Compatibilized polypropylene nanocomposites containing expanded graphite and graphene nanoplatelets

We present a non-covalent compatibilization approach to prepare polypropylene (PP) composites containing expanded graphite (EG) and graphene nanoplatelets (GNPs) by melt compounding. This method involves PP matrix functionalization with pyridine (Py) moieties, which are capable of engaging in π-π interactions with the surface of the EG and GNPs. The addition of 10 wt% of PP grafted with amino-pyridine (PP-g-Py) to neat PP facilitated the break-up of EG particles, by intercalating between their layers and facilitating their separation into smaller tactoids. GNPs were prepared starting from EG through a thermomechanical exfoliation method. Addition of GNPs to PP resulted in well-dispersed platelets having aspect ratios as high as 40, whereas in the presence of the PP-g-Py compatibilizer the matrix contained sub-micron scale platelets. The electrical percolation thresholds were in the vicinity of 6 and 10 vol% in the compatibilized PP-EG and PP-GNP composites, respectively, and the maximum value of the electrical conductivity achieved was 10⁻¹ S/m for the compatibilized GNP composites. Addition of GNPs resulted in increases in the flexural moduli by as much as 95% compared to the unfilled PP, whereas the impact strength remained unaffected up to 10 wt% GNP content.     

Electrical conductivity of graphite/polystyrene composites made from potassium intercalated graphite

Composites between graphite and polystyrene have been synthesized starting from potassium intercalated graphite and styrene vapor. This in situ polymerization process can be used to make electrically conductive composites containing well-dispersed thin graphite sheets. The conductivities of the composites increase as the number of ordered carbon layers increases. With only 10% graphite in a polystyrene matrix, an electrical conductivity up to 1.3 × 10⁻¹ S/cm can be obtained. The key is synthesizing a material with at least four ordered graphite layers (a stage IV complex) separated by polystyrene. This composite shows an improvement in conductivity over a control composite made by radical polymerization of styrene containing the same amount of dispersed graphite which had a conductivity of 5.0 × 10⁻³ S/cm. Characterization of the complexes by powder X-ray diffraction, scanning electron microscopy and electrical conductivity is presented.     

Morphology and electrical conductivity of polyethylene/polypropylene blend filled with thermally reduced graphene oxide and surfactant exfoliated graphene

High‐density polyethylene (HDPE)/polypropylene (PP) composites with graphenes were prepared by melt‐compounding method. Graphene sheets were prepared through thermally reduced graphene oxide (TRG) and surfactant exfoliated graphene (SEG), respectively. Structural characterization showed that the TRG sheets exhibited a few‐layers composition with more defects compared to the SEG sheets. Morphological observations of the composites demonstrated that the graphene was preferentially dispersed in the HDPE phase and the addition of graphene (TRG and SEG) influenced the phase structure of the HDPE/PP composites. The distribution of the TRG sheets in the HDPE phase was better than the SEG sheets, and the obtained HDPE/PP composites exhibited a low electrical percolation threshold with the highly dispersed graphene. The TRG/HDPE/PP composite showed a low electrical percolation threshold of 3 wt% (1.25 vol%). For the SEG/HDPE/PP system, the percolation threshold was 7 wt% (2.98 vol%). Differences in the behavior of the two graphene components (TRG and SEG) in the HDPE/PP composites influenced the formation of percolation networks and electrical properties. POLYM. COMPOS., 38:2098–2105, 2017. © 2015 Society of Plastics Engineers     

Graphene/polyethylene nanocomposites: Effect of polyethylene functionalization and blending methods

