PMMA/silica nanocomposite studies: Synthesis and properties

Polymethylmethacrylate (PMMA)/silica nanocomposites are prepared by solution polymerization in this project and the resulting materials are subjected to characterization to evaluate thermal, mechanical, and fire properties. IR results show that both (3‐acryloxypropyl)methydimethoxy‐silane (APMDMOS) and (3‐acryloxypropyl)trimethoxysilane (APTMOS) can serve as reagents for the surface modification of silica, while APTMOS performed better than APMDMOS for the modification of the silica surface. Mechanical properties of PMMA/silica nanocomposites prepared by solution blending showed decreased tensile strength and elongation at break, while materials from solution polymerization performed better than PMMA itself. Moreover, all prepared samples have shown improved thermal stabilities versus PMMA. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3844–3850, 2004     

Surface‐modified silica nanoparticles for reinforcement of PMMA

Polymethyl methacrylate (PMMA) was introduced onto the surface of silica nanoparticles by particle pretreatment using silane coupling agent (γ‐methacryloxypropyl trimethoxy silane, KH570) followed by solution polymerization. The modified silica nanoparticles were characterized by Fourier‐transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). Sedimentation tests and lipophilic degree (LD) measurements were also performed to observe the compatibility between the modified silica nanoparticles and organic solvents. Thereafter, the PMMA slices reinforced by silica‐nanoparticle were prepared by in situ bulk polymerization using modified silica nanoparticles accompanied with an initiator. The resultant polymers were characterized by UV–vis, Sclerometer, differential scanning calorimetry (DSC). The mechanical properties of the hybrid materials were measured. The results showed that the glass transition temperature, surface hardness, flexural strength as well as impact strength of the silica‐nanoparticle reinforced PMMA slices were improved. Moreover, the tensile properties of PMMA films doped with silica nanoparticles via solution blending were enhanced. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

A study on the properties of PMMA/silica nanocomposites prepared via RAFT polymerization

A number of batch polymerizations were performed to study the effect of pristine nanoparticle loading on the properties of PMMA/silica nanocomposites prepared via RAFT polymerization. In order to improve the dispersion of silica nanoparticles in PMMA matrix, the silanol groups of the silica are functionalized with methyl methacrylate groups and modified nanoparticles were used to synthesize PMMA/modified silica nanocomposites via RAFT polymerization. Prepared samples were characterized by thermogravimetric analysis (TGA), dynamic light scattering (DLS), dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC) and gel permeation chromatography (GPC). According to results, introduction of modified nanoparticles results in better thermal and mechanical properties than those of pristine nanoparticles. Also, surface modification and increasing silica nanoparticles result in variation of thermal degradation behavior of nanocomposites. The best improvement of mechanical and thermophysical properties is achieved for nanocomposites containing 7 wt. % silica nanoparticles.     

Cationic Graft Polymerization onto Silica Nanoparticle Surface in a Solvent-Free Dry-System

For the purpose of the prevention of the environmental pollution and the simplification of reaction process, the scale-up synthesis of polymer-grafted silica nanoparticle by surface initiated cationic ring-opening graft polymerization of 2-methyl-2-oxazoline (MeOZO) in a solvent-free dry-system was investigated. The introduction of iodopropyl groups onto the silica surface as initiating group was carried out by the reaction of silanol groups with 3-iodopropyl- trimethoxysilane in a solvent-free dry-system. The graft polymerization of MeOZO onto silica nanoparticle surface in a solvent-free dry-system was initiated by spraying the monomer onto the surface having iodopropyl groups and the polymerization was conducted in powder fluid system under nitrogen. After the polymerization, unreacted MeOZO was readily removed under high vacuum. It was found that the cationic ring-opening polymerization of MeOZO was successfully initiated in the solvent-free dry-system to give polyMeOZO-grafted silica nanoparticles. The maximum grafting of polyMeOZO obtained from the polymerization initiated by iodopropyl groups on the surface reached 47.7 %. The percentage of grafting and grafting efficiency during the cationic ring-opening graft polymerization in the solvent-free dry-system were considerably larger than those in solution system. This suggests that chain transfer reaction from surface growing cation to monomer was effectively inhibited in the solvent-free dry-system.     

