of PVA composites.     

Producing CuO and ZnO composite thin films using the spin coating method on microscope glasses

In this work, we have presented a new route to produce pure ZnO and composite ZnO-CuO thin films. In the process we have started with pure ZnO thin films and ended up with CuO by doping Cu in various percentages, ranging from 0% to 100%. We have managed to attain crystal phases in all doping concentrations. All the produced thin films have been crystallized at the annealing temperatures of 600 and 700 °C for 6 h. The X-ray diffraction (XRD) spectra have been performed to see the formation of crystal phases of all pure ZnO and composite ZnO-CuO thin films. These give insight that the two crystal phases related to ZnO and CuO stayed together within the thin film matrices, which were produced in different doping concentrations, i.e. nZnO + mCuO (0 ≤ n, m ≤ 100%). The scanning electron microscopy (SEM) micrographs and UV–vis absorption spectra have also been taken to elucidate the structure and composition of the all films.     

The influence of nano/micro hybrid structure on the mechanical and self-sensing properties of carbon nanotube-microparticle reinforced epoxy matrix composite

Nano/micrometer hybrids are prepared by chemical vapor deposition growth of carbon nanotubes (CNTs) on SiC, Al₂O₃ and graphene nanoplatelet (GNP). The mechanical and self-sensing behaviors of the hybrids reinforced epoxy composites are found to be highly dependent on CNT aspect ratio (AR), organization and substrates. The CNT–GNP hybrids exhibit the most significant reinforcing effectiveness, among the three hybrids with AR1200. During tensile loading, the in situ electrical resistance of the CNT–GNP/epoxy and the CNT–SiC/epoxy composites gradually increases to a maximum value and then decreases, which is remarkably different from the monotonic increase in the CNT–Al₂O₃/epoxy composites. However, the CNT–Al₂O₃ with increased AR ⩾ 2000 endows the similar resistance change as the other two hybrids. Besides, when AR < 3200, the tensile modulus and strength of the CNT–Al₂O₃/epoxy composites gradually increase with AR. The interrelationship between the hybrid structure and the mechanical and self-sensing behaviors of the composites are analyzed.