Uses for dairy ingredients in confectionery

Milk products are important ingredients for the confectionery industry. Milk solids may be added to chocolate either in the form of chocolate crumb or through the addition of milk powder. Roller-dried powder is preferable to spray-dried powder but is increasingly difficult to obtain. Milk fat has an advantage over other fats in that it is compatible with cocoa butter. Whey and whey-derived products such as protein concentrates and lactose or whey syrups also have potential applications, particularly in toffee manufacture where there are no legal restrictions on composition and some of the properties of the milk products may be advantageous.     

Viscosity of Molten Milk Chocolate with Lactose from Spray-Dried Whole-Milk Powders

Dry whole-milk powders containing 0, 30, 50 and 70% nominal lactose prepared by spray-drying alone, or followed by post-drying crystallization, were incorporated into milk chocolate to give 0–50% substitution of lactose for sucrose. Increasing the concentration of amorphous lactose from spray-dried powders in the chocolates decreased viscosity, increased particle size of refined chocolate mass, and lowered the concentration of surface-active agents at which a minimum in Casson yield value was observed. Increasing the concentration of crystalline lactose from milk powders in the chocolates increased viscosity, decreased particle size, and increased the concentration of surface-active agents at which a minimum in Casson yield value was observed. Conditions which affect lactose crystallinity in milk powders, such as improper storage and handling prior to use in chocolate production, could be responsible for variations in chocolate viscosity noted sometimes by processors.     

Spray-dried whey protein/lactose/soybean oil emulsions. 1. Surface composition and particle structure

Emulsions made of whey protein, lactose and soybean oil were spray-dried and the chemical surface composition of the dried powders estimated by electron spectroscopy for chemical analysis. In particular, the ability of whey protein to encapsulate fat was highlighted. Additionally, the structure of the spray-dried powder particles was studied by scanning electron microscopy. The powders were examined after storage in both dry and humid atmospheres (relative humidity 75%, 4 days). It was found that the ability of whey protein to encapsulate soybean oil is rather low compared with sodium caseinate, with a large part of the powder surface covered by fat after spray-drying. After storage in humid atmosphere there is a release of encapsulated oil onto the powder surface in most cases, and an increase in fat coverage. The release offat onto the powder surfaces causes the particle structure to change dramatically for powders containing a critical amount of lactose. Such powders agglomerate and lose structure completely. In comparison, powders containing no lactose storage under humid conditions also cause a release of fat onto the powder; however, in this case particle structure remains intact. Powders containing only a small amount of lactose, up to ~25% of emulsion dry weight, do not exhibit the release of fat onto the powder surfaces after storage under humid conditions and the structure of these powder particles does not change. The presence of lactose in whey protein-stabilized emulsions, however, does not increase fat encapsulation by whey protein, as reported earlier for sodium caseinate-stabilized emulsions that were spray-dried. During spray-drying of whey protein/lactose solutions there is a strong overrepresentation of surface-active whey protein on the powder surface. Whey protein coverage increases even further when the powders are stored under humid conditions, also making them lose structure.     

The functionality of milk powder and its relationship to chocolate mass processing, in particular the effect of milk powder manufacturing and composition on the physical properties of chocolate masses

Summary The functionality of twelve different milk powders that are used for chocolate mass processing was investigated. In two types of spray‐dried and one type of roller‐dried powder, the milk fat and milk fat fractions were integrated. Depending on the production process, the amount of free fat available in the milk powders varied greatly. A good correlation was found between the free fat content of the milk powder and the viscosity of the chocolate mass when comparable particle sizes were used. This study reports on the development of spray‐dried milk powders, which when used in chocolate processing produced low viscosities, comparable with those obtained by using roller‐dried milk powder. Calorimetric analysis showed that the shape of the milk powder particles has no influence on the calorimetric qualities of chocolate masses. Only when milk fat was added in a free form, was a higher ‘mixing effect’ in the crystallization peak of cocoa butter and milk fat observed.     

