A comparative study of ethylene and propylene polymerization over titanium–magnesium catalysts of different composition

New data on the molecular weight characteristics of polypropylene (PP) and polyethylene (PE) were obtained from the polymerization over supported titanium–magnesium catalysts differing in their compositions (presence and absence of internal and external donors). Internal and external donors were found to affect the molecular weight of polymers in a different manner for ethylene and propylene polymerization. The introduction of the internal donor increases the molecular weight of PP and does not affect the molecular weight of PE. The effect of external donor introduced to catalytic system on the polymer molecular weight depends on catalyst composition: for a catalyst without internal donor, the introduction of the external donor increases the molecular weight of PP and does not affect that of PE. In the case of catalyst with the internal donor, the introduction of the external donor increases the molecular weight of PP and substantially decreases that of PE. The data on polymerization degree of the polymers produced under conditions when chain transfer with hydrogen was the dominant reaction were used to calculate the values for ethylene polymerization over the catalysts of different composition. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40658.     

MgCl2‐supported Ziegler–Natta catalyst containing dibenzoyl sulfide donor for propylene polymerization

Polypropylene (PP) was synthesized in the presence of Ziegler–Natta catalysts composed of MgCl₂‐TiCl₄‐internal donor/AlR₃‐external donor. Diisobutyl phthalate is a well‐known internal donor in current PP production. Nevertheless, phthalates are often blamed as endocrine disruptors. The objective is to find an ecofriendly internal donor producing PP with maintaining its physical properties. When using dibenzoyl sulfide, synthesized PP shows the superiority to diisobutyl phthalate in the activity of catalyst (40 vs. 22 kg PP/g catalyst), the isotacticity of polymer (99.5 vs. 98.0 wt % of heptane insolubles), and the molecular weight distribution of PP product (M_w/M_n = 4.8 vs. 4). © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40743.     

Copolymerization of ethylene and propylene catalyzed by novel magnesium chloride supported,vanadium‐based catalysts

Two novel magnesium chloride supported, vanadium‐based Ziegler–Natta catalysts with 9,9‐bis(methoxymethyl)fluorene and di‐i‐butyl phthalate as internal donors were prepared and used in the copolymerization of ethylene and propylene. The catalytic behaviors of these catalysts were investigated and compared with those of traditional magnesium chloride supported, vanadium‐based catalysts without internal donors. Differential scanning calorimetry, gel permeation chromatography, and ¹³C‐NMR spectroscopy analysis were performed to characterize the melting temperatures, molecular weights, and molecular weight distributions as well as structures and compositions of the products. The copolymerization kinetic results indicated that the novel catalyst with 9,9‐bis(methoxymethyl)fluorene as an internal donor had the highest catalytic activity and optimal kinetic behavior in ethylene–propylene copolymerization with an ethylene/propylene molar ratio of 44/56. Low‐crystallinity and high‐molecular‐weight copolymers were obtained with these novel magnesium chloride supported, vanadium‐based catalysts. The reactivity ratio data indicated that the catalytic systems had a tendency to produce random ethylene–propylene copolymers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Improving the antifouling properties of polypropylene surfaces by melt blending with polyethylene glycol diblock copolymers

Protein‐resistant polyethylene‐block‐poly(ethylene glycol) (PE‐b‐PEG) copolymers of different molecular weights at various concentrations were compounded by melt blending with polypropylene (PP) polymers in order to enhance their antifouling properties. Phase separation of the PE‐b‐PEG copolymer and its migration to the surface of the PP blend, was confirmed by attenuated total reflectance–Fourier transform infrared, X‐ray photoelectron spectroscopy, and static water contact angle measurements. Enrichment of PEG chains at the surface of the blends increased with increasing PE‐b‐PEG copolymer concentration and molecular weight. The PP blends compounded with PE‐b‐PEG copolymer having the lowest molecular weight (875 g mol^?1), at the lowest concentration (1 wt %), gave the lowest bovine serum protein adsorption (30% less) compared to that of neat PP. At higher concentrations (5 and 10 wt %), and higher molecular weights (920, 1400, and 2250 g mol^?1), the PE‐b‐PEG copolymers leached‐out resulting in protein adsorption comparable to that of neat PP. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46122.     

