Influence of NO2 on the selective catalytic reduction of NO with ammonia over Fe-ZSM5

The influence of NO₂ on the selective catalytic reduction (SCR) of NO with ammonia was studied over Fe-ZSM5 coated on cordierite monolith. NO₂ in the feed drastically enhanced the NO_x removal efficiency (DeNOx) up to 600 °C, whereas the promoting effect was most pronounced at the low temperature end. The maximum activity was found for NO₂/NO_x = 50%, which is explained by the stoichiometry of the actual SCR reaction over Fe-ZSM5, requiring a NH₃:NO:NO₂ ratio of 2:1:1. In this context, it is a special feature of Fe-ZSM5 to keep this activity level almost up to NO₂/NO_x = 100%. The addition of NO₂ to the feed gas was always accompanied by the production of N₂O at lower and intermediate temperatures. The absence of N₂O at the high temperature end is explained by the N₂O decomposition and N₂O-SCR reaction. Water and oxygen influence the SCR reaction indirectly. Oxygen enhances the oxidation of NO to NO₂ and water suppresses the oxidation of NO to NO₂, which is an essential preceding step of the actual SCR reaction for NO₂/NO_x < 50%. DRIFT spectra of the catalyst under different pre-treatment and operating conditions suggest a common intermediate, from which the main product N₂ is formed with NO and the side-product N₂O by reaction with gas phase NO₂.     

Catalytic activity of dispersed CuO phases towards nitrogen oxides (N2O, NO, and NO2)

A systematic reactivity study of N₂O, NO, and NO₂ on highly dispersed CuO phases over modified silica supports (SiO₂–Al₂O₃, SiO₂–TiO₂, and SiO₂–ZrO₂) has been performed. Different reaction paths for the nitrogen oxide species abatement were studied: from direct decomposition (N₂O) to selective reductions by hydrocarbons (N₂O, NO, and NO₂) and oxidation (NO to NO₂). The oxygen concentration, temperature, and contact time, were varied within suitable ranges in order to investigate the activity and in particular the selectivity in the different reactions studied. The support deeply influenced the catalytic properties of the active copper phase. The most acidic supports, SiO₂–Al₂O₃ and SiO₂–ZrO₂, led to a better activity and selectivity of CuO for the reactions of N₂O, NO, and NO₂ reductions and N₂O decomposition than SiO₂–TiO₂. The catalytic results are discussed in terms of actual turnover frequencies starting from the knowledge of the copper dispersion values.     

The origin of N2O formation in the selective catalytic reduction of NOx by NH3 in O2 rich atmosphere on Cu-faujasite catalysts

The selective catalytic reduction (SCR) of NO_x (NO + NO₂) by NH₃ in O₂ rich atmosphere has been studied on Cu-FAU catalysts with Cu nominal exchange degree from 25 to 195%. NO₂ promotes the NO conversion at NO/NO₂ = 1 and low Cu content. This is in agreement with next-nearest-neighbor (NNN) Cu ions as the most active sites and with N_xO_y adsorbed species formed between NO and NO₂ as a key intermediate. Special attention was paid to the origin of N₂O formation. CuO aggregates form 40–50% of N₂O at ca. 550 K and become inactive for the SCR above 650 K. NNN Cu ions located within the sodalite cages are active for N₂O formation above 600 K. This formation is greatly enhanced when NO₂ is present in the feed, and originated from the interaction between NO (or NO₂) and NH₃. The introduction of selected co-cations, e.g. Ba, reduces very significantly this N₂O formation.     