Preparation of poly(methyl methacrylate)‐grafted attapulgite by surface‐Initiated radical polymerization

Poly(methyl methacrylate) (PMMA) was bonded on the surface of attapulgite (ATP) by using an ammonium persulfate amine redox initiation system via grafting from approach. ATP was modified with (3‐aminopropyl)triethoxysilane to anchor amine groups on the surface, and then the amine‐functionalized ATP was further treated with methacryloyl chloride and 4,4′‐azobis(4‐cyanovaleric acid) to give methacryl‐ and azo‐functionalized ATP, respectively. Subsequently, surface‐initiated graft polymerization of MMA in a soap‐free emulsion was performed to afford ATP/PMMA hybrids. Meanwhile, graft polymerizations on the surface of methacryl‐ and azo‐functionalized ATP were carried out for comparison. The grafting of PMMA on the surface of ATP was characterized by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and thermogravimetric analysis (TGA). The crystal structure of hybrids was characterized by X‐ray diffraction analysis. The morphology of hybrids was observed by scanning electron microscopy and transmission electron microscopy. The degree of grafting obtained from surface‐initiated graft polymerization in a soap‐free emulsion was found to be the greatest (29.4%) estimated from TGA. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41062.     

Graft polymerization of vinyl acetate onto silica

A method is reported for the surface grafting of polyvinyl acetate (PVAc) onto modified, nonporous silica. The silica surface was modified by silylation with vinyl(triethoxy) silane followed by graft polymerization of vinyl acetate. The graft yield was measured by thermogravimetric analysis and the monomer conversion was monitored by UV spectral analysis. The rate of the graft polymerization and the graft yield were proportional to the initial monomer concentration. Vinyl acetate conversion followed first-order kinetics and displayed a trend of increasing initial rate with increasing monomer concentration.     

Electropolymerization of p‐phenylenediamine on Pt‐electrode from aqueous acidic solution: Kinetics,mechanism, electrochemical studies,and characterization of the polymer obtained

Ar plasma‐induced graft polymerization of poly(ethylene glycol) (PEG) on Ar plasma pretreated poly(methyl methacrylate) (PMMA) surfaces was carried out to improve the antistatic properties. The surface composition and microstructure of the PEG‐grafted PMMA surfaces from plasma induction were characterized by attenuated total reflectance Fourier transfer infrared (ATR‐FTIR) spectroscopy, water contact angles (CA), and atomic force microscopy (AFM) measurements. The measurements revealed that the antistatic properties can be remarkably improved with the surface resistivity of PEG‐grafted PMMA surface decreasing significantly by 3–6 orders of magnitude, with the optimum condition for polymerization grafted onto the Ar plasma pretreated PMMA surface being 40 W for RF power and 3 min for glow discharge time. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Novel Grafting onto Silica via Aldehyde Functionality

Silica-bound aldehyde functional silane was used as a versatile bridge to attach porphyrin to the surface of silica and as a surface-bound free radical initiator to yield PMMA brushes. The aldehyde functionality is obtained by a simple ozonolysis of the surface-bound allylsilane, whereby the double bonds are oxidized in high yield to the desired aldehyde. Mono-amino porphyrin was attached to the silica surface under mild conditions via Schiff-base linkages, whilst anchored PMMA was obtained by free radical initiation using an aldehyde/redox free radical polymerization. FTIR and TGA data were used to determine and characterize the attachment to the silica surface.     

Surface grafting of polymers onto ultrafine silica: cationic polymerization initiated by benzylium perchlorate groups introduced onto ultrafine silica surface

Summary The cationic graft polymerization initiated by benzylium perchlorate groups introduced onto ultrafine silica surface was investigated. The introduction of benzylium perchlorate groups onto the surface was achieved by the reaction of silver perchlorate with surface benzyl chloride groups, which were introduced by the treatment of silica with 4-(chloromethyl)phenyltrimethoxysilane. The cationic graft polymerization of styrene and cationic ring-opening polymerization of -caprolactone were found to be initiated by the surface benzylium perchlorate groups and the corresponding polymers were grafted onto the surface. The percentage of grafting onto silica surface decreased with increasing polymerization temperature, because chain transfer reaction of growing polymer cation is accelerated with increasing polymerization temperature.     