Structure and isothermal crystallization behavior of polypropylene prepared at high polymerization temperature

The structure, morphology, and isothermal crystallization behaviors of polypropylene (PP) prepared with heterogeneous Ziegler‐Natta catalyst at high temperature (100°C) were investigated with differential scanning calorimetry, wide‐angle X‐ray diffraction, temperature‐rising elution fractionation, gel permeation chromatography, and ¹³C NMR. The results reveal that the crystalline structure changes with variation of the composition of the PP. The isotactic PP (iPP)1 prepared with Et₃Al and “TMA‐depleted” methylaluminoxane crystallizes from the melt in the mixtures of the α and β forms, whereas each fraction obtained from pure PP1 does not show β‐PP crystal at the same crystallization condition. In addition, the γ‐PP crystal is appeared for the fractions of low mmmm%‐[mmmm] (mmmm pentad content) values and molecular weight. Moreover, it was found that the iPP2 or iPP3 prepared with Hex₃Al crystallizes from the melt in mixtures of the α and γ forms, even at atmospheric pressure and for high molecular weight. The microstructure showed in the PP samples obtained at high temperature could be well explained with the shift in the alkylaluminium‐donor equilibrium reactions at high polymerization temperature. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

A New Method for Producing High Melt Strength Poly(propylene) with a Reactive Extrusion

Summary: A new class of melt blend material was prepared by extruding a mixture of 3‐aminopropyltriethoxysilane (APTES), maleic anhydride‐grafted poly(propylene) (PP‐g‐MA) with different molecular weight and MA content and poly(propylene) powder produced with a TiCl₃‐based catalyst (PP‐A). A suitable selection of PP‐g‐MA provided extremely high melt strength (MS) of resultant blend materials. Such a superior melt property was caused by the synergy between the present melt reaction and the higher molecular weight portion containing PP‐A. The gel content measurements of typical blend materials and PP‐g‐MA/APTES blends indicated that an excessive amount of inert PP suppresses the formation of gels. The reaction between PP‐g‐MA and APTES was then investigated by analyzing crystalline polymer fractions separated from the atactic PP/PP‐g‐MA/APTES and atactic PP/PP‐g‐MA blends. The FT‐IR analysis of the fractions revealed that the NH₂ group in APTES readily reacts with MA grafted on PP and the reaction leads to the formation of imide linkage. Moreover, the GPC analysis of the fraction showed that higher molecular weight polymers were formed in the presence of APTES. Since a trace amount of water surely produces in the vicinity of active silyltriethoxy groups during the reactive extrusion, such polymers were formed by the condensation between hydrolyzed APTES‐grafted polymer chains. These results led us to the conclusion that long‐chain‐branched PP (LCB‐PP) was certainly produced and its formation is essential for the increase in MS of the present blend materials.

Relationship between log(MS) and log(MFR) for PP/PP‐g‐MA/APTES and commercial PP resins.     

Comonomer effects in copolymerization of ethylene and 1‐hexene with MgCl2‐supported Ziegler‐Natta catalysts: New evidences from active center concentration and molecular weight distribution

In this article, comonomer effects in copolymerization of ethylene and 1‐hexene with four MgCl₂‐supported Ziegler‐Natta catalysts using either ethylene or 1‐hexene as the main monomer were investigated. It was found that no matter which monomer was used as the main monomer, the polymerization activity was significantly enhanced by introducing small amount of comonomer. In copolymerization with ethylene as the main monomer, the strength of comonomer effects was much stronger in active centers producing low‐molecular‐weight polymer than those producing high‐molecular‐weight polymer. In copolymerization with 1‐hexene as the main monomer, the number of active centers ([C*]/[Ti]) was determined, and the propagation rate constants (k_p) were calculated. Deconvolution of the polymer molecular weight distribution into Flory components were made to study the active center distribution. Introduction of small amount of ethylene caused marked increase in the number of active centers and decrease in average chain propagation rate constant. Introducing internal electron donor in the catalyst enhanced not only the number of active centers but also the chain propagation rate constant. In copolymerization of 1‐hexene with small amount of ethylene, the internal donor weakened the comonomer effects to some extent and changed the distribution of comonomer effects among different types of active centers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41264.     