EFFECTS OF CONCHING TIME AND INGREDIENTS ON PREFERENCE OF MILK CHOCOLATE

The objective of this study is to determine how the conching time and the quantity of sucrose, lecithin, cocoa butter and whole milk powder affect consumer preference for milk chocolate. Untrained panelists performed a sensory study consisting of acceptability, preference and attribute intensity. Longer conching time produced significantly smoother chocolate with smaller particle size. The longest conche times had the smallest particle size and were the most mouthcoating. There was no change in flavor with conching. The longer conche times were preferred. Panelists preferred higher sucrose levels, and increasing sucrose decreased bitterness and increased chocolate flavor. Increasing lecithin increased smoothness, but less lecithin was preferred, possibly due to off-flavors at high levels of lecithin. Increasing cocoa butter yielded softer chocolate but did not affect bitterness. Panelists preferred 10% over higher levels of cocoa butter. More milk powder produced smoother chocolate with more caramel flavor and was preferred.

PRACTICAL APPLICATIONS

The perceived quality of milk chocolate is affected by conching time, sucrose, lecithin, cocoa butter and whole milk powder. Texture was affected the most by conching, milk powder, lecithin and cocoa butter. Flavor was affected the most by milk powder and sugar. The only variable that did not affect acceptability and preference of milk chocolate was time for underconched samples. While this study did not determine the optimum conditions for milk chocolate, the most preferred and/or acceptable samples were conched for at least 12 h, had 35 to 50% sucrose, 0–0.5% lecithin, 5–10% cocoa butter and 13–30% milk powder.     

Spray-dried whey protein/lactose/soybean oil emulsions. 2. Redispersability, wettability and particle structure

In the present paper redispersion and wettability experiments of spray-dried whey protein-stabilized emulsions are presented. Emulsion droplet size after redispersion gives information about eventual coalescence between emulsion droplets in the powder matrix during drying or storage, resulting in an increase in emulsion droplet size after redispersion. Results from redispersion experiments are combined with previously presented knowledge about powder surface composition and particle structure to elucidate internal processes in the powder matrix and external processes on the powder surface during drying and storage of whey protein powder. The results show that with addition of lactose to whey protein-stabilized emulsions, emulsion droplet structure remains intact in the powder matrix during drying since the emulsion droplet size in the redispersed spray dried emulsion is unchanged. In the absence of lactose there is a growth in emulsion droplet size after redispersion of the spray-dried whey protein-stabilized emulsion, showing that a coalescense of emulsion droplets occurs during the drying or redispersion process. Storage of the whey protein-stabilized powders in a humid atmosphere (relative humidity 75%, 4 days) induces changes in some powders. When the powder contains a critical amount of lactose there is a remarkable increase in emulsion droplet size after redispersion of humid stored powders compared with the emulsion before drying and with the redispersed dry stored powder. In addition, there is a release of encapsulated fat after humid storage of lactose-containing powders detected by electron spectroscopy for chemical analysis. For powders which do not contain any lactose there is no increase in emulsion droplet size after storage in a humid atmosphere compared with the redispersed dry stored emulsion. Addition of only a small amount of lactose prevents coalescence of emulsion droplets and the subsequent increase in droplet size during drying. If the lactose content is kept rather low neither an effect on the droplet size after storage under humid conditions nor a release of fat onto powder surfaces is detected. Furthermore, wettability of the spray-dried whey protein-stabilized emulsions by water is presented. It is concluded that it is beneficial to wettability in water to have as high a coverage of lactose on the powder surface as possible. In addition, a review of particle structure for powders of various composition is presented.     