Co3O4 based catalysts for NO oxidation and NOx reduction in fast SCR process

Reaction activities of several developed catalysts for NO oxidation and NO_x (NO + NO₂) reduction have been determined in a fixed bed differential reactor. Among all the catalysts tested, Co₃O₄ based catalysts are the most active ones for both NO oxidation and NO_x reduction reactions even at high space velocity (SV) and low temperature in the fast selective catalytic reduction (SCR) process. Over Co₃O₄ catalyst, the effects of calcination temperatures, SO₂ concentration, optimum SV for 50% conversion of NO to NO₂ were determined. Also, Co₃O₄ based catalysts (Co₃O₄-WO₃) exhibit significantly higher conversion than all the developed DeNO_x catalysts (supported/unsupported) having maximum conversion of NO_x even at lower temperature and higher SV since the mixed oxide Co-W nanocomposite is formed. In case of the fast SCR, N₂O formation over Co₃O₄-WO₃ catalyst is far less than that over the other catalysts but the standard SCR produces high concentration of N₂O over all the catalysts. The effect of SO₂ concentration on NO_x reduction is found to be almost negligible may be due to the presence of WO₃ that resists SO₂ oxidation.     

The effect of oxygen concentration on the reduction of NO with propylene over CuO/γ-Al2O3

The effect of oxygen concentration on the pulse and steady-state selective catalytic reduction (SCR) of NO with C₃H₆ over CuO/γ-Al₂O₃ has been studied by infrared spectroscopy (IR) coupled with mass spectroscopy studies. IR studies revealed that the pulse SCR occurred via (i) the oxidation of Cu⁰/Cu⁺ to Cu²⁺ by NO and O₂, (ii) the co-adsorption of NO/NO₂/O₂ to produce Cu²⁺(NO₃⁻)₂, and (iii) the reaction of Cu²⁺(NO₃⁻)₂ with C₃H₆ to produce N₂, CO₂, and H₂O. Increasing the O₂/NO ratio from 25.0 to 83.4 promotes the formation of NO₂ from gas phase oxidation of NO, resulting in a reactant mixture of NO/NO₂/O₂. This reactant mixture allows the formation of Cu²⁺(NO₃⁻)₂ and its reaction with the C₃H₆ to occur at a higher rate with a higher selectivity toward N₂ than the low O₂/NO flow. Both the high and low O₂/NO steady-state SCR reactions follow the same pathway, proceeding via adsorbed C₃H₇---NO₂, C₃H₇---ONO, CH₃COO⁻, Cu⁰---CN, and Cu⁺---NCO intermediates toward N₂, CO₂, and H₂O products. High O₂ concentration in the high O₂/NO SCR accelerates both the formation and destruction of adsorbates, resulting in their intensities similar to the low O₂/NO SCR at 523–698 K. High O₂ concentration in the reactant mixture resulted in a higher rate of destruction of the intermediates than low O₂ concentration at temperatures above 723 K.     

Catalytic decomposition of N2O and catalytic reduction of N2O and N2O + NO by NH3 in the presence of O2 over Fe-zeolite

The decomposition of N₂O, and the catalytic reduction by NH₃ of N₂O and N₂O + NO, have been studied on Fe-BEA, -ZSM-5 and -FER catalysts. These catalysts were prepared by classical ion exchange and characterized by TPR after various activation treatments. Fe-FER is the most active material in the catalytic decomposition because “oxo-species” reducible at low temperature, appearing upon interaction of Fe^II-zeolite with N₂O (-oxygen), are formed in largest amounts with this material. The decomposition of N₂O is promoted by addition of NH₃, and even more with NH₃ + NO in the case of Fe-FER and -BEA. It is proposed that the NO-promoted reduction of N₂O originated from the fast surface reaction between -oxygen O^* and NO^* to yield NO₂^*, which in turn reacts immediately with NH₃.     