Poly(1‐octene) synthesis using high performance supported titanium catalysts

Poly(1‐octene) was synthesized by polymerization of 1‐octene using high performance MgCl₂‐supported TiCl₄ in combination with triethyl aluminum (TEAl) as cocatalyst in n‐hexane for 2 h. Two catalysts, C₁ (diester catalyst) having di‐isobutyl phthalate as internal donor and C₂ (monoester catalyst) having ethyl benzoate as internal donor were utilized for the atmospheric polymerizations to evaluate the influence of structurally different internal donors on the productivity, rate of polymerization and molecular weight profiles. The kinetic profile assessed in terms of variation of reaction parameters like temperature, cocatalyst to catalyst molar ratio and monomer concentration was found to be dependent on them. From these kinetic analyses, optimize conditions for polymerizations of 1‐octene using diester as well as monoester catalyst were elucidated. The difference in the performance of diester and monoester catalyst system can be explained in terms of stability of active titanium species and chain transfer process. NMR spectroscopy of synthesized poly(1‐octene) indicate predominantly isotactic nature. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of incorporation methods of ATH on microstructure,elastomeric properties,flammability, and thermal decomposition of dynamically vulcanized NR/PP blends

Flame‐retardant thermoplastic vulcanizates (TPVs) of natural rubber (NR)/polypropylene (PP) (60/40 wt %) blends filled with alumina trihydrate (ATH) were prepared with an internal mixer. To increase the properties of flame‐retardant NR/PP TPV, the new mixing method, stepwise masterbatch mixing (SMB) method was adopted. The effects of SMB method along with different ATH loadings on microstructure and properties of NR/PP TPVs were investigated. Conventional one‐step mixing (CV) method was also studied for comparison. Transmission electron microscopy analysis showed that different processes led to a variation in microstructural homogeneity, which imposed various effects on blend properties. The mechanical properties of TPVs changed with ATH loading, and the strength of the samples obtained from SMB method was higher than those of CV method. LOI and cone calorimetry tests revealed that the flame retardancy of NR/PP blends dramatically increased at higher ATH loading. Furthermore, the increment level of flame retardancy was accelerated in the blends produced particularly through SMB method, resulting from homogeneity of local ATH distribution in NR/PP blend. Greater combustion resistance of blends prepared from SMB route were confirmed by thermogravimetry and pyrolysis‐gas chromatography–mass spectrometry techniques. Finally, a burning mechanism between filler structure and flammability of NR/PP TPVs obtained from CV and SMB methods was discussed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46231.     

Zinc and tin xanthates in the coordination polymerization of propylene oxide

The polymerization of propylene oxide with zinc and tin xanthates was studied. Polymerization with both systems was found to be a zeroth‐order, nonterminating process, where the molecular weight was controlled by transfer reactions. It is discussed that these observations were consistent with a mechanism in which the rate‐determining step was the addition of monomer on the growing chain rather than the coordination of the monomer to active sites. These catalysts turned out to be quite stable, even under semiclosed conditions. With zinc isopropyl xanthate, high conversions in short polymerization times could be obtained. The product had a very broad molecular weight distribution and could be split into crystallizable and amorphous fractions. The crystallizable fractions consisted of stereoregular segments separated from each other by stereoirregularities or regioirregularities. The degrees of polymerization of stereoregular segments (S₁'s) were estimated from melting point measurements. It was found that the melting points and, hence, average S₁ values changed in different fractions. It was concluded that there was only one type of active center; however, the rates of wrong additions (e.g., head‐to‐head addition) of incoming monomer controlled the average S₁ value of the chain. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Control of molecular weight distribution in propylene polymerization with Ziegler–Natta/metallocene catalyst mixtures

