The phase stability and thermophysical properties of InFeO3(ZnO)m (m = 2, 3, 4, 5)

The phase stability and thermophysical properties of InFeO₃(ZnO)_m (m = 2, 3, 4, 5) compounds were investigated, which are a general family of homologous layered compounds with general formula InFeO₃(ZnO)_m (m = 1–19). InFeO₃(ZnO)_m (m = 2, 3, 4, 5) ceramics were synthesized using cold pressing followed by solid-state sintering. They revealed an excellent thermal stability after annealing at 1450 °C for 48 h. No phase transformation occurred during heating to 1400 °C. InFeO₃(ZnO)₃ exhibited a thermal conductivity of 1.38 W m⁻¹ K⁻¹ at 1000 °C, which is about 30% lower than that of 8 wt.% yttria stabilized zirconia (8YSZ) thermal barrier coatings. The thermal expansion coefficients (TECs) of InFeO₃(ZnO)m bulk ceramics were in a range of (10.97 ± 0.33) × 10⁻⁶ K⁻¹ to (11.46 ± 0.35) × 10⁻⁶ K⁻¹ at 900 °C, which are comparable to those of 8YSZ ceramics.     

Thermal analysis of submicron nanocrystalline diamond films

The thermal properties of sub-μm nanocrystalline diamond films in the range of 0.37–1.1 μm grown by hot filament CVD, initiated by bias enhanced nucleation on a nm-thin Si-nucleation layer on various substrates, have been characterized by scanning thermal microscopy. After coalescence, the films have been outgrown with a columnar grain structure. The results indicate that even in the sub-μm range, the average thermal conductivity of these NCD films approaches 400 W m^− 1 K^− 1. By patterning the films into membranes and step-like mesas, the lateral component and the vertical component of the thermal conductivity, k_lateral and k_vertical, have been isolated showing an anisotropy between vertical conduction along the columns, with k_vertical ≈ 1000 W m^− 1 K^− 1, and a weaker lateral conduction across the columns, with k_lateral ≈ 300 W m^− 1 K^− 1.     

Processing of alumina-coated clay–diatomite composite membranes for oily wastewater treatment

Crack-free alumina-coated clay–diatomite composite membranes were successfully prepared by a simple pressing and dip-coating route using inexpensive raw materials at a temperature as low as 1000 °C in air. The changes of porosity, flexural strength, pore size, flux, and oil rejection rate of the membranes were investigated while changing the diatomite content. A simple burn-out process subjected to the used membranes in air completely recovered the specific surface area, steady state flux, and oil rejection rate of the virgin membranes. The recycled membranes showed an exceptionally high oil rejection rate (99.9%) with a feed oil concentration of 600 mg/L at an applied pressure of 101 kPa. The typical porosity, pore size, flexural strength, oil rejection rate, and steady state flux of the recycled alumina-coated clay–diatomite composite membrane were 36.5%, 0.12 μm, 32 MPa, 99.9%, and 6.91×10⁻⁶ m³ m⁻² s⁻¹, respectively, at an applied pressure of 101 kPa.     

Low thermal conductivity of atomic layer deposition yttria-stabilized zirconia (YSZ) thin films for thermal insulation applications

Thermal insulation applications have long required materials with low thermal conductivity, and one example is yttria (Y₂O₃)-stabilized zirconia (ZrO₂) (YSZ) as thermal barrier coatings used in gas turbine engines. Although porosity has been a route to the low thermal conductivity of YSZ coatings, nonporous and conformal coating of YSZ thin films with low thermal conductivity may find a great impact on various thermal insulation applications in nanostructured materials and nanoscale devices. Here, we report on measurements of the thermal conductivity of atomic layer deposition-grown, nonporous YSZ thin films of thickness down to 35 nm using time-domain thermoreflectance. We find that the measured thermal conductivities are 1.35–1.5 W m⁻¹ K⁻¹ and do not strongly vary with film thickness. Without any reduction in thermal conductivity associated with porosity, the conductivities we report approach the minimum, amorphous limit, 1.25 W m⁻¹ K⁻¹, predicted by the minimum thermal conductivity model.     