Nitrous oxide formation in low temperature selective catalytic reduction of nitrogen oxides with V2O5/TiO2 catalysts

Nitric oxide and nitric dioxide compounds (NO_x) present in stack gases from nitric acid plants are usually eliminated by selective catalytic reduction (SCR) with ammonia. In this process, small quantities of nitrous oxide (N₂O) are produced. This undesirable molecule has a high greenhouse gas potential and a long lifetime in the atmosphere, where it can contribute to stratospheric ozone depletion. The influence of catalyst composition and some operating variables were evaluated in terms of N₂O formation, using V₂O₅/TiO₂ catalysts. High vanadia catalyst loading, nitric oxide inlet concentration and reaction temperature increase the generation of this undesirable compound. The results suggest that adsorbed ammonia not only reacts with NO via SCR, but also with small quantities of oxygen activated by the presence of NO. The mechanism proposed for N₂O generation at low temperature is based on the formation of surface V–ON species which may be produced by the partial oxidation of dissociatively adsorbed ammonia species with NO + O₂ (eventually NO₂). When these active sites are in close proximity they can interact to form an N₂O molecule. This mechanism seems to be affected by changes in the active site density produced by increasing the catalyst vanadia loading.     

Influence of NH3 and NO oxidation on the SCR reaction mechanism on copper/nickel and vanadium oxide catalysts supported on alumina and titania

The influence of ammonia and nitric oxide oxidation on the selective catalytic reduction (SCR) of NO by ammonia with copper/nickel and vanadium oxide catalysts, supported on titania or alumina have been investigated, paying special attention to N₂O formation. In the SCR reaction, the VTi catalyst had a higher activity than VAl at low temperatures, while the CuNiAl catalyst had a higher activity than CuNiTi. A linear relationship between the reaction rate of ammonia oxidation and the initial reduction temperature of the catalysts obtained by H₂-TPR showed that the formation rate of NH species in copper/nickel catalysts would be higher than in vanadia catalysts. In situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) showed that copper/nickel catalysts presented ammonia coordinated on Lewis acid sites, whereas ammonium ion adsorbed on Brønsted acid sites dominated on vanadia catalysts. The NO oxidation experiments revealed that copper/nickel catalysts had an increase of the NO₂ and N₂O concentrations with the temperature. NO could be adsorbed on copper/nickel catalysts and the NO₂ intermediate species could play an important role in the reaction mechanism. It was suggested that the presence of adsorbed NO₂ species could be related to the N₂O formation.     

Fourier transform IR study of NOx adsorption on a CuZSM-5 DeNOx catalyst

The adsorption and coadsorption of selective catalytic reduction (SCR) reactants and reaction products on CuZSM-5-37 containing 11 wt.-% CuO have been studied by FTIR spectroscopy. The catalyst surface is characterized by both weak acidity and weak basicity as revealed by testing with probe molecules (CO₂, NH₃, H₂O). NO₂ adsorption results in formation of different kinds of nitrates. The same species are formed when NO is coadsorbed with oxygen at 180°C. NO adsorption at ambient temperature also leads to formation of nitrates as well as of Cu²⁺NO species. In the presence of oxygen the latter are converted according to the scheme: NO → N₂O₃ → N₂O₄ → NO₂ → NO₃. It is concluded that the surface nitrates are important intermediates in the SCR process. They are thermally stable and resistant towards interaction with CO₂, N₂, O₂, and are only slightly affected by H₂O and NO. However, they posses a high oxidation ability and are fully reduced by propane at 180°C. It is concluded that one of the most important roles of oxygen in SCR by hydrocarbons is to convert NO_x into highly active surface nitrates.     

NO reduction by CH4 over Pd/Co-sulfated zirconia catalysts

A series of sulfated zirconia supported Pd/Co catalysts was synthesized by the sol–gel method and examined for NO_x reduction by methane. The NO conversion increased up to a Co/S ratio of 0.43, and then decreased at a higher Co loading (Co/S = 0.95). Sulfate content was also essential for obtaining high selectivity to molecular nitrogen. A catalyst loaded with 0.06 wt.% Pd, 2.1 wt.% Co and 2.1 wt.% S (Pd/Co-SZ-2) exhibited remarkable performance under lean conditions and displayed stability in a long-term durability test using a synthetic reaction mixture containing 10% water vapor. This catalyst exhibited the highest sulfur retention most probably as cobalt sulfide. Besides, the catalytic oxidation of NO to NO_y groups was confirmed by FT-IR, in agreement with the general mechanism for the SCR of NO by hydrocarbons. In the absence of oxygen in the feed stream, the catalyst was highly active for NO reduction with methane. IR stretching bands assigned to N₂O and adsorbed nitro groups were identified upon adsorbing NO on Pd/Co-SZ-2. This indicates that under rich conditions disproportionation of NO to N₂O and NO₂ occurs and confirms that the formation of NO₂ species is an essential step for NO reduction by CH₄.     