Propylene polymerization was investigated with a sequential addition of Ziegler–Natta and metallocene catalysts. From the fact that the molecular weights of polypropylene (PP) produced with Ziegler–Natta and with metallocene catalysts differ, it was possible to control the molecular weight distribution (MWD) of PP with a sequential addition of methylaluminoxane and rac-ethylenebis(indenyl)zirconium dichloride followed by triethylaluminum and magnesium dichloride-supported titanium tetrachloride catalyst. The obtained PP exhibited a wide MWD curve with shoulder peak. The position and height of each peak was controlled with the variation of polymerization time for each catalyst as well as the amount of each catalyst. The MWD of PP prepared with sequential addition of catalysts was much wider than that of PP obtained from each catalyst. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:2213–2222, 1998     

Morphological aspects of injected polypropylene/clay nanocomposite materials

Polypropylene (PP) clay nanocomposites were injection‐molded using two different coupling agents based on maleic anhydride‐grafted PP (MA‐g‐PP) and two clay loadings. The morphological aspects of these materials were studied by depth profiling. Molecular chain and clay orientations were characterized using attenuated total reflectance‐infrared analysis and transmission electron microscopy (TEM). Both clay platelets and PP molecular chain orientations were found to decrease from the surface toward the core of the injection–molded specimens. Clay intercalation, characterized by both complementary X‐ray diffraction and TEM, was found to be significantly influenced by both the characteristics of the coupling agent used and the type of residual stresses generated at each layer across the thickness of the injection‐molded parts. The use of low‐molecular weight (M_w) MA‐g‐PP led to a uniform intercalation but with no further exfoliation. The use of higher molecular weight MA‐g‐PP led to a heterogeneous intercalation with some signs of exfoliation. The crystallization behavior of PP clay nanocomposites studied by differential scanning calorimetry showed an increase in the level of crystallinity from the surface to the core of the specimens; these results were also confirmed by scanning electron microscopy. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

MgCl2‐supported catalyst containing mixed internal donors for propylene polymerization

A MgCl₂‐supported catalyst containing diisobutyl phthalate (DIBP) and 2,4‐pentadiol dibenzoate (PDDB) as internal donors was prepared. Propylene polymerizations were carried out using the catalyst in the absence or presence of an external donor. The resulting polymers were characterized by ¹³C‐NMR, crystallization analysis fraction (CRYSTAF) and gel permeation chromatography (GPC). The performance of the catalyst was compared with that of other catalysts containing donor‐free, DIBP and PDDB as internal donors respectively. The results demonstrated that the catalyst containing mixed internal donors not only had high activity and stereospecificity but also produced the polymer with relatively broad molecular weight distribution and the highest [mmmm] value. ¹³C‐NMR analysis results indicated that strongly coordinating donors gave more stereoregular polymers, which was further confirmed by CRYSTAF data. The effects of mixed internal donors on the catalyst properties were discussed systematically. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Control of molecular weight distribution for polypropylene obtained by a commercial Ziegler–Natta catalyst: Effect of a cocatalyst and hydrogen

The polymerization of propylene was carried out with an MgCl₂‐supported TiCl₄ catalyst (with diisobutyl phthalate as an internal donor) in the absence and presence of hydrogen (H₂) as a chain‐transfer agent. Different structures of alkylaluminum were used as cocatalysts. The effects of the alkyl group size of the cocatalyst, H₂ feed, and feed time on the propylene polymerization behaviors were investigated. The catalyst activity significantly decreased with increasing alkyl group size in the cocatalyst. The molecular weight and polydispersity index (PDI) increased with increasing alkyl group size. With the introduction of H₂, the catalyst activity increased significantly, whereas the molecular weight and PDI of polypropylene (PP) decreased. Additionally, the effect of the polymerization time in the presence of H₂ on the propylene polymerization was studied. The molecular weight distribution curve was bimodal at short polymerization times in the presence of H₂, and we could control the molecular weight distribution of PP by changing the polymerization time in the presence of H₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Fracture toughness of rotationally molded polyethylene and polypropylene