Impact of amorphous and crystalline lactose on milk chocolate properties

Chocolate mass of low viscosity is preferred for most applications. Milk powder influences processing behaviour, flow properties and taste of milk chocolate. The project aimed to investigate influences of skim milk powders containing amorphous or crystalline lactose on flow properties after producing samples by roller milling and conching or alternatively by ball milling. For the first case, it was found that mass consistency before roller milling is strongly influenced by lactose type; producers must specify it and adapt initial mass fat content. Little impact on final products was found after processing milk powders at equilibrium moisture. If predried powders are used for reducing conching time, crystalline lactose leads to chocolate with slightly lower viscosity. At ball mill processing, crystalline lactose resulted in significantly lower viscosity, for example 15% at 40 s^?1; thus, for this process, it can be recommended to use special milk powders high in crystalline lactose content.     

GRINDING SPRAY-DRIED MILK POWDER NEAR the GLASS TRANSITION TEMPERATURE

The fine grinding of chocolate is typically accomplished on five‐roll mills. Chocolate manufacturers consider milk powder, a component of milk chocolate, difficult to grind. Spray‐dried milk powders comprise a glassy lactose matrix in which fat globules, air vacuoles and protein are entrapped. the glassy‐rubbery transition in commercial milk powders usually lies between 60–70C, depending on the moisture content. A mixture of 60% wt/wt commercial whole milk powder, T_g～ 60C, and 40% wt/wt cocoa butter was ground in a three‐roll refiner at temperatures of 40, 50, 60, 70 and 75C. Below T_g the particles exhibited brittle fracture, while above T_g plastic deformation was evident and particles became highly asymmetric. the amount of fat liberated from the lactose matrix, so‐called free fat, particle density, and mean particle size increased with grinding temperature. However, the Casson yield value and plastic viscosity of finished “white chocolate” coatings, manufactured to a constant free fat content, increased with grinding temperature, suggesting an influence of particle shape on flow behavior.     

Sensory Characteristics of Milk Chocolate with Lactose from Spray-Dried Milk Powder

Dry whole-milk powders with 0-70% nominal lactose prepared by spray-drying alone (containing amorphous lactose) or combined with post-drying crystallization (containing crystalline lactose) were incorporated into milk chocolate to give 0-50% substitution of lactose for sucrose. No significant differences occurred in sweet, bitter, and thickness of melt (P > 0.10) based on milk powder preparation method or lactose concentration. As lactose increased, hardness and onset of melt increased regardless of milk powder preparation method; but, chocolates containing crystalline lactose were softer than those containing amorphous lactose. Higher chocolate, milk and caramel flavors were perceived in milk chocolates containing crystalline lactose. Graininess of milk chocolate increased at the highest level of added lactose.     

Thickening of molten white chocolates during storage

When white chocolates are kept molten in storage tanks, problems can arise due to uncontrolled thickening and solidifying of the chocolate mass. The thickening of molten white chocolate was simulated on a laboratory scale using a rotational rheometer under static conditions, interrupted by short shear periods to measure the increasing viscosity. Several chocolates having different dairy components and fat contents were investigated for their tendency to thicken. In addition, sorption isotherms for white chocolates were obtained using Dynamic Vapour Sorption at different temperatures. The sorption isotherms showed the presence of amorphous lactose in all the chocolates that were manufactured from milk powders. Moisture that is released during the crystallisation of amorphous lactose causes stickiness and agglomeration of the neighbouring particles and starts the thickening process. This process is highly temperature-dependent. On elevating the temperature the lactose crystallisation occurs at lower relative humidities. In order to reduce the tendency of white chocolate to thicken, a high free fat level should be maintained, based on a high total fat content and on the use of high free fat milk powders, preferably roller-dried whole milk powders or the combination of skimmed milk powder and anhydrous milk fat.     

