Buckling,collapse and failure analysis of FRP sandwich panels

Rectangular orthotropic fiber-reinforced plastic (FRP) sandwich panels were tested for buckling in uni-axial compression. The panels, with 0.32 cm (0.125 in.) face sheets and a 1.27 cm (0.5 in.) core of either balsa or linear poly(vinyl chloride) (PVC) foam, were tested in two sizes: 154×77 cm² (72×36 in.²) and 102×77 cm² (48×36 in.²). The sandwich panels were fabricated using the vacuum-assisted resin transfer molding process. The two short edges of the sandwich panels were clamped, while the two long edges were simply supported for testing. The clamped panel ends were potted into a steel frame. The experimental elastic buckling loads were then measured using strain gauges fixed to both sides of the panels. A total of 12 panels were tested under uni-axial compression. Bifurcation in the load versus engineering strain curve was noted in all cases. For all six sandwich panels tested using balsa core, the type of failure was easily identified as face sheet delamination followed by core shear failure. For all six PVC foam core sandwich panels tested, the type of failure consisted of core shear failure with little or no face sheet delamination. In the failed balsa core panels there was little or no evidence of balsa remaining on the FRP face sheet, however, in the PVC foam core panels there were ample amounts of foam left on the FRP face sheet. It was concluded that although the buckling loads for the foam core panels were not as high as those for the balsa core panels, PVC foam core bonding to the FRP face sheets was superior to balsa core bonding.     

Shear strength of palm oil clinker concrete beams

This paper presents experimental results on the shear behavior of reinforced concrete beams made of palm oil clinker concrete (POCC). Palm oil clinker (POC) is a by-product of palm oil industry and its utilization in concrete production not only solves the problem of disposing this solid waste but also helps to conserve natural resources. Seven reinforced POCC beams without shear reinforcement were fabricated and their shear behavior was tested. POCC has been classified as a lightweight structural concrete with air dry density less than 1850 kg/m³ and a 28-day compressive strength more than 20 MPa. The experimental variables which have been considered in this study were the POCC compressive strength, shear span–depth ratio (a/d) and the ratio of tensile reinforcement (ρ). The results show that the failure mode of the reinforced POCC beam is similar to that of conventional reinforced concrete beam. In addition, the shear equation of the Canadian Standard Association (CSA) can be used in designing reinforced POCC beam with ρ ⩾ 1. However, a 0.5 safety factor should be included in the formula for ρ < 1.     

In situ synthesized low modulus biomedical Zr-4Cu-xNb alloys

In order to develop new biomaterials for hard tissue replacements, the Zr-4Cu-xNb (x = 0, 0.3, 0.6 and 0.9) biomedical alloys with required properties were designed and prepared using vacuum arc melting method for the first time. Phase analysis and microstructure observation showed that all the as-cast Zr-4Cu-xNb samples consisted of α-Zr and Zr₃Cu. In addition, the lamellar eutectoid is found near the grain boundary. These alloys exhibited moderate compressive strength (1150–1300 MPa), yield stress (750–1000 MPa), favorable plastic strain (19%–27%), high elastic energy (11 MJ/m³–16 MJ/m³) and low Young's modulus (25 GPa–31 GPa). This good combination of mechanical properties indicates them potential biomedical materials for biological hard tissue replacements.     

Influence of defects on fatigue strength and failure mechanisms in the VHCF-region for quenched and tempered steel and nodular cast iron

Investigations are presented in this paper on quenched and tempered steel 42CrMoS4 from two batches, with two different tensile strengths (R_m = 1100 MPa, 1350 MPa) but with similar microstructure, and a nodular cast iron EN-GJS-900-2 (R_m = 930 MPa). Fatigue tests with smooth (K_t = 1) and notched (K_t = 1.75) specimens were performed at R = −1 and R = 0 up to the number of cycles N = 2·10⁹ in order to determine the fatigue strength behaviour and failure mechanisms, especially in the VHCF-region. Failure in smooth specimens often initiated at material defects such as oxides in the quenched and tempered steel and shrinkage holes in the nodular cast iron. Firstly, a fatigue strength analysis was performed that did not consider these defects. A possibility of analysis of experimental data including VHCF-results has been discussed. Next, a linear elastic fracture mechanics analysis was performed in order to describe the defect behaviour, assuming that the defects act like cracks. The results showed that there are lower limit or threshold values of the stress intensity factor range ΔK for crack propagation in both materials. Analysis of defects and defect distribution in run-out specimens confirmed this conclusion. From the comparison of the results with an S–N curve from the design code FKM-Guideline Analytical strength assessment of components, recommendations for design and assessment of components have been derived.     