Reactivity of NO/NO2–NH3 SCR system for diesel exhaust aftertreatment: Identification of the reaction network as a function of temperature and NO2 feed content

We present a systematic study of the NH₃-SCR reactivity over a commercial V₂O₅–WO₃/TiO₂ catalyst in a wide range of temperatures and NO/NO₂ feed ratios, which cover (and exceed) those of interest for industrial applications to the aftertreatment of exhaust gases from diesel vehicles. The experiments confirm that the best deNO_x efficiency is achieved with a 1/1 NO/NO₂ feed ratio. The main reactions prevailing at the different operating conditions have been identified, and an overall reaction scheme is herein proposed.

Particular attention has been paid to the role of ammonium nitrate, which forms rapidly at low temperatures and with excess NO₂, determining a lower N₂ selectivity of the deNO_x process. Data are presented which show that the chemistry of the NO/NO₂–NH₃ reacting system can be fully interpreted according to a mechanism which involves: (i) dimerization/disproportion of NO₂ and reaction with NH₃ and water to give ammonium nitrite and ammonium nitrate; (ii) reduction of ammonium nitrate by NO to ammonium nitrite; (iii) decomposition of ammonium nitrite to nitrogen. Such a scheme explains the peculiar deNO_x reactivity at low temperature in the presence of NO₂, the optimal stoichiometry (NO/NO₂ = 1/1), and the observed selectivities to all the major N-containing products (N₂, NH₄NO₃, HNO₃, N₂O). It also provides the basis for the development of a mechanistic kinetic model of the NO/NO₂–NH₃ SCR reacting system.     

On the promotional effect of Pd on the propene-assisted decomposition of NO on chlorinated Ce0.68Zr0.32O2

The selective catalytic reduction (SCR) of NO_x assisted by propene is investigated on Pd/Ce_0.68Zr_0.32O₂ catalysts (Pd/CZ), and is compared, under identical experimental conditions, with that found on a Pd/SiO₂ reference catalyst. Physico-chemical characterisation of the studied catalysts along with their catalytic properties indicate that Pd is not fully reduced to metallic Pd for the Pd/CZ catalysts. This study shows that the incorporation of Pd to CZ greatly promotes the reduction of NO in the presence of C₃H₆. These catalysts display very stable deNO_x activity even in the presence of 1.7% water, the addition of which induces a reversible deactivation of about 10%. The much higher N₂ selectivity obtained on Pd/CZ suggests that the lean deNO_x mechanism occurring on these catalysts is different from that occurring on Pd⁰/SiO₂. A detailed mechanism is proposed for which CZ achieves both NO oxidation to NO₂ and NO decomposition to N₂, whereas PdO_x activates C₃H₆ via ad-NO₂ species, intermediately producing R-NO_x compounds that further decompose to NO and C_xH_yO_z. The role of the latter oxygenates is to reduce CZ to provide the catalytic sites responsible for NO decomposition. The proposed C₃H₆-assisted NO decomposition mechanism stresses the key role of NO₂, R-NO_x and C_xH_yO_z as intermediates of the SCR of NO_x by hydrocarbons.     