Since its recent successful isolation, graphene has attracted an enormous amount of scientific interest due to its exceptional physical properties. Graphene incorporation can improve electrical and mechanical properties of polymers including polyethylene (PE). However, the hydrophobic nature and low polarity of PE have made effective dispersion of nano-fillers difficult without compatibilization. Graphene was derived from graphite oxide (GO) via rapid thermal exfoliation and reduction. This thermally reduced graphene oxide (TRG) was blended via melt and solvent blending with linear low density PE (LLDPE) and its functionalized analogs (amine, nitrile and isocyanate) produced using a ring-opening metathesis polymerization (ROMP) strategy. TRG was well exfoliated in functionalized LLDPE while phase separated morphology was observed in the un-modified LLDPE. Transmission electron micrographs showed that solvent based blending more effectively dispersed these exfoliated carbon sheets than did melt compounding. Tensile modulus was higher for composites with functionalized polyethylenes when solvent blending was used. However, at less than 3 wt.% of TRG, electrical conductivity of the un-modified LLDPE was higher than that of the functionalized ones. This may be due to phase segregation between graphene and PE, and electrical percolation within the continuous filler-rich phase.     

Hybrid Langmuir-Blodgett monolayers of graphite oxide nanosheets

Highly ordered monolayers of graphite oxide (GO) were assembled on hydrophilic substrates by the Langmuir-Blodgett technique. AFM observations confirm that the film architecture can be controlled by the pH and GO concentration in the subphase. At pH 10, films drawn over a 50 mg/L GO suspension consist of well-aligned, closely interlocked single or bilayer graphene oxide particles without the presence of larger gaps or overlaps between them.     

Improvement of mechanical properties of graphene oxide/poly(allylamine) composites by chemical crosslinking

Graphite oxide was prepared by oxidation of graphite using the Hummers method, and its ultrasonication in water yielded dispersed graphene oxide (GO) sheets. These sheets were then crosslinked with a water soluble polymer, namely poly (allylamine) hydrochloride (PAH), by carbodiimide coupling. Free standing composite films were obtained by filtration. These crosslinked composites showed better mechanical properties than unmodified GO films and those of composites that were made by simple mixing of GO and PAH. The filtration process was optimized to produce strong GO films which were subsequently crosslinked with PAH in-situ to produce very strong composites with tensile strengths up to146 MPa.     

Preparation and electrical conductivity of graphene/ultrahigh molecular weight polyethylene composites with a segregated structure

Graphene-coated ultrahigh molecular weight polyethylene (UHMWPE) powders were prepared by a two-step process. The first step is to coat UHMWPE polymers with graphene oxide (GO) sheets. The second step is to reduce GO on the powders to graphene. The two-step process can effectively prevent the aggregation of graphene during reduction. The resultant graphene/UHMWPE mixtures were hot pressed at 200 °C to obtain the composites with a segregated structure. The composites exhibit high electrical conductivity at a very low percolation threshold (0.028 vol.%). Our method provides a new route for preparing electrical conductive graphene/polymer composites with low percolation threshold.     

Preparation of highly conductive reduced graphite oxide/poly(styrene-co-butyl acrylate) composites via miniemulsion polymerization

Polymer/reduced graphite oxide (rGO) composite nanoparticles with a high electrical conductivity were synthesized using the miniemulsion polymerization technique. The rGO was modified with a reactive surfactant, 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS), to facilitate monomer intercalation into the rGO nanogalleries. The AMPS-modified rGO was emulsified in the presence of styrene (St) and butyl acrylate (BA) monomers, and the stable miniemulsion was polymerized to form poly(St-co-BA)/rGO composite latex nanoparticles. The transition in the composite nanoparticles from an electrical insulator to an electrical conductor occurred at an rGO content of 10 wt% (relative to the monolayer content), yielding an electrical conductivity of 0.49 S/cm. The electrical conductivity of the composite nanoparticles reached 2.22 S/cm at 20 wt% rGO, yielding a much better conductivity than other polymer composites prepared using a GO filler. Importantly, the miniemulsion polymerization method for fabricating poly(St-co-BA)/rGO composite nanoparticles is easy, green, low-cost, and scalable, providing a universal route to the rational design and engineering of highly conductive polymer composites.     