Synthesis and characterization of poly(butyl acrylate)/silica and poly(butyl acrylate)/silica/poly(methyl methacrylate) composite particles

Poly(butyl acrylate)/poly(methyl methacrylate) (PBA/PMMA) core–shell particles embedded with nanometer‐sized silica particles were prepared by emulsion polymerization of butyl acrylate (BA) in the presence of silica particles preabsorbed with 2,2′‐azobis(2‐amidinopropane)dihydrochloride (AIBA) initiator and subsequent MMA emulsion polymerization in the presence of PBA/silica composite particles. The morphologies of the resulting PBA/silica and PBA/silica/PMMA composite particles were characterized, which showed that AIBA could be absorbed effectively onto silica particles when the pH of the dispersion medium was greater than the isoelectric potential point of silica. The critical amount of AIBA added to have stable dispersion of silica particles increased as the pH of the dispersion medium increased. PBA/silica composite particles prepared by in situ emulsion polymerization using silica preabsorbed with AIBA showed higher silica absorption efficiency than did the PBA/silica composite particles prepared by direct mixing of PBA latex and silica dispersion or by emulsion polymerization in which AIBA was added after the mixing of BA and silica. The PBA/silica composite particles exhibited a raspberrylike morphology, with silica particles “adhered” to the surfaces of the PBA particles, whereas the PBA/silica/PMMA composite latex particles exhibited a sandwich morphology, with silica particles mainly at the interface between the PBA core and the PMMA shell. Subsequently, the PBA/silica/PMMA composite latex obtained had a narrow particle size distribution and good dispersion stability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3425–3432, 2006     

Atom transfer radical polymerization of graft chains onto polyethylene film initiated at tribromomethyl unit introduced by electron beam irradiation

A novel process for graft polymerization onto a polyethylene (PE) film using atom transfer radical polymerization (ATRP) was examined. First, a PE film irradiated with an electron beam was treated with carbon tetrabromide, thereby introducing tribromomethyl groups. The number of tribromomethyl groups introduced onto the film could be controlled by adjusting the electron beam irradiation dose. Methyl methacrylate (MMA) was then graft‐polymerized by ATRP in the initiator‐introduced PE film in the presence of a copper catalyst. Based on FTIR spectra from the PMMA grafted films, the behavior of graft polymerization reactions on the film surface and inside the film are discussed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and dispersibility of poly(L‐lactide)‐grafted silica nanoparticle

To improve dispersibility of silica nanoparticle in organic solvents, the grafting of poly(L ‐lactide) (PLLA) onto silica nanoparticle surface by ring‐opening polymerization of L‐lactide (LA) was investigated in the presence of an amidine base catalyst. The ring‐opening polymerization of LA successfully initiated in the presence of silica having amino groups (silica‐NH₂) and an amidine base catalyst to give PLLA‐grafted silica, but not in the presence of untreated silica (silica‐OH). In the absence of the amidine base catalyst no ring‐opening polymerization of LA even in the presence of silica‐NH₂ and no grafting of PLLA onto silica were observed. It became apparent that the amidine base catalyst acts as an effective catalyst for the ring‐opening graft polymerization of LA from the surface of silica‐NH₂. In addition, it was found that the percentage of PLLA grafting onto silica could be controlled according to the reaction conditions. The average particle size of PLLA‐grafted silica was smaller than that of silica‐NH₂. Therefore, it was considered that the aggregation structure of silica nanoparticles was considerably destroyed by grafting of PLLA onto the surface. The PLLA‐grafted silica gave a stable dispersion in polar solvents, which are good solvents for PLLA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Hydrophobic magnesium hydroxide nanoparticles via oleic acid and poly(methyl methacrylate)-grafting surface modification