Study of thin films of yttria-stabilized zirconia (YSZ) for the oxidation of some volatile organic compounds

Thin films of YSZ and 1%Pt/YSZ were deposited onto stainless steel tubes by an electrophoretic deposition technique. O₂-TPD from r.t. to 600 °C using induction heating was used to characterize the two films considering (i) the amount of oxygen desorbed (5.1 and 1.4 × 10^− 2 μmol O₂·g^− 1 for 1%Pt/YSZ and YSZ respectively) and (ii) the apparent activation energy of desorption E_app. Finally, complete oxidation of some VOCs (isopropanol and toluene) in air was studied on both films. From r.t. to 400 °C, oxidation of isopropanol can be achieved with either YSZ or 1%Pt/YSZ but only this last catalyst can achieve the complete oxidation of toluene.     

Enhanced water desalination performance through hierarchically-structured ceramic membranes

Developments of membrane water desalination are impeded by low water vapor flux across the membrane. We present an innovative membrane design to significantly enhance the water vapor flux. A bilayer zirconia-based membrane with a thick hierarchically-structured support and a thin functional layer is prepared using a combined freeze drying tape casting and screen printing method. The hierarchically-structured YSZ support has a porosity of 42.6%, pores of 4.5 μm or larger, and a relatively low tortuosity of 1.58 along the thickness direction. The bilayer membrane is then converted from naturally hydrophilic to hydrophobic via grafting with a fluoroalkylsilane. A water flux of 28.7 Lm⁻² h⁻¹ and a salt rejection of 99.5% are achieved by exposing the functional layer to 80 °C salt water of 2 wt.% NaCl and the support layer to 20 °C distilled water. These results are the best performing ones for ceramic membranes in direct contact membrane distillation operation.     

Enhanced performance of Fe2O3 doped yttria stabilized zirconia hollow fiber membranes for water treatment

Fe₂O₃ powders were introduced as sintering aid to fabricate yttria-stabilized zirconia (YSZ) hollow fiber membranes using a combined wet-spinning and post-sintering method. The obtained Fe₂O₃-YSZ hollow fiber membranes show enhanced performance for water treatment with fine crystal structure in terms of bending strength and pure water permeability. Scanning electron microscopy (SEM), X-ray powder diffraction (XRD), and thermogravimetric analysis (TGA) along with mechanical tests were employed to investigate the structural evolution in the sintering process and the effect of Fe₂O₃. It is suggested that the Fe₂O₃ dopants dissolve into YSZ at elevated temperatures, providing defect sites and vacancies for fast ion migration, favoring for densification and grain growth of the YSZ, which yields dense microstructures of fine crystallites at relatively low sintering temperature. The Fe₂O₃-YSZ hollow fiber membranes sintered at 1150 °C show a 3-fold increase of the permeate flux of pure water (F) (743 L m⁻² h⁻¹) along with comparable bending strength (152 MPa) compared to pure YSZ membranes. This modified method can reduce sintering costs and therefore fabrication costs which should pave the way for scale-up production for ceramic hollow fiber membranes.     

Improvements in microstructural and mechanical properties of ZrO2 ceramics after addition of BaO

The effects of the addition of BaO on the sinterability, phase balance, microstructure, and mechanical properties of 8 mol% yttria-stabilized cubic zirconia (8YSZ) were investigated using scanning electron microscopy, X-ray diffraction (XRD) analyses, and micro-hardness testing. The 8YSZ powder was doped with 0–15 wt% BaO using a colloidal process. The undoped and BaO-doped 8YSZ specimens were sintered at 1550 °C for 1 h. The XRD analyses results showed that the specimens doped with up to 1 wt% BaO did not exhibit BaO-related peaks, indicating that BaO was completely solubilized in the 8YSZ matrix. However, when more than 1 wt% BaO was added, BaZrO₃-related peaks appeared, suggesting that the overdoped BaO did not dissolve in the 8YSZ matrix but formed a secondary phase of BaZrO₃ at high temperatures. Grain size measurements showed that the grain size of 8YSZ decreased with an increase in the amount of BaO added. The decrease in the grain size was owing to the fact that the grains of BaZrO₃, which precipitated at the grain boundaries and grain junctions of 8YSZ, increased the grain boundary cohesive resistance because of the pinning effect. This resulted in a decrease in the grain boundary mobility, and an increase in the grain boundary energy. Furthermore, while the addition of BaO to 8YSZ caused a slight decrease in the hardness of 8YSZ, the fracture toughness of 8YSZ increased from 1.64 MPa m^1/2 to 2.08 MPa m^1/2, owing to the resulting decrease in the grain size.     