重型柴油机主要含氮化合物的排放特性

采用傅里叶变换红外光谱(FTIR)技术,研究了加装选择性催化还原SCR装置的重型柴油机主要含氮化合物排放,重点探索了不同工况下主要含氮化合物NO、NO₂和N₂O的排放特性。结果表明:未加装SCR的原机,随负荷的增加,柴油机NO排放持续上升,NO₂排放先升后降,N₂O排放很少。加装SCR后该柴油机NO与NO₂排放均明显下降,标定转速下NO₂排放降幅较大,主要是其NO₂/NO值稍高导致快速SCR反应较多的原因。由于存在SCR副反应,与原机相比,柴油机N₂O排放比原机平均增加2倍以上,最大转矩转速下N₂O排放升幅更高。N₂O排放随负荷的增加而上升,主要是排温升高导致NH₃氧化生成N₂O反应速率增加的原因。加装SCR后,该机排气中的NO/NO_x值要明显低于原机状态,而外特性的NO₂/NO_x值和N₂O/NO_x值高达12.8%和20.7%,均远高于原机的3.0%和0.5%。     

Role of active oxygen transients in selective catalytic reduction of N2O with CH4 over Fe-zeolite catalysts

Sharp NO and O₂ desorption peaks, which were caused by the decomposition of nitro and nitrate species over Fe species, were observed in the range of 520–673 K in temperature-programmed desorption (TPD) from Fe-MFI after H₂ treatment at 773 K or high-temperature (HT) treatment at 1073 K followed by N₂O treatment. The amounts of O₂ and NO desorption were dependent on the pretreatment pressure of N₂O in the H₂ and N₂O treatment. The adsorbed species could be regenerated by the H₂ and N₂O treatment after TPD, and might be considered to be active oxygen species in selective catalytic reduction (SCR) of N₂O with CH₄. However, the reaction rate of CH₄ activation by the adsorbed species formed after the H₂ and N₂O or the HT and N₂O treatment was not so high as that of the CH₄ + N₂O reaction over the catalyst after O₂ treatment. The simultaneous presence of CH₄ and N₂O is essential for the high activity of the reaction, which suggests that nascent oxygen species formed by N₂O dissociation can activate CH₄ in the SCR of N₂O with CH₄.     

TAP study of NOx storage and reduction on Pt/Al2O3 and Pt/Ba/Al2O3

A systematic mechanistic study of NO storage and reduction over Pt/Al₂O₃ and Pt/BaO/Al₂O₃ is carried out using Temporal Analysis of Products (TAP). NO pulse and NO/H₂ pump-probe experiments at 350 °C on pre-reduced, pre-oxidized, and pre-nitrated catalysts reveal the complex interplay between storage and reduction chemistries and the importance of the Pt/Ba coupling. NO pulsing experiments on both catalysts show that NO decomposes to major product N₂ on clean Pt but the rate declines as oxygen accumulates on the Pt. The storage of NO over Pt/BaO/Al₂O₃ is an order of magnitude higher than on Pt/Al₂O₃ showing participation of Ba in the storage even in the absence of gas phase O₂. Either oxygen spillover or transient NO oxidation to NO₂ is postulated as the first steps for NO storage on Pt/BaO/Al₂O₃. The storage on Pt/Ba/Al₂O₃ commences as soon as Pt–O species are formed. Post-storage H₂ reduction provides evidence that a fraction of NO is not stored in close proximity to Pt and is more difficult to reduce. A closely coupled Pt/Ba interfacial process is corroborated by NO/H₂ pump-probe experiments. NO conversion to N₂ by decomposition is sustained on clean Pt using excess H₂ pump-probe feeds. With excess NO pump-probe feeds NO is converted to N₂ and N₂O via the sequence of barium nitrate and NO decomposition. Pump-probe experiments with pre-oxidized or pre-nitrated catalyst show that N₂ production occurs by the decomposition of NO supplied in a NO pulse or from the decomposition of NOx stored on the Ba. The transient evolution of the two pathways depends on the extent of pre-nitration and the NO/H₂ feed ratio.     