In this work, the fracture toughness of rotationally molded polyethylene (PE) and polypropylene (PP) was measured using J integral methods at static loading rates and at room temperature. Two different commercially available rotational molding grades PE and PP were tested in this study which have been used in various rotationally molded products such as small leisure craft, water storage tanks, and so on. Scanning electron microscope (SEM), optical microscope, differential scanning calorimetry (DSC), solid‐state nuclear magnetic resonance (solid‐state NMR), and X‐ray scattering were used to investigate the microstructure, fracture surfaces, and compare toughness properties of these materials. In PE, higher molecular weight and broader molecular weight distribution, larger amorphous and crystal region thicknesses are found to be related to higher toughness values. High molecular weight favors higher number of entanglements that improve fracture energy and broader distribution increases long chain branching of higher molecular weight fractions which creates higher entanglements at the branch sites. Larger amorphous regions promote microvoiding more easily compared to thinner amorphous regions, leading to greater plastic deformation and energy absorption. Higher crystal thickness also contributes to microvoiding in the amorphous region. For PP, greater plastic deformation observed in the fracture surfaces is related to higher fracture toughness values. POLYM. ENG. SCI., 58:63–73, 2018. © 2017 Society of Plastics Engineers     

Mechanism of internal and external electron donor effects on propylene polymerization with MgCl2‐supported Ziegler–Natta catalyst: New evidences based on active center counting

Two TiCl₄/Di/MgCl₂ type supported Ziegler–Natta catalysts were prepared by loading dibutylphthalate or dicyclopentyldimethoxysilane (DCPDMS) (internal donor, Di) and TiCl₄ on activated δ‐MgCl₂ in sequence, and a blank catalyst was prepared by loading TiCl₄ on the same δ‐MgCl₂ without adding Di. These catalysts have similar specific surface area and pore size distribution, thus form a suitable base for comparative studies. Propylene polymerization with the catalysts was conducted in n‐heptane slurry using triethylaluminum (TEA) as cocatalyst, and the effects of Di as well as De (external donor, in this work it was DCPDMS) on the number of active centers, the distribution of active centers among three polypropylene (PP) fractions (isotactic, medium isotactic, and atactic PP chains), and chain propagation rate constants of the PP fractions were studied by counting the number of active centers in the PP fractions using a method based on selective quench‐labeling of the propagation chains by 2‐thiophenecarbonyl chloride. When De was not added in the polymerization, introducing a phthalate type Di in the catalyst evidently changed the active center distribution by enhancing the proportion of active centers producing isotactic PP (iPP) ( ), but scarcely changed reactivities of the three groups of active centers forming the three fractions. When the De was added in the polymerization system with TiCl₄/phthalate/MgCl₂ catalyst, further shifting of active center distribution in favor of took place, meanwhile reactivities of the three groups of active centers also remarkably changed in favor of . Mutual effects of these changes led to overwhelming dominance of iPP production in the TiCl₄/Di/MgCl₂–TEA/De system (Di = phthalate, De = alkoxysilane). In contrast, though using alkoxysilane as Di also caused shifting of active center distribution in favor of when De was not added, addition of alkoxysilane De caused reverse shifting of active center distribution in favor of those producing PP of lower stereoregularity. This unfavorable change largely counteracted the reactivity changes in favor of caused by the De, rendering the catalytic system rather poor isospecificity. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46605.     

Effect of dispersed phase on the morphology of in situ microfibrils and the viscoelastic properties of its composite via direct extrusion

A triangle arrayed triple‐screw extruder was used to prepare in situ polypropylene (PP) microfibrillar composites (MFCs) by direct extrusion, in which polyamide 6,6 (PA66) and poly(butylene terephthalate) (PBT) were used as dispersed phases while PP as matrix phase. The morphological evolution of the dispersed phase were investigated by SEM through taking samples along the extruder from different positions. The results showed that the fibrillating mechanism of PA66 was entirely different from that of PBT. Dynamic oscillatory shear rheological properties were used to analyze the effect of different types of in situ microfibrils on the rheological properties of MFCs. The obtained results showed that the storage modulus and complex viscosity of both PP/PA66 and PP/PBT MFCs were improved with increasing fibrillar aspect ratios. The loss tangent tan δ at low frequencies decreased with the increase of fibrillar aspect ratio. Moreover, the gel point concentration of PP/PA66 composite was lower than that of PP/PBT composite. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46286.     