The effect of high-pressure jet processing on cocoa stability in chocolate milk

Fat-free chocolate milk formulations containing skim milk, cocoa powder, and sugar were thermally treated and then processed using high-pressure jet (HPJ) technology from 125 to 500 MPa. The rheological properties and stability of HPJ-treated chocolate milks were compared with controls (no HPJ processing) prepared both with and without added κ-carrageenan. As expected, carrageenan-free chocolate milk exhibited immediate phase separation of the cocoa powder, whereas formulations containing κ-carrageenan were stable for 14 d. An increased stability was observed with increasing HPJ processing pressure, with a maximum observed when chocolate milk was processed at 500 MPa. The apparent viscosity at 50 s⁻¹ of HPJ-processed samples increased from ~3 mPa·s to ~9 mPa·s with increasing pressure, and shear-thinning behavior (n < 0.9) was observed for samples processed at HPJ pressures ≥250 MPa. We suggest that HPJ-induced structural changes in casein micelles and new casein-cocoa interactions increased cocoa stability in the chocolate milk. Because casein seemed to be the major component enhancing cocoa stability in HPJ-treated samples, a second study was conducted to determine the effect of additional micellar casein (1, 2, or 4%) and HPJ processing (0–500 MPa) on the stability of fat-free chocolate milk. Formulations with 4% micellar casein processed at 375 and 500 MPa showed no phase separation over a 14-d storage period at 4°C. The addition of micellar casein together with HPJ processing at 500 MPa resulted in a higher apparent viscosity (~17 mPa·s at 50s⁻¹) and more pronounced shear-thinning behavior (n ≤ 0.81) compared with that without added micellar casein. The use of HPJ technology to improve the dispersion stability of cocoa provides the industry with a processing alternative to produce clean-label, yet stable, chocolate milk.     

Thickening of molten white chocolates during storage

When white chocolates are kept molten in storage tanks, problems can arise due to uncontrolled thickening and solidifying of the chocolate mass. The thickening of molten white chocolate was simulated on a laboratory scale using a rotational rheometer under static conditions, interrupted by short shear periods to measure the increasing viscosity. Several chocolates having different dairy components and fat contents were investigated for their tendency to thicken. In addition, sorption isotherms for white chocolates were obtained using dynamic vapour sorption at different temperatures. The sorption isotherms showed the presence of amorphous lactose in all the chocolates that were manufactured from milk powders. Moisture that is released during the crystallization of amorphous lactose causes stickiness and agglomeration of the neighbouring particles and starts the thickening process. This process is highly temperature-dependent. On elevating the temperature the lactose crystallization occurs at lower relative humidities. In order to reduce the tendency of white chocolate to thicken, a high free-fat level should be maintained, based on a high total fat content and on the use of high free-fat milk powders, preferably roller-dried whole milk powders or the combination of skimmed milk powder and anhydrous milk fat.     

Physical stability of chocolate milk

The stability of chocolate milk, made from two different cocoa powders and skim milk, was studied. Three types of instability could be distinguished: sedimentation of cocoa particles, formation of large flocs and formation of light and dark coloured layers (segregation). From adsorption studies and rheological measurements it could be deduced that chocolate milk behaves as a fluid with a weak network. The cocoa particles themselves are incorporated in this network structure. This network is formed by an interaction of protein and protein-covered cocoa particles in the presence of a suitable stabilizer (carrageenan). Heat treatment has a considerable effect on the interactions. Segregation is supposed to be caused by uniaxial compression of the total network due to gravitational force, and segregation will stop when the gravitational force is counterbalanced by the elastic modulus multiplied by the deformation gradient of the network. The compression may be influenced by the adherence of the network to the container wall.     

Effects of selected properties of ultrafiltered spray-dried milk powders on some properties of chocolate

The effects of selected properties of spray-dried milk fat powders on chocolate were determined. Milk powders produced from control or ultrafiltered (UF) milks with various levels of fat were blended with skim milk powder to give a standard 26 g fat 100 g⁻¹ powder. Particle size of the chocolate mixes after refining decreased as the fat content and free-fat content of the powders increased. Despite this, increasing fat and free-fat contents of powders reduced the Casson viscosity of the subsequent molten chocolates. Casson viscosities using powders from control or UF milks were similar, but decreased as the particle size of powders increased and particle size after refining the chocolate mix decreased. Casson yield value and hardness decreased as fat content of powders increased. Casson yield value increased with vacuole volume of powders. It is possible to alter important properties of chocolates using milk powders of varying fat contents, free-fat contents and particle sizes.     

