A study of the deposition of silt onto the surface of type 304 stainless steel

The deposition rate of Lake Ontario silt onto type 304 stainless steel at a fluid velocity of 1.05 m/s is given by: N = 2.1 × 10^?5 exp (-E/RT) C_b p. where E = 25.3 kJ/mol. Both the magnitude and the temperature dependence of the deposition rate is consistent with deposition that is surface rather than transport limited. The release rates were small compared to the deposition rates and independent of the surface temperature. Only particles less than 5 μm were found in the deposits at 1.05 m/s, even though particles up to 25 μm were in the flowing silt suspension. The maximum particle size in the deposit decreased with increasing deposition velocity.     

Characterization of polyetheretherketone particle suspensions for electrophoretic deposition

Suspensions of polyetheretherketone (PEEK) using mixture of ethanol and isopropanol as solvent were prepared to carry out PEEK electrophoretic deposition (EPD). The rheological behavior and suspension structure of PEEK particles dispersed in co‐solvents were investigated over a range of pH values (1–10) and shear rates (γ = 10¹?3 × 10² s^?1). These PEEK suspensions generally exhibited a pseudoplastic flow behavior, indicating the occurrence of particle aggregation in the liquid medium. The maximum solids fraction (?_m) showed an estimated value of  ?_m = 2.9 wt %. Using a suspension with 3 wt % PEEK concentration, PEEK coatings on stainless steel substrates were obtained by EPD at constant voltage condition. The influence of the electrolyte conductivity on PEEK EPD from ethanol–isopropanol suspensions was studied. Experimental results showed that high‐conductivity ethanol‐based suspensions yield non‐uniform deposits, while low‐conductivity suspensions resulted in uniform coatings. The difference in the deposition behavior is due to the different pH of the suspensions and the relationship of pH with suspension conductivity. pH = 8 was the optimal value for this system in terms of deposition results. The surfaces of EPD PEEK coatings were homogenous and a qualitatively good adhesion between the PEEK deposits and the substrate was confirmed. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40953.     

Classification of particles in particle-laden stream through a stainless steel fibrous filter

This investigation experimentally explores the penetration curve of particles shot onto a stainless steel fibrous filter or a flat surface. The effect of the pore size of the stainless steel fibrous filter, with or without an oil coating, on the particle penetration was examined at various flow rates, nozzle diameters and dimensionless particle diameters, Sqrt(Stk). The penetration of the flat surface by particles was also determined for comparison. Experimental results demonstrate that oleic acid particles larger than Sqrt(Stk)₅₀ are collected on the stainless steel fibrous filter with a low penetration, while smaller particles stay in the particle-laden stream with high penetration. The penetration of potassium chloride particles exceeds that of oleic acid particles, because potassium chloride particles bounce off the stainless steel fibrous filter and the flat surface. Particles bounce off the metal filter less easily than the flat surface. Coating the stainless steel fibrous filter with oil effectively reduces problems of particle bounce. The potassium chloride particles sucked the coated oil forming a small mountain on the surface. When the loaded particle mass on the coated stainless steel fibrous filter ranges between 0.4 and 2.3 mg, Sqrt(Stk)₅₀ is a constant 0.35.     

Chemical Vapor Deposition of Polymer Thin Films Using Cationic Initiation

Chemical vapor deposition (CVD) is an attractive technique for the fabrication of high‐quality polymer thin films. The scheme used to initiate polymer chain growth is fundamental to controlling polymer thin film chemistry. A new initiation scheme for polymer CVD utilizing cationic initiation with a strong Lewis acid, TiCl₄, in combination with a hydrogen donor, H₂O, is presented. This coinitiation scheme results in polystyrene deposition rates of 139 nm min^?1, relative to just 34 nm min^?1 when TiCl₄ is used alone. Characterization by Fourier transform infrared spectroscopy shows that the polymer structures of polystyrene films prepared by conventional solution‐based techniques and cationic CVD are similar. Synthesis of cross‐linked polymer thin films is also demonstrated by depositing poly(divinylbenzene) and showing its insolubility in a range of solvents. The practical utility of these poly(divinylbenzene) films as corrosion resistant coatings is demonstrated. In 1 n HCl, 200 nm thick films on stainless steel increase the polarization resistance by a factor of 44 relative to bare, untreated stainless steel.     