Fabrication and evaluation of NiO/Y2O3-stabilized-ZrO2 hollow fibers for anode-supported micro-tubular solid oxide fuel cells

In this work NiO/3 mol% Y₂O₃–ZrO₂ (3YSZ) and NiO/8 mol% Y₂O₃–ZrO₂ (8YSZ) hollow fibers were prepared by phase-inversion. The effect of different kinds of YSZ (3YSZ and 8YSZ) on the porosity, electrical conductivity, shrinkage and flexural strength of the hollow fibers were systematically evaluated. When compared with Ni–8YSZ the porosity and shrinkage of Ni–3YSZ hollow fibers increases while the electrical conductivity decreases, while at the same time also exhibiting enhanced flexural strength. Single cells with Ni–3YSZ and Ni–8YSZ hollow fibers as the supported anode were successfully fabricated showing maximum power densities of 0.53 and 0.67 W cm⁻² at 800 °C, respectively. Furthermore, in order to improve the cell performance, a Ni–8YSZ anode functional layer was added between the electrolyte and Ni–YSZ hollow fiber. Here enhanced peak power densities of 0.79 and 0.73 W cm⁻² were achieved at 800 °C for single cells with Ni–3YSZ and Ni–8YSZ hollow fibers, respectively.     

Preparation processes and characterizations of alumina-coated alumina support layers and alumina-coated natural material-based support layers for microfiltration

Recently, porous ceramic membranes have become a subject of significant interest due to their outstanding thermal and chemical stability. To reduce the high manufacturing costs of these porous ceramic membranes, recent research has focused on the utilization of inexpensive natural materials. However, there have not been any well-established direct comparisons of the membrane properties between typical alumina-based membranes and novel natural material-based membranes. Therefore, we compared alumina-coated alumina support layers (with average pore sizes ranging from 0.10 µm ~0.18 µm), alumina-coated diatomite-kaolin composite support layers (with an average pore size of 0.12 µm), and alumina-coated pyrophyllite-diatomite composite support layers (with an average pore size of 0.11 µm) via the dip-coating method and subsequent heat treatment ranging from 1200 °C–1400 °C for 1 h. The pure water permeability of the alumina-coated diatomite-kaolin composite support layer and the alumina-coated pyrophyllite-diatomite composite support layer was found to be approximately 2.0×10² L m⁻² h⁻¹ bar⁻¹, which is similar to that of an alumina-coated alumina support layer. Therefore, we suggest that the average pore size of an alumina-coated natural material-based support layer can be effectively controlled while exhibiting acceptable water permeability.     

Constrained sintering of 8 mol% Y2O3 stabilised zirconia films

Constrained sintering kinetics of 8 mol% Y₂O₃/92 mol% ZrO₂ (8YSZ) films approximately 10–15 μm thick screen-printed on dense YSZ substrates, and the resulting stress induced in the films, were measured in the temperature range 1100–1350 °C. The results are compared with those reported earlier for 3YSZ films.Both materials behave similarly, although there are differences in detail. The constrained densification rate was greatly retarded compared with the unconstrained densification rate due to the effect of the constraint on the developing anisotropic microstructure (3YSZ) and, in the case of 8YSZ, considerable grain growth. The stress generated during constrained sintering was typically a few MPa. The apparent activation energies for free sintering, constrained sintering, creep and grain growth are found to cover a wide range (135–670 kJ mol^?1) despite all probably being mainly controlled by grain boundary cation diffusion.     

Thin Layer Modelling of Recirculatory Convective Air Drying of Curd (Indian Yoghurt)