巧克力专用乳粉

研究了不同乳粉的颗粒大小和结构、游离脂肪含量对巧克力浆料粘度的关系。滚筒乳粉与喷雾乳粉之对比，滚筒干燥的全乳粉具有下列优点；游离脂肪含量高，可减少可脂的用量，赋与巧克力以更好的风味；可降低巧克力浆料的粘度。乳粉中羟甲基糠醛含量可增进巧克力风味、口感，提高喷雾乳粉中游离脂肪含量改进的工艺。     

Effects of feed composition,protein denaturation and storage of milk serum protein/lactose powders on lactosylation

During whey powder production, the feed is subjected to several heat treatments which can cause lactosylation of proteins. In this study, lactosylation of whey proteins was evaluated in spray-dried powders before and after storage by varying the native protein fraction as well as the serum protein/lactose ratio in the powders. The lactosylation of native α-lactalbumin and β-lactoglobulin in the powders before storage was not affected to a large extent by the protein denaturation or if the feed had been heat treated in a high or low lactose environment. After storage (relative humidity of 23.5%, 30 °C, 25 days), the kinetic of lactosylation tended to increase with increasing native protein fraction and bulk protein content in the powders. An explanation could be that proteins dissolved in the lactose glassy structure might have a lower reactivity, while proteins present in the protein glassy structure with dissolved lactose may display higher lactosylation reactivity.     

Flow Properties of Spray-Dried Encapsulated Butteroil

The interdependence of physical properties of spray-dried butteroil encapsulated in sucrose, lactose or all-purpose flour were evaluated and compared to those of common powders such as spray-dried nonfat dry milk, whole milk powder, and sodium chloride. Powders were evaluated in terms of flow (mass flow rate and angle of repose), bulk (density) and mechanical properties (compressibility and stress relaxation). The powders were classified into three groups by mechanical sieving based on size as: “small particles” (>210 μm), “particles” (+210–420 μm) and “encapsulated particles” (+210–500 μm). The flow and mechanical behavior of encapsulated powders were different (P < 0.05) from the other powders. Encapsulated powders were less flowable (P < 0.05) but the addition of 2% anti-caking/flow agent enhanced flow characteristics.     

Cadmium and lead in cocoa powder and chocolate products in the US Market

Cocoa powder and chocolate products are known to sometimes contain cadmium (Cd) and lead (Pb) from environmental origins. A convenience sample of cocoa powder, dark chocolate, milk chocolate, and cocoa nib products was purchased at retail in the US and analysed using inductively coupled plasma mass spectrometry to assess Cd and Pb concentrations. Cd and Pb were evaluated in relation to the percent cocoa solids and to the reported origin of the cocoa powder and chocolate products. Cd ranged from 0.004 to 3.15 mg/kg and Pb ranged from <LOD to 0.38 mg/kg. Cd and Pb were significantly correlated with percent cocoa, with correlations varying by product type and geographic origin. Geographic variation was observed for Cd, with higher Cd concentrations found in products reported as originating from Latin America than from Africa. The influence of percent cocoa solids and cocoa origin on Cd levels are relevant to international standards for Cd in chocolate products.     

彩色花生巧克力豆加工工艺技术及设备

本文介绍了制作花生巧克力所需设备以及设备的基本工作原理、构造和使用方法;探讨了彩色巧克力豆制作过程的工艺条件和配方。采用巧克力花生豆成套设备,以花生为芯料,可可粉、可可脂、糖粉、卵磷脂、色素和抛光剂按一定的比例,可制作出来色泽光亮、营养丰富、风味独特的花生巧克力豆。