Accumulation of uranium on austenitic stainless steel surfaces

The surface contamination by uranium in the primary circuit of PWR type nuclear reactors is a fairly complex problem as (i) different chemical forms (molecular, colloidal and/or disperse) of the uranium atoms can be present in the boric acid coolant, and (ii) only limited pieces of information about the extent, kinetics and mechanism of uranium accumulation on constructional materials are available in the literature. A comprehensive program has been initiated in order to gain fundamental information about the uranium accumulation onto the main constituents of the primary cooling circuit (i.e., onto austenitic stainless steel type 08X18H10T (GOSZT 5632-61) and Zr(1%Nb) alloy). In this paper, some experimental findings on the time and pH dependences of U accumulation obtained in a pilot plant model system are presented and discussed. The surface excess, oxidation state and chemical forms of uranium species sorbed on the inner surfaces of the stainless steel tubes of steam generators have been detected by radiotracer (alpha spectrometric), ICP-OES and XPS methods. In addition, the passivity, morphology and chemical composition of the oxide-layers formed on the studied surfaces of steel specimens have been analyzed by voltammetry and SEM-EDX. The experimental data imply that the uranium sorption is significant in the pH range of 4-8 where the intense hydrolysis of uranyl cations in boric acid solution can be observed. Some specific adsorption and deposition of (mainly colloidal and disperse) uranyl hydroxide to be formed in the solution prevail over the accumulation of other U(VI) hydroxo complexes. The maximum surface excess of uranium species measured at pH 6 (Γ_sample = 1.22 μg cm⁻²U ≅ 4 × 10⁻⁹ mol cm⁻² UO₂(OH)₂) exceeds a monolayer coverage.     

Application of Taguchi Method for Characterization of Corrosion Behavior of TiO2 Coating Prepared by Sol‐Gel Dipping Technique

Titanium oxide (TiO₂) nanoparticle coatings were deposited on the 316L stainless steel substrates by sol‐gel method. The morphology, structure, and corrosion resistance of the coating were analyzed using SEM, AFM, X‐ray diffraction, and electrochemical techniques. The deposition parameters employed to realize the anticorrosion performance including calcinations temperature, polyethylene glycol (PEG) content, pH value, and number of dipping cycles were investigated. Taguchi statistical experiments were carried out to determine the influence of the deposition variables on anticorrosion properties and optimal conditions. The results indicated that a higher anticorrosion performance of TiO₂ films could be achieved using 1 g of PEG in a sol with pH in range of 7–9, six cycles of dipping, and calcination temperature at 400°C. The Tafel polarization measurements indicate that i_corr value decreases about 200 times and the R_corr value increases around 57 times compared with uncoated 316L stainless steel.     

Scaled-up self-assembly of carbon nanotubes inside long stainless steel tubing

The self-assembly of carbon nanotubes (CNTs) on the inside wall of a relatively long stainless steel tubing for applications such as separations and chromatography, is reported in this paper. The CNTs were deposited by the chemical vapor deposition (CVD) using ethylene as the carbon source and the iron nanostructures in the stainless steel as the catalyst. The coating consisted of a layer of CNTs aligned perpendicular to the circumference of the tubes, often with an overcoat of disordered carbonaceous material, which could be selectively oxidized by exposing the CNT layer below to pure O₂ at 375 °C. Variation in uniformity in terms of the thickness and morphology of the deposited film and surface coverage were studied along the length of a tube by scanning electron microscopy (SEM). The effects of process conditions, such as flow rate and deposition time on the coating thickness, were studied. The catalytic effect of the iron nanostructures depended on surface conditioning of the tubing. It was found that the pretreatment temperature influenced the quality of the nanotube coating. The morphology of the CNT deposit supported the base-growth scheme and VLS (vapor-liquid-solid) growth mechanisms of CNTs.     