Low percolation threshold in single-walled carbon nanotube/high density polyethylene composites prepared by melt processing technique

A new method was developed to disperse carbon nanotubes (CNTs) in a matrix polymer and then to prepare composites by melt processing technique. Due to high surface energy and strong adsorptive states of nano-materials, single-walled carbon nanotubes (SWNTs) were adsorbed onto the surface of polymer powders by spraying SWNT aqueous suspected solution onto fine high density polyethylene (HDPE) powders. The dried SWNTs/powders were blended in a twin-screw mixture, and the resulting composites exhibited a uniformly dispersion of SWNTs in the matrix polymer. The electrical conductivity and the rheological behavior of these composites were investigated. At low frequencies, complex viscosities become almost independent of the frequency as nanotubes loading being more than 1.5 wt%, suggesting an onset of solid-like behavior and hence a rheological percolation threshold at the loading level. However, the electrical percolation threshold is ∼4 wt% of nanotube loading. This difference in the percolation thresholds is understood in terms of the smaller nanotube-nanotube distance required for electrical conductivity as compared to that required to impede polymer mobility. The measurements of mechanical properties indicate that this processing method can obviously improve the tensile strength and the modulus of the composites.     

Production of graphene from graphite oxide using urea as expansion-reduction agent

Graphene sheets were produced from graphite oxide using a simple two-step process. First, graphite oxide (GO) is well mixed with an expansion-reduction agent, such as urea, that decomposes upon heating to release reducing gases. Second, the mix is heated in an inert gas environment (e.g. N₂) for a very short time to a moderate temperature (ca. 600 °C). Reaction temperature selection should be consistent with the decomposition temperature of the expansion-reduction agent. Upon cooling, graphene can readily be collected as the solid byproduct. Graphene samples were characterized by XRD, TEM, EELS, SEM, Raman Spectroscopy and the GO and urea mixtures decomposition-reduction process studied by TGA/DSC analysis. This graphene generation process is rapid, inexpensive and easy to scale up.     

Characterizations of expanded graphite/polymer composites prepared by in situ polymerization

Poly(styrene-co-acrylonitrile)/expanded graphite composite sheets with very low in-plane (8.5 × 10⁻³ Ω cm) and through-thickness (1.2 × 10⁻² Ω cm) electrical resistivities have been prepared. The expanded graphite was made by oxidation of natural graphite flakes, followed by thermal expansion at 600 °C. Microscopic results disclosed that the expanded graphite has a legume-like structure, and each “legume” has a honeycomb sub-structure with many diamond-shaped pores. After soaking the expanded graphite with styrene and acrylonitrile monomers, the polymer/expanded graphite composite granules were obtained by in situ polymerization of the monomers inside the pores at 80 °C. The functional groups and microstructures of the oxidized graphite, expanded graphite and composites in the forms of particles or sheets were carefully characterized using various techniques, including X-ray powder diffraction, thermogravimetry, optical and electron microscopy. It was found that the honeycomb sub-structure survived after hot-pressing, resulting in a graphite network penetrating through the entire composite body, which produces a composite with excellent electrical conductivity.     

Microwave assisted exfoliation and reduction of graphite oxide for ultracapacitors

We report a simple yet versatile method to simultaneously achieve the exfoliation and reduction of graphite oxide. By treating graphite oxide powders in a commercial microwave oven, reduced graphite oxide materials could be readily obtained within 1 min. Extensive characterizations showed that the as-prepared materials consisted of crumpled, few-layer thick and electronically conductive graphitic sheets. Using the microwave exfoliated graphite oxide as electrode material in an ultracapacitor cell, specific capacitance values as high as 191 F/g have been demonstrated with KOH electrolyte.     