Dahi is one of the most popular fermented milk products consumed in India with excellent therapeutic properties. The initial moisture content of dahi is approximately 5.7 kg water kg dry solid⁻¹. The shelf life of dahi is limited and hence the long term storage is possible in the form of dahi powder which can further be used as a base for formulation of health drink mix. Dahi was dried in a laboratory scale recirculatory convective air dryer to a final moisture content of 0.04 kg water kg dry solid⁻¹. Drying characteristics of dahi were investigated under varying conditions of dahi thickness (0.003 m, 0.004 m and 0.005 m) and drying air temperatures (45°C, 50°C and 55°C) and velocities (1.5 m s⁻¹, 2.0 m s⁻¹ and 2.5 m s⁻¹). Different drying models were used to simulate the observed drying data. The mathematical models were compared based on R-square and reduced chi-square values. The drying characteristics were satisfactorily described by Page, modified page, logarithmic and Midilli et al. models. The Midilli et al. model followed by modified page model provided the best representation of data. Effective moisture diffusivity computed on the basis of Fick's law varied between 2.52 × 10⁻¹⁰ m² s⁻¹ and 1.3 × 10⁻⁹ m² s⁻¹ under experimental drying air temperatures and sample thicknesses at air velocity 2.5 m s⁻¹. The temperature and thickness dependence of effective moisture diffusivity was expressed by an Arrhenius type of equation. The equation showed best fit for diffusivity data at 2.5 m s⁻¹ and varying temperatures and sample thickness.     

Thick YSZ films prepared via a modified sol–gel route: Thickness control (8–80 μm)

Dip-coated suspensions were used for preparing YSZ layers on both dense and porous substrates. The microstructure of the as-obtained thick films was studied by varying the characteristics of the organic YSZ suspensions (concentration, viscosity, etc.) used as coating bath. The thickness and the microstructure of the films were found to depend on the YSZ powder content and on the polymeric sol/dispersant solution (EtOH–MEK) ratio of the suspensions. The porosity created in the films depends on the r_m ratio, e.g., the volume fraction of polymeric chains in the green layers. Finally, a comparison of the film thickness on dense and porous substrates showed that films prepared on porous substrates tend to exhibit higher thicknesses.Accordingly, YSZ ceramic films with thickness varying in between 8 and 80 μm were prepared.     

Rheology,structure, and sintering of zirconia suspensions with pyrogallol-poly(ethylene glycol) as polymeric surfactant

Yttria-stabilized zirconia (YSZ) nanoparticles have been dispersed in water with pyrogallol-poly(ethylene glycol) polymer (i.e., Gallol-PEG) as surfactant. Fluid YSZ suspensions with an apparent viscosity  < 10² Pa s at a shear rate of 10² s^?1 have been prepared with a solids concentration of 45 vol.% for the 90-nm YSZ nanoparticles. Theoretical calculation of interparticle potentials indicates that the adsorbed polymer renders steric hindrance critical to the suspension stabilization. The concentrated YSZ suspensions exhibit shear-thinning flow over a broad shear-rate range, resulted from the weak attractive minimum (～2.7 k_BT) found between the neighbouring particles in close proximity. The Gallol-PEG concentration influences not only the suspension rheology but also the particle-packing structure and sintered density of the slip-casted YSZ compacts. The YSZ suspensions with an optimal Gallol-PEG concentration of 2 wt.% exhibit a low pore volume in the green state, facilitating hence densification (> 99% theoretical) upon subjected to sintering.     

Microstructural evolution of YSZ electrolyte aerosol-deposited on porous NiO-YSZ

Dense, crack-free, ～7.5 μm thick, 8 mol% yttria stabilized zirconia (YSZ) film was aerosol deposited on porous NiO-YSZ anode substrates at room temperature without additional high-temperature sintering. The films’ microstructures and gas permeability were observed after annealing at various temperatures. The dense, gas-tight film that was observed up to 1000 °C became porous at higher temperatures probably due to structural instability related to oxygen non-stoichiometry. A cell using such film as electrolyte showed an open cell voltage of 1.10 V and a maximum power density of 0.51 W/cm² at 750 °C.     

Diffusion of niobium in yttria-stabilized zirconia and in titania-doped yttria-stabilized zirconia polycrystalline materials

Bulk and grain boundary diffusion of Nb⁵⁺ cations in yttria-stabilized zirconia (YSZ, 8 mol% Y₂O₃–92 mol% ZrO₂) and in titania-doped yttria-stabilized zirconia (Ti–YSZ, 5 mol% TiO₂–8 mol% Y₂O₃–87 mol% ZrO₂) was studied in air in the temperature range from 900 to 1300 °C. Experiments were performed in the B-type kinetic region. Diffusion profiles were determined using the secondary ion mass spectrometry (SIMS). The temperature dependencies of the bulk diffusion coefficient D and the grain boundary diffusion parameter D′δs for both the materials were calculated. The activation energies of these transport processes in YSZ amounts to 258 and 226 kJ mol⁻¹, respectively, and 232 and 114 kJ mol⁻¹ in Ti–YSZ. The results were compared to the diffusion data of other cations previously obtained for the same material.     