Electrophoretic Deposition Kinetics and Characterization of Ni–La1.95Ca0.05Zr2O7−δ Particulate Thin Films

Suspensions of NiO–La_1.95Ca_0.05Zr₂O_7?δ (NiO–LCZ) composite material have been prepared in isopropanol medium using iodine and acetylacetone as dispersants. The effect of iodine concentration on suspension stability, electrical conductivity, and suspension pH are studied in detail to optimize the suspension chemistry. Electrophoretic deposition has been successfully conducted on conducting substrate (steel plate) to fabricate NiO–LCZ thin particulate films. Deposition kinetics have been studied in detail to optimize the process parameters. Good quality particulate films of such composite on steel plates are obtained at an applied voltage of 60 V for 3 min. The optimized suspension chemistry and process parameters thus obtained are then used to fabricate NiO–LCZ composite films onto nonconducting porous ceramic substrate by placing a conducting plate at the reverse side of the porous substrate. The deposited films along with the ceramic substrates are co‐fired at 1400°C for 6 h in reducing atmosphere (5% hydrogen in argon) to produce a good quality dense Ni–LCZ film of thickness ~40 μm. The hydrogen permeation flux of the developed cermet membrane has been measured and it reveals that Ni–LCZ could be used as a potential membrane for hydrogen separation at high temperature.     

Alternating current electrophoretic deposition of Saccharomyces cerevisiae cells and the viability of the deposited biofilm in ethanol production

In this work, we have explored the possibility of using asymmetrical alternating current electrophoretic deposition (AC-EPD) process, which we have previously reported for enzyme deposition, to immobilize Saccharomyces cerevisiae (S. cerevisiae) cells onto stainless steel substrates. The deposition of S. cerevisiae cells at 30 Hz and 200 V_p-p permits the formation of 89 ± 16 μm thick cell layers in 30 min. The mass of the deposited cells is shown to increase quasi-linearly with the deposition time and the applied amplitude. In order to increase the mechanical stability of the immobilized cells, a thin layer of polyurethane was applied after the AC-EPD of S. cerevisiae cells. The viability of the immobilized cells was tested in the production of ethanol. The results showed that the fermentation process with the immobilized S. cerevisiae cells is more efficient than the fermentation carried out with similarly treated free cells.     

Role of TiO2 nanoparticles in the dry deposition of NiO micro-sized particles at room temperature

A room-temperature dry-deposition method with TiO₂ powder was used to deposit NiO particles onto a fluorine-doped tin oxide (FTO) substrate. Initially, in the absence of TiO₂ powder, we observed that the NiO particles did not adhere to the substrate; however, the addition of TiO₂ particles facilitated NiO deposition. The volume percentage (vol%) deposition of NiO particles increased with the TiO₂ particle concentration. The inability of the NiO particles to adhere to the FTO substrate was attributed to the absence of deformation and fragmentation in the substrate. This is related to the lower hardness of the FTO substrate, compared with that of the NiO particles. However, the addition of the TiO₂ particles at different vol% during NiO deposition induced deposition, possibly due to the lower hardness of the TiO₂ particles compared with the FTO substrate. The minimum TiO₂ fraction that enabled NiO powder deposition was ~4.8 vol%. Microstructural analysis revealed that TiO₂ powder agglomerates tended to break up as the NiO particles impacted the substrate surface, creating a “deposition complement” from the excess kinetic energy. The deposition mechanism was investigated using microstructural analysis, electron probe microanalysis, and Brunauer–Emmett–Teller (BET) measurements; the results confirmed the influence of the TiO₂ powders on NiO powder deposition, specifically, an improvement in the adhesion and density of the NiO powder and a decrease in the surface roughness of the coating. Therefore, we demonstrated NiO deposition with TiO₂ particles at room temperature, providing potential applications to the supercapacitor and battery industries.     

Anodic aqueous electrophoretic deposition of titanium dioxide using carboxylic acids as dispersing agents

The dispersion of anatase phase TiO₂ powder in aqueous suspensions was investigated by zeta-potential and agglomerate size analysis. The iso-electric point (IEP) of anatase was determined to be at pH 2.8 using monoprotic acids for pH adjustment. In comparison, it was found that the use of carboxylic acids, citric and oxalic, caused a decrease in zeta-potential through the adsorption of negatively charged groups to the particle surfaces. The use of these reagents was shown to enable effective anodic electrophoretic deposition (EPD) of TiO₂ onto graphite substrates at low pH levels with a decreased level of bubble damage in comparison with anodic EPD from basic suspensions. The results obtained demonstrate that the IEP of TiO₂ varies with the type of reagent used for pH adjustment. The low pH level of the IEP and the ability to decrease the zeta-potential through the use of carboxylic acids suggest that the anodic EPD of anatase is more readily facilitated than cathodic EPD.     