Fabrication of polymer/microwave‐reduced graphite oxide nanocomposites by ball‐milling assisted wet compounding

Microwave‐induced reduction of graphite oxide (GO) is a promising method for rapid and scalable production of graphene. However, homogeneous incorporation of thus prepared graphene into polymer matrix is still a hard task. In this article, we present a ball‐milling assisted wet compounding method for the fabrications of microwave‐reduced GO (MRGO)/polymer composites. MRGO powders were added into a solution of polystyrene (PS) and then mechanically exfoliated in a stirring mill. Scanning electron microscopy and transmission electron microscopy investigations show that the graphene sheets have been homogeneously dispersed in the PS matrix. The composites show pronouncedly improved properties. The thermal degradation temperature of composites increased by 34°C with the addition of 5wt% MRGO in PS. Up to 76% improvement of storage modulus (at 30°C) is achieved by compounding with 10wt% MRGO.POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Cellulose nanocrystal-mediated assembly of graphene oxide in natural rubber nanocomposites with high electrical conductivity

This study reports a green and powerful strategy for preparing cellulose nanocrystal (CNC)/graphene oxide (GO)/natural rubber (NR) nanocomposites hosting a 3D hierarchical conductive network. Due to good dispersibility and amphiphilic nature of CNC, well dispersed CNC/GO nanohybrids were prepared. Hydrogen bonding interactions between CNC and GO greatly enhanced the stability of the CNC/GO nanohybrids. CNC/GO nanohybrids were introduced into NR latex under sonication and the mixture was cast. Self-assembled CNC/GO nanohybrids preferentially dispersed in the interstice between latex microspheres allowing the construction of a 3D hierarchical conductive network. By combining strong hydrogen bonds and 3D conductive network, both electrical conductivity and mechanical properties (tensile strength and modulus) have been significantly improved. The electrical conductivity of the nanocomposite with 4 wt% GO and 5 wt% CNC exhibited an increase of nine orders of magnitude compared to the nanocomposite with only 4 wt% GO; meanwhile, the electrical percolation threshold was 3-fold lower than for NR/GO composites.     

Economical conductive graphite-filled polymer composites via adjustable segregated structures: Construction,low percolation threshold,and positive temperature coefficient effect

The economical graphite-filled thermoplastic urethane/ultra-high molecular weight polyethylene (TPU/UHMWPE) composites with the segregated structure were constructed by the combination of mechanical crushing and melt blending method. The low percolation threshold of 1.89 wt% graphite in the adjustable segregated composites was obtained and high electrical conductivity was about 10⁻¹ S m⁻¹ at 10 wt% graphite loadings owing to the formation of three-dimensional conductive networks. Moreover, when the graphite loadings were over the percolation threshold, the remarkable positive temperature coefficient (PTC) effect of electrical resistivity for TPU/UHMWPE-Graphite composites were achieved, originating from the combined thermal motion of TPU and UHMWPE. Meanwhile, the outstanding repeatability of PTC effects was obtained after 5-time cycles. Therefore, economical conductive polymer composites were still the promising field in the practical application of PTC materials.     

Polyethylene multiwalled carbon nanotube composites

Polyethylene (PE) multiwalled carbon nanotubes (MWCNTs) with weight fractions ranging from 0.1 to 10 wt% were prepared by melt blending using a mini-twin screw extruder. The morphology and degree of dispersion of the MWCNTs in the PE matrix at different length scales was investigated using scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM) and wide-angle X-ray diffraction (WAXD). Both individual and agglomerations of MWCNTs were evident. An up-shift of 17 cm⁻¹ for the G band and the evolution of a shoulder to this peak were obtained in the Raman spectra of the nanocomposites, probably due to compressive forces exerted on the MWCNTs by PE chains and indicating intercalation of PE into the MWCNT bundles. The electrical conductivity and linear viscoelastic behaviour of these nanocomposites were investigated. A percolation threshold of about 7.5 wt% was obtained and the electrical conductivity of PE was increased significantly, by 16 orders of magnitude, from 10⁻²⁰ to 10⁻⁴ S/cm. The storage modulus (G′) versus frequency curves approached a plateau above the percolation threshold with the formation of an interconnected nanotube structure, indicative of ‘pseudo-solid-like’ behaviour. The ultimate tensile strength and elongation at break of the nanocomposites decreased with addition of MWCNTs. The diminution of mechanical properties of the nanocomposites, though concomitant with a significant increase in electrical conductivity, implies the mechanism for mechanical reinforcement for PE/MWCNT composites is filler-matrix interfacial interactions and not filler percolation. The temperature of crystallisation (T_c) and fraction of PE that was crystalline (F_c) were modified by incorporating MWCNTs. The thermal decomposition temperature of PE was enhanced by 20 K on addition of 10 wt% MWCNT.     