An innovative process to fabricate copper/diamond composite films for thermal management applications

Diamond dispersed copper matrix (Cu/D) composite films with strong interfacial bonding were produced by tape casting and hot pressing without carbide forming additives. The tape casting process offers an original solution to obtain laminated materials with accurate thickness control, smooth surface finish, material net-shaping, scalability, and low cost. This study presents an innovative process of copper submicronic particles deposition onto diamond reinforcements prior to densification by hot pressing. Copper particles act as chemical bonding agents between the copper matrix and the diamond reinforcements during hot pressing, thus offering an alternative solution to traditionnal carbide-forming materials in order to get efficient interfacial bonding and heat-transfer in Cu/D composites. It allows high thermal performances with low content of diamond, thus enhancing the cost-effectiveness of the materials. Microstructural study of composites by scanning electron microscopy (SEM) was correlated with thermal conductivity and thermal expansion coefficient measurements. The as-fabricated films exhibit a thermal conductivity of 455 W m^?1 K^?1 associated to a coefficient of thermal expansion of 12 × 10^?6 °C^?1 and a density of 6.6 g cm^?3 with a diamond volume fraction of 40%, which represents a strong enhancement relative to pure copper properties (λ_Cu = 400 W m^?1 K^?1, α_Cu = 17 × 10^?6 °C^?1, ρ_Cu = 8.95 g cm^?3). The as-fabricated composite films might be useful as heat-spreading layers for thermal management of power electronic modules.     

A ferrite stainless steel Cr27Mo6Al3Cu with oxidation resistance

A new ferrite steel Cr27Mo6Al3Cu with high Mo and low Al is developed, exhibiting excellent oxidation resistance, corrosion resistance, and mechanical property. Alloy rods with a diameter of 10 mm were prepared by copper mold suction-casting method and then solution-treated at 1373 K for 2 h. The experimental results show that this alloy maintains a stable monolithic BCC microstructure. After oxidization at 1373 K for 100 h, a dense and thin oxide layer is generated on the surface of the alloy with the weight gain per unit area G⁺ being about 0.4863 g/m². Its corrosion-resistant property in 3.5 wt.% NaCl at 298 K is characterized with the corrosion potential E_corr being about −0.091 V, pitting corrosion potential E_b reaching up to 0.867 V. Its mechanical properties are yield tensile strength σ_0.2 = 523 MPa, ultimate tensile strength σ_b = 637 MPa respectively.     

Generalised Neuber concept of fictitious notch rounding

The microsupport effect at sharp notches subjected to high-cycle fatigue can be described according to Neuber by averaging the maximum notch stress in a small material volume (microsupport length ρ^*) at the notch root (radius ρ). The averaged stress may be expressed by the maximum stress of a corresponding notch of an enlarged, fictitious radius, ρ_f = ρ + sρ^*, where s is the microsupport factor. The status of Neuber’s concept within his general theory of notch stresses is reviewed, followed by more recent theoretical and application-relevant developments. The theoretical developments refer to the notch angle dependency of the support factor, to its value for pointed versus rounded notches and to in-plane shear loading with out-of-bisector crack propagation. The application developments refer to the fatigue assessment of welded joints.     

Effect of solidification parameters on the microstructure of Sn-3.7Ag-0.9Zn solder

In this work, Sn–Ag–Zn alloy of eutectic composition (Sn-3.7wt.%Ag-0.9wt.%Zn) was directionally solidified upward at a constant temperature gradient (G = 4.33 K/mm) in a wide range of growth rates (V = 3.38–220.12 μm/s) and a constant growth rate (V = 11.52 μm/s) with different temperature gradients (G = 4.33–12.41 K/mm) using a Bridgman type directional solidification furnace. The microstructure was observed to be a rod Ag₃Sn structure in the matrix of β–Sn from the directionally solidified Sn-3.7wt.%Ag-0.9wt.%Zn samples. The values of eutectic spacing (λ) were measured from transverse section of samples. The dependency of eutectic spacing on the growth rate (V) and temperature gradient (G) were determined with linear regression analysis. The dependency of λ on the values of V and G were found to be λ = 10.42V ^? 0.53 and λ = 0.27G ^? 0.48, respectively. The values of bulk growth were also determined to be λ²V = 86.39 μm³/s by using the measured values of λ and V. The results obtained in present work were compared with the previous similar experimental results obtained for binary and ternary alloys.     