Fabrication of nanometer-to-micron sized Cu2O single crystals by electrodeposition

Nanometer-to-micron sized cuprous oxide (Cu₂O) single crystals were fabricated on Au/Pd sputter-coated silicon wafer and stainless steel cathode substrates by electrodeposition in CuSO₄ at pH 4.0 at room temperature (25 °C) with no additives. The Cu₂O crystals were generally of an octahedral shape with sizes ranging from 100 nm to 400 nm on Si wafer, and 1 μm to 3 μm on stainless steel substrates respectively. Very small crystals of a spherical shape were also observed under low applied voltage. Transient crystal shapes observed on the cathode near the electrolyte surface suggest that growth slows down once {1 1 1} free surfaces are formed, and this explains the robust observation of the octahedral crystal shape. The effect of electrodeposition parameters such as deposition voltage and deposition time on the size of the crystals and their coverage on the substrates was investigated. Apart from the cathode, similar octahedral Cu₂O nanocrystals were also found to deposit on the Cu anode used. This work provides a method to fabricate Cu₂O crystals on both electrodes in a single step.     

Anodic, cathodic and cyclic voltammetric deposition of ruthenium oxides from aqueous RuCl3 solutions

Anodic, cathodic and cyclic voltammetric (CV) deposition of ruthenium oxides from aqueous RuCl₃ solutions have been investigated using stationary and rotating disk electrodes (RDE) in this work. The CV deposition behavior was examined using a RDE to differentiate the contribution of current from the reactions of ruthenium ions in the electrolyte and ruthenium oxides already adsorbed on the electrode. The results indicate that the CV growth of ruthenium oxides within the potential range of aqueous electrolyte decomposition is attributed to the anodic oxidation of ruthenium ions in the electrolyte. Cathodic deposition occurs only at potential negative than −0.30 V versus saturated calomel electrode (SCE) when H₂ evolves on the electrodes. Anodic deposition of ruthenium oxides can be obtained effectively in the potential range of ca. 0.9-1.1 V versus SCE, depending on the pH value of the electrolyte. The optimum anodic and cathodic deposition potential for maximum deposition efficiency is 1.0 and −0.9 V versus SCE, respectively, in the electrolyte solution of pH 2.     

Siloxane-based thin films for corrosion protection of stainless steel in chloride media

The corrosion protection of stainless steel (SS 316L) provided by layers of SiO₂ and by siloxane-anchored self-assembled monolayer (SAMs) was assessed by cyclic voltammetry (CV) and by potentiostatic current transient in sodium chloride media. The SAMs were composed of octadecyltrimethoxysilane anchored onto a thin (1–2 nm) layer of SiO₂. The initial SiO₂ layer was obtained by treatment with tetraethoxyorthosilicate. Successive layers were added by applying the alkylsiloxane and then oxidatively removed by treatment using a UV-ozone cleaner. Though SAMs have been used as corrosion barriers in other contexts, it is shown that successive cycles of SAM deposition and ablation provide an extended SiO₂ thin-covering layer that protects stainless steel against pitting and general corrosion.     

Fine particle deposition in laminar and turbulent flows

The deposition of fine silica and polystyrene spheres was measured for conditions of laminar and turbulent flow (960 ≤ Re ≤ 16040) in a rectangular channel using image analysis. The plate glass deposition surfaces were rendered positively charged by coating them with a cationic copolymer while, under the water chemistry conditions employed, both types of particles were negatively charged. It was found that, contrary to the results for laminar flow, the initial depositon rates in turbulent flow decreased with increasing Re, indicating that deposition was no longer mass-transfer controlled and that particle attachment played an increasingly important role as Re was raised. Attachment was modelled as a rate process in series with mass transfer in which the attachment rate varies inversely as the square of the friction velocity. Under the conditions of the present experiments, no particle re-entrainment was observed, so that the declining rate of particle accumulation on the wall recorded in each run could only be attributed to a declining deposition rate. Even where asymptotic accumulations were reached, particle coverages never exceeded 3.5%.     

Deposition of magnetite particles from flowing suspensions under flow‐boiling and single‐phase forced‐convective heat transfer

The deposition rate of colloidal magnetite particles was measured under both single‐phase forced‐convective and flow‐boiling conditions. All measurements were made at alkaline pH where both the heat transfer surface and the surface of the magnetite particles appear to be negatively charged. For single‐phase forced convection, the deposition rate constant is lower than the mass transfer coefficient for colloidal particles, and the difference is attributed to the force of repulsion between the negatively charged surfaces of the particle and substrate. The deposition rate measured under flow‐boiling conditions is lower than that reported for the deposition of colloidal particles at neutral pH. The difference is, again, attributed to the force of repulsion between the particle and substrate. Particle removal rates were significantly lower than deposition rates; analysis using the theory of turbulent bursts suggests a removal efficiency of only 10^?9% for each turbulent burst. The low removal efficiency is consistent with the particle diameter being significantly smaller than the thickness of the laminar sublayer in these tests.     