Effects of solid content on the phase assemblages,mechanical and dielectric properties of porous α-SiAlON ceramics fabricated by freeze casting

Porous Y-α-SiAlON ceramics were prepared by freezing camphene-based suspensions at 0 °C and subsequently sintering at 1900 °C for 1 h. The effects of solid loading content in the suspensions on porosities and formation of α-SiAlON as well as mechanical and dielectric properties of the porous ceramics were investigated. An XRD analysis performed on sintered samples indicated that the α-SiAlON did not fully form in the sample with initial solid loading content of 10 vol%, due to the high porosity of 90 vol% and interconnected pore of the green body. With the increase of initial solid loading content from 10 vol% to 30 vol%, the porosity decreased from 62.3% to 23.1% and the average pore size decreased from 19 μm to 8 μm. As a result, the flexural strength increased significantly from 72.4 MPa to 190.2 MPa, fracture toughness increased from 1.20 MPa m^1/2 to 3.48 MPa m^1/2, as well as the dielectric constant increased from 3.3 to 6.3. The dielectric loss (tan δ) of obtained material varied between 1.4×10^?2 and 2.8×10^?2, which did not depend on the porosity of samples.     

Investigations of BaFe0.5Nb0.5O3 nano powders prepared by a low temperature aqueous synthesis and resulting ceramics

A facile method to prepare nanoscaled BaFe_0.5Nb_0.5O₃ via synthesis in boiling NaOH solution is described herein. The nano-crystalline powder has a high specific surface area of 55 m² g⁻¹ and a crystallite size of 15 nm. The as-prepared powder does not show any significant crystallite growth up to 700 °C. The activation energy of the crystallite growth process was calculated as 590 kJ mol⁻¹. Dense ceramics can be obtained either after sintering at 1200 °C for 1 h or after two-step sintering at 1000 °C for 10 h. The average grain sizes of ceramic bodies can be tuned between 0.23 μm and 12 μm. The thermal expansion coefficient was determined as 11.4(3)·10⁻⁶ K⁻¹. The optical band gap varies between 2.90(5) and 2.63(3) eV. Magnetic measurements gave a Néel temperature of 20 K. Depending on the sintering regime, the ceramic samples reach permittivity values between 2800 and 137,000 at RT and 1 kHz.     

Enhanced electrochemical activity and long-term stability of Ni–YSZ anode derived from NiO–YSZ interdispersed composite particles

Nickel oxide–yttira stabilized zirconia (NiO–YSZ) interdispersed composite (IC) particles were prepared by a mechanochemical processing using NiO and YSZ nanoparticles. Transmission electron microscopy (TEM) revealed that primally particles of YSZ (75 nm) and NiO (160 nm) were presented alternatively in the composite particles. Specific surface area (SSA) decreased from 8.6 to 7.1 m²/g during the mechanochemical processing. The SSA reduction suggested that the chemically bound NiO/YSZ hetero-interfaces were formed during the processing. Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) visualized that the anode made from the IC particles consisted of three-dimensional textured structure of fine Ni and YSZ networks (grain size of them was approximately 500 nm) with 34 vol% of porosity. The anode demonstrated not only low polarization of 152 mV at 1 A/cm² even under the operation at 700 °C but also long-term stability for 920 h.     

Free-standing diamond wafers deposited by multi-cathode,direct-current,plasma-assisted chemical vapor deposition

Free-standing diamond wafers, 100 mm in diameter, have been deposited by the multi-cathode (seven-cathode) direct-current (DC) plasma-assisted chemical vapor deposition (PACVD) method. The input power was 17.5 kW and the pressure was 100 torr. The methane concentration in hydrogen was between 3.5% and 8% at a constant flow rate of 150 sccm. Intrinsic tensile stress was controlled by introducing thermal compressive stress with step-down control of the deposition temperature during diamond deposition. A higher growth rate of 10 μm h⁻¹ was obtained by raising the methane concentration to 8%, and the deposited diamond wafer showed good thermal conductivity of 12–14 W cm⁻¹ K⁻¹. Crack-free, homogeneous and flat diamond wafers with 100 mm diameter were obtainable.