NO removal by CH4 on Co-NaX-CO and Ag-NaX catalysts in a dual-bed system

NO removal using CH₄ as a reductant in a dual-bed system has been investigated with Co-NaX and Ag-NaX catalysts, which were prepared by Co²⁺-, Ag⁺-ion exchange into zeolite NaX, respectively, and activation for 5 h at 500 °C. The experimental result has been compared with that of a Co-NaX-CO catalyst, additionally pre-treated under CO flow for the Co-NaX catalyst. The cobalt crystal structure of a Co-NaX-CO catalyst is Co₃O₄, which promotes NO oxidation to NO₂ by excess O₂ at a low temperature (523 K). The mechanical mixture of Co-NaX-CO and Ag-NaX catalysts shows a synergy effect on NO reduction to N₂ by CH₄ in the presence of excess O₂ and H₂O, but the NO reduction decreases quickly as time passes. However, the NO reduction to N₂ in a deNO bed at 523 K and a deNO₂ bed at 423 K, which are relatively lower than the reaction temperatures for common SCR systems, still remained at 67% even in a H₂O 10% gas mixture after 160 min.     

Influence of CO2 and H2O on NOx storage and reduction on a Pt–Ba/γ-Al2O3 catalyst

In this paper, the effect of CO₂ and H₂O on NO_x storage and reduction over a Pt–Ba/γ-Al₂O₃ (1 wt.% Pt and 30 wt.% Ba) catalyst is shown. The experimental results reveal that in the presence of CO₂ and H₂O, NO_x is stored on BaCO₃ sites only. Moreover, H₂O inhibits the NO oxidation capability of the catalyst and no NO₂ formation is observed. Only 16% of the total barium is utilized in NO storage. The rich phase shows 95% selectivity towards N₂ as well as complete regeneration of stored NO. In the presence of CO₂, NO is oxidized into NO₂ and more NO_x is stored as in the presence of H₂O, resulting in 30% barium utilization. Bulk barium sites are inactive in NO_x trapping in the presence of CO₂·NH₃ formation is seen in the rich phase and the selectivity towards N₂ is 83%. Ba(NO₃)₂ is always completely regenerated during the subsequent rich phase. In the absence of CO₂ and H₂O, both surface and bulk barium sites are active in NO_x storage. As lean/rich cycling proceeds, the selectivity towards N₂ in the rich phase decreases from 82% to 47% and the N balance for successive lean/rich cycles shows incomplete regeneration of the catalyst. This incomplete regeneration along with a 40% decrease in the Pt dispersion and BET surface area, explains the observed decrease in NO_x storage.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.     

Effect of oxygen concentration on the NOx reduction with ammonia over V2O5–WO3/TiO2 catalyst

The catalytic reduction of NO_x in the typical operation temperatures and oxygen concentrations of diesel engines has been studied in the presence of V3W9Ti in a tubular flow reactor. The results have shown that the selective catalytic reduction is strongly affected by the oxygen concentration in low temperature range (150–275 °C). At higher temperatures, the reaction becomes independent of the O₂ concentration. The rate of the selective catalytic reduction of NO with ammonia may be considerably enhanced by converting part of the NO into NO₂. DRIFT measurements have shown that NH₃ and NO₂ are adsorbed on the catalyst surface on the contrary of NO. The experiments have shown that the decrease in N₂ selectivity of the SCR reaction is mainly due to the SCO of ammonia and to the formation of nitrous oxide.     

Decomposition of NO and N2O on Cu-AlTS-1: oscillatory behaviour at full N2O conversion

Cu-AlTS-1 catalyst was prepared by solid state ion exchange and studied in the NO and N₂O decomposition. Oscillation was observed in a wide range of experimental conditions during the decomposition of N₂O. At full N₂O conversion, oscillations were observed only in the O₂ and NO concentrations the latter being out of phase with respect to O₂ and being originated from the decomposition of an excess oxygen containing nitrito–nitrato-like surface complex. Traces of NO extinguished the oscillations and increased the N₂O conversion if it was below 100%. The NO also plays a key role in the feed back and synchronisation.