Hydrophobic magnesium hydroxide nanoparticles were obtained by means of grafting poly(methyl methacrylate) (PMMA) onto the surface of nanoparticles after oleic acid (OA) modification. The introduction of functional double bonds was firstly conducted on the surface of nanoparticles by OA modification, followed by dispersion polymerization on the particles surface in ethanol solution using methyl methacrylate (MMA) as monomer, azoisobutyronitrile (AIBN) as initiator and polyvinylpyrrolidone (PVP) as stabilizer to graft PMMA on the surface of OA-modified magnesium hydroxide. The obtained composite particles were characterized by XRD, FTIR, TGA, FESEM-EDS, and the compatibility with organic solution was determined by sedimentation test. The results show that the organic macromolecule PMMA could be successfully grafted on the surface of OA-modified magnesium hydroxide nanoparticles, with the dispersibility and the compatibility of nanoparticles greatly improved in organic phase.     

纳米SiO2表面高聚物接枝改性的研究

介绍了利用硅烷偶联剂KH-570对纳米SiO2进行表面处理的方法;研究了利用悬浮聚合法在改性纳米SiO2 表面自由基接枝PMMA的途径。并对PMMA的接枝率及接枝效率随引发剂用量的变化关系进行了研究。     

Natural rubber‐g‐methyl methacrylate/poly(methyl methacrylate) blends

The grafting of the methyl methacrylate (MMA) monomer onto natural rubber using potassium persulfate as an initiator was carried out by emulsion polymerization. The rubber macroradicals reacted with MMA to form graft copolymers. The morphology of grafted natural rubber (GNR) was determined by transmission electron microscopy and it was confirmed that the graft copolymerization was a surface‐controlled process. The effects of the initiator concentration, reaction temperature, monomer concentration, and reaction time on the monomer conversion and grafting efficiency were investigated. The grafting efficiency of the GNR was determined by a solvent‐extraction technique. The natural rubber‐g‐methyl methacrylate/poly(methyl methacrylate) (NR‐g‐MMA/PMMA) blends were prepared by a melt‐mixing system. The mechanical properties and the fracture behavior of GNR/PMMA blends were evaluated as a function of the graft copolymer composition and the blend ratio. The tensile strength, tear strength, and hardness increased with an increase in PMMA content. The tensile fracture surface examined by scanning electron microscopy disclosed that the graft copolymer acted as an interfacial agent and gave a good adhesion between the two phases of the compatibilized blend. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 428–439, 2001     

Grafting of nanospherical PMMA brushes on cross-linked PMMA nanospheres for addition in two-solution bone cements

Poly(methyl methacrylate) (PMMA) brushes were grafted to the surface of cross-linked PMMA nanospheres for use as the polymer phase in the preparation of the two-solution bone cement. PMMA chains grafted on the core of the cross-linked PMMA nanostructures were hypothesized to impart viscosity to the cement mixture, while providing entanglements with the matrix chains formed during cement cure. The first goal of this study was to develop a novel synthetic strategy to decorate the surface of nanoparticles with functional groups that allowed for grafting of PMMA brushes via radical polymerization. The grafting reactions were performed at specific combinations of monomer and initiator to produce a range of molecular weights adequate for the preparation of bone cements. The second goal was to investigate the ability of this novel methodology to produce high graft densities on the core surface from the analysis of the hydrodynamic properties of brushes. The synthetic pathway discussed enabled the synthesis of brushes with high graft densities and molecular weights tuned to provide optimal viscosities for preparation of brush-containing two-solution bone cements.     

Effect of tacticity of poly(methyl methacrylate) on interfacial region with silica in polymer nanocomposite

The effect of tacticity on the interfacial region between poly(methyl methacrylate) (PMMA) and silica in a PMMA/silica nanocomposite was investigated by differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FT-IR), and X-ray diffraction (XRD). The glass transition temperature (T_g) values of the syndiotactic (st-) and atactic (at-) PMMA/silica nanocomposites are higher than those of the neat PMMA. Conversely, the T_g of the isotactic (it-) PMMA/silica nanocomposite is slightly higher than that of the neat it-PMMA. DSC and XRD results suggest that the restriction of the PMMA chain mobility in the silica nanoparticle interfacial region heightens as the syndiotactic content increases. FT-IR results show that this phenomenon is caused by the interaction between the carbonyl group of PMMA and the silanol group on the silicon dioxide surface. Therefore, it can be concluded that the syndiotactic-rich PMMA has a significantly different molecular mobility from that of the neat PMMA in the interfacial region with silica nanoparticle surface than isotactic-rich PMMA.     