Liquid metal corrosion resistant LaPO4 coating with metallophobic characteristics fabricated on 316 stainless steel using electrophoretic deposition technique

A liquid metal corrosion (LMC) resistant and metallophobic lanthanum phosphate (LaPO₄) coating was prepared on SUS316 stainless steel using electrophoretic deposition (EPD) technique. A specific hierarchical surface structure was created on coating surface by adjusting EPD process parameters. LMC test was performed using three different metal melts, Al–Zn–Mg alloy, Mg–Al–Mn alloy, and pure Zinc. Results indicated that steel bare surface was severely attacked by all three melts. The mechanism of corrosion process was explained in each case. After coating, the LaPO₄ covered steel showed an excellent resistance against all three liquid metals. Besides, wetting of steel surface by liquid metals was strongly decreased by application of LaPO₄ surface coating. This can be attributed to the intrinsic metallophobic characteristic of LaPO₄ as well as the hierarchical surface structure developed on coating surface.     

Carbon nanotube deposits and CNT/SiO2 composite coatings by electrophoretic deposition

Abstract

Multiwalled carbon nanotube (CNT) films have been successfully fabricated by electrophoretic deposition (EPD) on stainless steel substrates. Electrophoretic deposition was performed using optimised aqueous suspensions under constant voltage conditions. Triton X-100 was used as a surfactant to disperse CNT bundles, and iodine was added as a particle charger. CNT/SiO₂ composite coatings were prepared by electrophoretic co-deposition. Experimental results show that the CNTs were efficiently mixed with SiO₂ nanoparticles to form a network structure. Layered CNT/SiO₂ porous composites were obtained by sequential EPD experiments alternating the deposition of CNT and SiO₂ nanoparticles. The structure of all films deposited was studied in detail by scanning electron microscopy. Possible applications of CNT and CNT/SiO₂ films are as porous coatings in the biomedical field, thermal management devices, biomedical sensors and other functional applications where the properties of CNTs are required.     

Strontium ruthenium oxide deposition in supercritical carbon dioxide using a closed reactor system

A SrRuO₃ deposition process using supercritical fluid deposition (SCFD) was designed for fabricating electrodes in ferroelectric random access memory (FeRAM). To make stoichiometric SrRuO₃ film (Sr:Ru = 1:1), deposition rates of component materials, SrO and RuO₂, must be balanced, and thus, we investigated the deposition kinetics of the component materials. The deposition rate of SrO was found to be less than that of RuO₂ in all cases, and SrO particle generation during deposition was problematic. Both of these issues could be overcome by controlling the temperature and O₂ concentration. For SrRuO₃ deposition, the Sr-/Ru- precursor concentration ratio was the dominant factor to control the composition of the film. Stoichiometric SrRuO₃ film can be formed by increasing the Sr-/Ru- precursor sconcentration ratio to 6. Our deposited film satisfied three major requirements for a FeRAM electrode: perovskite crystal structure, low resistivity, and conformal deposition onto the trenches (aspect ratio of 5).     

Effect of powder particle size on vibration damping behaviour of plasma sprayed alumina (Al2O3) coating on AISI 304 stainless steel substrate

The damping capacity of plasma sprayed alumina (Al₂O₃) coatings on AISI 304 stainless steel was investigated in this study as a function of particle size of the starting alumina powder. The coatings were prepared from different sizes alumina powder using commercial air plasma spraying (APS) technique. The damping properties of coated samples were characterized by damping capacity (Q^?1) measured experimentally using dynamic mechanical analyzer (DMA). The surface morphology of the coatings was studied using scanning electron microscope (SEM). The results revealed that the coating was porous and was able to improve the damping capacity of bare substrate. It was also observed that the powder particle size had a significant effect on the damping characteristics of the coatings. The damping values were found to be increased with the increase in particle size in the measured strain range. This behaviour was correlated with the microstructure investigated by SEM.