Green EuAlO3:Eu2+ nanophosphor for applications in WLEDs

Green-emitting aluminate nanophosphors fabricated by a pressure-assisted combustion synthesis (P₀ = 1.4, 2.8 and 3.4 MPa) and annealed in pure H₂ is reported. The XRD analysis indicates the formation of the EuAlO₃ orthorhombic phase. Transmission electron microscopy (TEM) shows coalesced irregular grains with lengths in the range of 35–140 nm. In addition, the nanophosphor synthesized at an initial pressure of 3.4 MPa produced the highest green luminescence centered at 530 nm, which was associated to 4f⁷–4f⁶5d¹ allowed transitions of the Eu²⁺ located into the EuAlO₃:Eu²⁺ compound. A weak red emission peak corresponding to Eu³⁺ was also observed by cathodoluminescence. The CIE coordinates for green emission are x = 0.2613 and y = 0.3892, and the luminance produced from nanophosphors when they are excited with a commercial UV-396 nm LED (8.0 μW) was 285 ± 4.3 Cd/m².     

Structure property relation of hybrid biocomposites based on jute,viscose and polypropylene: The effect of the fibre content and the length on the fracture toughness and the fatigue properties

In the present study, the extent of jute and viscose fibre breakage during the extrusion process on the fracture toughness and the fatigue properties was investigated. The composite materials were manufactured using direct long fibre thermoplastic (D-LFT) extrusion, followed by compression moulding. The fracture toughness (K_IC) and the fracture energy (G_IC) of the PP–J30 composites were significantly improved (133% and 514%, respectively) with the addition of 10 wt% viscose fibres, indicating hindered crack propagation. The addition of viscose fibres resulted in three times higher fatigue life compared with that of the unmodified jute composites. Further, with the addition of (2 wt%) MAPP, the PP–J30–V10 resulted in a higher average viscose fibre length of 8.1 mm, and the fracture toughness and fracture energy increased from 9.1 to 10.0 MPa m^1/2 and 28.9 to 31.2 kJ/m², respectively. Similarly, the fatigue life increased 51% compared with the PP–J30–V10, thus demonstrating the increased work energy due to hindrance of the propagation of cracks.     

Measurement of the fracture toughness associated with the longitudinal fibre compressive failure mode of laminated composites

The fracture toughness associated with the fibre compressive failure was obtained from testing notched unidirectional carbon/epoxy four-point-bend specimens. Microscopy of failed specimens revealed that onset of damage was characterised by the formation of a single line of fibre breaks at approximately 45° to the plane of the initial notch. A micromechanical finite element model was used to investigate this failure scenario and it was concluded that the most probable cause of the damage morphology was compression-induced shear failure of the composite. An intrinsic material property in this case was deemed to be the mode II critical strain energy release rate associated with the initiation of the 45° crack. For IM7/8552, this was measured to be G_IIc = 4.5 ± 0.8 kJ/m².     

Low-temperature synthesis,structural and magnetic properties of self-dopant LaMnO3+δ nanoparticles from a metal-organic polymeric precursor

Self-dopant LaMnO_3+δ nanoparticles have been successfully synthesized by metal citrate complex method based on Pechini-type reaction route, at low temperature (773 K). Powder X-ray diffraction and transmission electron microscope revealed pure and nanostructured phase of LaMnO_3+δ (δ = 0.125) with an average grain size of ∼72 nm (773 K) and ∼80 nm (1173 K). DC-magnetization measurements under an applied magnetic field of H = ±60 kOe showed an increase in the magnetization with the increase of calcination temperature. Ferromagnetic nature shown by non-stoichiometric LaMnO_3+δ was verified by well-defined hysteresis loop with large remanent magnetization (M_r) and coercive field (H_c). Surface areas of LaMnO_3+δ nanoparticles were found to be 157.4 and 153 m² g⁻¹ for the samples annealed at 773 K and 1173 K, respectively.     