Preparation of high PMMA grafted particle SiO2 using surface initiated free radical polymerization

In this work, a convenient surface-initiated free radical graft-polymerization method, by which polymethacrylic acid (PMAA) with a high grafting density was grafted on silica gel particles, was put forward, and it was feasible and effective. The coupling agent γ-aminopropyltrimethoxysilane (AMPS) was first bound onto the surfaces of silica gel particles, obtaining the modified particles AMPS-SiO₂. So a redox initiation system was constituted with the amino groups on the surfaces of AMPS-SiO₂ particles and ammonium persulphate in the solution. A great deal of primary free radicals on the surfaces of AMPS-SiO₂ particles is produced via the redox initiating reaction, so that the surface-initiated free radical graft- polymerization of methacrylic acid (MAA) on the silica gel particles was realized, giving the grafted particles PMAA/SiO₂ with a high grafting degree (about 30 g/100 g) of PMAA. The effects of the main factors on the surface initiated graft polymerization were examined and the corresponding mechanism was investigated in depth. The experimental results show that for this surface-initiated free radical graft-polymerization of MAA, the suitable temperature is 40 °C. If the temperature is over 40 °C, the graft polymerization will be affected negatively, and the grafting degree of PMAA will decline because of the intense heat decomposition of ammonium persulphate. During the graft polymerization, the grafted polymer layer that has formed is a hindrance to the subsequent graft polymerization. The used amount of initiator and the monomer concentration affect the graft polymerization greatly. The appropriate reaction conditions are as follows: reaction time of 10 h, initiator persulphate amount of 1.1% (it implies the mass percent of the monomer), and monomer MAA concentration of about 5% (it drives at the mass percent of the solution).     

Effect of initiating groups introduced onto ultrafine silica on the molecular weight polystyrene grafted onto the surface

Summary The effect of initiating groups introduced onto silica surface on the molecular weight of grafted polystyrene chain was investigated. By the treatment of polystyrene-grafted silica with aqueous solution of alkali, surface grafted polystyrene was isolated from the surface. The molecular weight of polystyrene grafted onto the silica obtained from the radical graft polymerization initiated by peroxyester groups introduced onto the surface was found to be much larger than that from the cationic polymerization initiated by acylium perchlorate groups. The number of grafted polystyrene in the radical polymerization, however, was much less than that in the cationic polymerization. Furthermore, the effect of molecular weight of grafted polystyrene on the dispersibility of silica in tetrahydrofuran was examined.     

Graft polymerization of vinyl monomers initiated by peroxycarbonate groups introduced onto silica surface by Michael addition

The introduction of peroxycarbonate groups onto a silica surface and the graft polymerization of vinyl monomers initiated by peroxycarbonate groups introduced onto a silica surface were investigated. The introduction of peroxycarbonate groups onto a silica surface was achieved by Michael addition of amino groups introduced onto the silica surface to t‐butylperoxy‐2‐methacryloyloxyethylcarbonate (HEPO). The amount of peroxycarbonate groups was determined to be 0.17 mmol/g. The graft polymerization of various vinyl monomers such as styrene (St), N‐vinyl‐2‐pyrrolidinone (NVPD), and 2‐hydroxyethyl methacrylate (HEMA) was initiated by peroxycarbonate groups introduced onto the silica surface to give the corresponding polymer‐grafted silicas. The percentage of poly(St)‐grafting reached about 120% after 5 h. This means that 1.20 g of poly(St) is grafted onto 1.0 g of silica. The surface of poly(St)‐grafted silica shows a hydrophobic nature, but the surfaces of poly(NVPD) and poly(HEMA)‐grafted silica show a hydrophilic nature. Furthermore, the poly(St)‐grafted silica was found to give a stable colloidal dispersion in a good solvent for the grafted polymer. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1491–1497, 1999