Composite graphitic nanolayers prepared by self-assembly between finely dispersed graphite oxide and a cationic polymer

Chemical flaking of graphite has been performed by reacting natural graphite with a strong oxidizing agent, NaClO₃/HNO₃. The formed hydrophilic, negatively charged graphite oxide (GO) colloids can be dispersed in water which allows the deposition of thin GO/cationic polymer (poly(diallyldimethylammoniumchloride, PDDA) multilayer films on a glass substrate by wet-chemical self-assembly. The feasibility of the charge-regulated layer-by-layer deposition is demonstrated by mutual charge titrations of the film-forming species. Visible-light spectroscopy revealed progressive growth of the film thickness with the number of deposition of steps, while XRD and AFM showed that partially exfoliated, highly anisometric (aspect ratio >50) graphite oxide platelet aggregates were deposited with an average thickness of the stacked graphite oxide platelets of 10 carbon layers (7.4 nm). Reduction of multilayer assemblies of GO and PDDA on glass yielded a non-conductive turbostratic carbon nanofilm. The original, conductive graphite-like structure was restored by reduction with N₂H₄ and annealing at 400 °C which, by gradual ordering of the carbon crystallites, caused a significant decrease in the resistivity.     

Synthesis and properties of polystyrene/graphite nanocomposites

In this paper, graphite/polystyrene nanocomposite is synthesized by in situ polymerization of styrene in a tetrahydrofuran (THF) solution system of potassium (K)-THF-graphite intercalation compound (GIC). K-THF-GIC has proved to initiate polymerization of styrene by the anionic mechanism. Due to the interfacial interaction between the graphite nanolayers and the polymer, the composites exhibit higher glass transition temperature and higher thermal stability when compared to polystyrene. The percolation threshold in the conductivity of the composites is lesser than 8.2 wt% and the dielectric constant can reach as high as 136.     

The effect of the parent graphite on the structure of graphene oxide

The effect of the parent graphite on the structure of graphene oxide (GO) is investigated using high purity graphites with a uniform crystallite size. Our results provide direct evidence of how the size of the graphite crystal affects the oxidation process and the functionality and sheet size of the resulting GO. The important role of the crystal boundaries in the graphite with smaller crystallites is confirmed by the smaller size of the GO sheets obtained and also by the presence of carboxylic groups, located at the edges of the sheets. However, functionalization in the graphite with larger crystals mainly occurs in the vicinity of basal plane defects, as evidenced by the larger number of epoxy groups. Thus, this study leads to a better understanding of the oxidation process of graphite and provides a way to produce GOs suitable for different applications.     

Synthesis and characterization of well-defined poly(l-lactide) functionalized graphene oxide sheets with high grafting ratio prepared through click chemistry and supramolecular interactions

Two simple and effective methods, “click” chemistry and supramolecular interactions, are demonstrated here to synthesize well-defined poly(l-lactide) (PLLA) functionalized graphene oxide (GO) sheets. We provide a simple method to introduce azide groups on GO sheets by the ring opening reaction of sodium azide with the epoxide groups of GO. The GO-N₃ sheets can easily undergo “click” reaction with alkyne-terminated PLLA by “grafting onto” method to produce GO/PLLA composites with high grafting ratio and exfoliated structure. Interestingly, GO-N₃ can be grafted with oxygen-containing polymers such as PLLA, polymethyl methacrylate (PMMA) or polyethylene oxide (PEO) via supramolecular interactions between the azide groups and these oxygen atoms on polymers, producing GO/polymer composites with low grafting ratio and intercalated structure. These “grafting onto” methods are useful to produce a variety of GO/polymer composites with different structure via “click” reaction or supramolecular interactions, which have potential applications in material science.