Preparation and thermal performance analysis of novel multilayer cladding structure composites

With regard to the adiabatic principle of insulation, a novel multilayer cladding structure composites (MCSC) with vacuum inside was put forward, which could be used in high temperature insulation field. In the composites, SiO₂ was used to fill the microcracks and protect the carbon matrix from oxidizing. This novel material was composed of two parts, one was the core material consisted of SiC foam ceramic, the other was the flawless outer shell consisted of carbon fiber reinforced composites with vacuum inside that produced by Chemical Vapor Infiltration (CVI) Pyrolytic Carbon (PyC) and silicasol-infiltration–sintering methods. Material density was 0.81 g/cm³. The effective thermal conductivity of MCSC ranged from 0.193 W/m · K to 0.721 W/m · K within the temperature from 303 K to 703 K, which was 13.5–23.3% lower than the value of SiC ceramic foam core materials. However, at 1473 K, the measured data of MCSC and SiC foam were 1.815 W/m · K and 1.911 W/m · K, respectively. It was only 5.02% lower than that of SiC foam.     

Polysaccharidic binders for the conception of an insulating agro-composite

The objective of this study is the formulation of a natural polysaccharidic binder for the conception of an insulating bio-based composite made with sunflower stalk particles. The formulation was performed using chitosan cross-linked with Genipin and mixed with alginate, guar gum and starch. A fractional factorial experimental design within 32 essays was established to find the formulation leading to composites with the best combination between good mechanical properties and limited amount of chitosan in the binder. Composites with a thermal conductivity (κ) of 0.07 W m⁻¹ K⁻¹ and a maximum tensile stress (σ_max) of 0.2 MPa were obtained with a total binder ratio of 5.5% (w/w). The results of this study show that the insulating bio-based composites evaluated have competitive mechanical and thermal performances compared with other eco-friendly insulating materials available on the market.     

Magnetically-sensitive shape memory polyurethane composites crosslinked with multi-walled carbon nanotubes

Magnetically-sensitive polyurethane composites, which were crosslinked with multi-walled carbon nanotubes (MWCNTs) and were filled with Fe₃O₄ nanoparticles, were synthesized via in situ polymerization method. MWCNTs pretreated with nitric acid were used as crosslinking agents. Because of the crosslinking of MWCNTs with polyurethane prepolymer, the properties of the composites with a high content of Fe₃O₄ nanoparticles, especially the mechanical properties, were significantly improved. The composites showed excellent shape memory properties in both 45 °C hot water and an alternating magnetic field (f = 45 kHz, H = 29.7 kA m⁻¹). The shape recovery time was less than one minute and the shape recovery rate was over 95% in the alternating magnetic field.     

Microstructure of carbon nanotubes/PET conductive composites fibers and their properties

Poly(ethylene terephthalate) (PET) resin has been compounded with carbon nanotubes (CNTs) using a twin-screw extruder. The composites of 4 wt% CNTs in PET had a volume electrical resistance of 10³ Ω cm, which was 12 orders lower than pure PET. The volume electrical conductivity of CNTs/PET composites with different CNTs containing followed a percolation scaling law of the form σ = κ(ρ − ρ_c)^t well. Scanning electron microscopy (SEM) micrograph showed that CNTs had been well dispersed in PET matrix. Optical microscopy micrograph showed that discontinuity of conductive phase existed in some segments of composite fiber. Rheological behavior of CNTs/PET composites showed that the viscosity of CNTs/PET composites containing high nanotube loadings exhibited a large decrease with increasing shear frequency. Crystallization behavior of CNTs/PET composites was studied by differential scanning calorimetry (DSC) and the nucleating effect of CNTs in the cooling crystallization process of PET was confirmed. Composite fiber was prepared using the conductive CNTs/PET composites and pure PET resin by composite spinning process. Furthermore, cloth was woven by the composite fiber and common terylene with the ratio 1:3. The cloth had excellent anti-static electricity property and its charge surface density was only 0.25 μC/m².     

The toucan beak: Structure and mechanical response

The structure and mechanical response of a Toco toucan (Ramphastos toco) beak were established. The beak was found to be a sandwich composite with an exterior of keratin scales (50 μm diameter and 1 μm thickness) and a core composed of fibrous network of closed-cells made of collagen. The tensile strength of the external shell is about 50 MPa. Micro- and nanoindentation hardness measurements corroborate these values. The keratin shell exhibits a strain-rate sensitive response with a transition from slippage of the scales due to release of the organic glue, at a low strain rate (5 × 10^− 5 s^− 1) to fracture of the scales at a higher strain rate (1.5 × 10^− 3 s^− 1). The closed-cell foam consists of fibers having a Young's modulus (measured by nanoindentation) of 12.7 GPa. This is twice as high as the keratin shells, which have E = 6.7 GPa. This is attributed to their higher calcium content. The compressive collapse of the foam was modeled by the Gibson–Ashby constitutive equations.There is a synergistic effect between foam and shell evidenced by a finite-element analysis. The foam stabilizes the deformation of the keratin shell by providing an internal support which increases its buckling load under compressive loading.     

Improvement of dry float–sink separation of smaller sized spheres by reducing the fluidized bed height

In this study, the influence of the fluidized bed height on the float–sink of different sized spheres in a gas–solid fluidized bed was investigated. Fluidized beds with heights h = 200, 150, 100 and 50 mm were prepared using a cylindrical column of inner diameter = 290 mm and a mixture of zircon sand and iron powder as the fluidized medium. Float–sink experiments were carried out using density adjusted spheres of diameter D_sp = 40, 30, 20 and 10 mm. It was found that the float–sink performance at D_sp ?20 mm is not affected by the height of the bed, and the sharpness of separation (the density range where spheres neither float nor sink completely) is less than or equal to 200 kg/m³. In the case of D_sp = 10 mm, the sharpness of separation is a larger value (1100 kg/m³ at h = 200 mm), whereas it decreases with decreasing h and is 400 kg/m³ at h = 50 mm. The fluctuation of the surface height of the fluidized bed was visually recorded. The fluctuation is reduced by reducing h. The fluctuation vs. h correlates with the sharpness of separation at D_sp = 10 mm vs. h. These results indicate that the dry float–sink separation of smaller sized spheres is improved as the fluctuation of fluidized bed surface is decreased by reducing the fluidized bed height.     

Measuring the eco-efficiency of cement use

At present, the cement industry generates approximately 5% of the world’s anthropogenic CO₂ emissions. This share is expected to increase since demand for cement based products is forecast to multiply by a factor of 2.5 within the next 40 years and the traditional strategies to mitigate emissions, focused on the production of cement, will not be capable of compensating such growth. Therefore, additional mitigation strategies are needed, including an increase in the efficiency of cement use. This paper proposes indicators for measuring cement use efficiency, presents a benchmark based on literature data and discusses potential gains in efficiency. The binder intensity (bi) index measures the amount of binder (kg m^?3) necessary to deliver 1 MPa of mechanical strength, and consequently express the efficiency of using binder materials. The CO₂ intensity index (ci) allows estimating the global warming potential of concrete formulations. Research benchmarks show that bi ～5 kg m^?3 MPa^?1 are feasible and have already been achieved for concretes >50 MPa. However, concretes with lower compressive strengths have binder intensities varying between 10 and 20 kg m^?3 MPa^?1. These values can be a result of the minimum cement content established in many standards and reveal a significant potential for performance gains. In addition, combinations of low bi and ci are shown to be feasible.     

Fluorescence properties and relaxation processes of Tb3+ ions in ZnCl2-based glasses

60ZnCl₂–20KCl–20BaCl₂–xTbCl₃ glasses (x = 0.10, 0.25, 0.50, 0.75, 1.00, and 1.25) were prepared by melt-quenching method, and Tb³⁺ fluorescence properties were investigated under 355 nm excitation. Regardless of x values, the electrons that were relaxed from the ⁵D₃ to ⁵D₄ level of Tb³⁺ ions by the multiphonon relaxation, were repressed to 28% of all the excited electrons because the ZnCl₂-based glass had much lower phonon energy than oxide glasses. For 0 < x ≤ 0.34, the cross relaxation, (⁵D₃ → ⁵D₄) → (⁷F₀ ← ⁷F₆), was repressed, and consequently 72% and 28% of all the excited electrons were radiatively relaxed by the ⁵D₃ → ⁷F_J (J = 6, 5, 4, 3, and 2) and ⁵D₄ → ⁷F_J (J = 6, 5, 4, and 3) transitions, respectively. The lifetimes of the ⁵D₃ and ⁵D₄ initial levels were obtained to be 1.1 and 2.1 ms, respectively.