Polypropylene/polypropylene‐grafted acrylic acid blends for multilayer films: Preparation and characterization

Polypropylene (PP) was functionalized with acrylic acid (AA) and styrene (st) as a comonomer by means of a radical‐initiated melt‐grafting reaction. FTIR, ESCA, and ¹H‐NMR spectroscopies were used to characterize the formation of polypropylene grafted with acrylic acid (PP‐g‐AA) and polypropylene grafted with acrylic acid and styrene (PP‐g‐AAst). The content of AA grafted onto PP was determined by using volumetric titration. Blends of PP with 0–100 wt % of PP‐g‐AA were prepared by melt mixing. The effect of the modified polymer content on the surfaces of cast films was characterized through FTIR–ATR and ESCA analysis as well as contact‐angle, wetting‐tension, and ink‐adhesion measurements. The influence of the content of AA on the melting and crystallization temperature of PP was investigated by DSC. The contact angles of water on cast‐film surfaces of PP/PP‐g‐AA blends decreases with increasing modified polymer content and decreasing PP‐g‐AA molecular weight. A notorious improvement on wetting tension was observed with increasing modified polymer content and decreasing PP‐g‐AA molecular weight. From FTIR–ATR and ESCA spectra of the blends, a calculation was made of the carbonyl index on the films' surfaces. It was found that the higher the carbonyl index, the lower the contact‐angle value for the polypropylene blends. An increase in crystallization temperature of PP was observed when AA monomers were grafted into PP and with increasing PP‐g‐AA content in the blend, probably caused by a nucleation effect of AA monomers that would improve the crystallization capability of PP. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1497–1505, 2001     

Main‐chain benzoxazine oligomers: Effects of molecular weight on the thermal,mechanical, and viscoelastic properties

With the intent to study materials processing properties during the curing process, oligomeric benzoxazines of different molecular weight and distribution were obtained from 4‐tert‐butylphenol, bisphenol A, 4,4′‐diaminodiphenylmethane and paraformaldehyde by varying the amounts of phenolic compounds. Average molecular weight and distribution of prepared mixtures of polybenzoxazine precursors were determined by gel permeation chromatography analysis. By knowing the molecular weight distribution of prepared mixtures of polybenzoxazine precursors its effect on thermal, mechanical, and viscoelastic properties of the resin during processing and polymerization could be investigated. Mixtures of polybenzoxazine precursors of higher average molecular weight and broader molecular weight distribution displayed faster curing, lower curing conversions, and higher crosslinking densities of cured resins leading to polybenzoxazines with improved properties. This investigation was oriented towards the material processing aspects with the focus on the effect of molecular weights and viscoelastic properties of starting materials on the proceeding of the curing, including changes in material properties, and sample molding. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46659.     

Polymerization of propylene using the high‐activity Ziegler–Natta catalyst system SiO2/MgCl2 (ethoxide type)/TiCl4/Di‐n‐butyl phthalate/triethylaluminum/dimethoxy methyl cyclohexyl silane

The bisupported Ziegler–Natta catalyst system SiO₂/MgCl₂ (ethoxide type)/TiCl₄/di‐n‐butyl phthalate/triethylaluminum (TEA)/dimethoxy methyl cyclohexyl silane (DMMCHS) was prepared. TEA and di‐n‐butyl phthalate were used as a cocatalyst and an internal donor, respectively. DMMCHS was used as an external donor. The slurry polymerization of propylene was studied with the catalyst system in n‐heptane from 45 to 70°C. The effects of the TEA and H₂ concentrations, temperature, and monomer pressure on the polymerization were investigated. The optimum productivity was obtained at [Al]/[DMMCHS]/[Ti] = 61.7:6.2:1 (mol/mol/mol). The highest activity of the catalyst was obtained at 60°C. Increasing the H₂ concentration to 100 mL/L increased the productivity of the catalyst, but a further increase in H₂ reduced the activity of the catalyst. Increasing the propylene pressure from 1 to 7 bar significantly increased the polymer yield. The isotacticity index (II) decreased with increasing TEA, but the H₂ concentration, temperature, and monomer pressure did not have a significant effect on the II value. The viscosity‐average molecular weight decreased with increasing temperature and with the addition of H₂. Three catalysts with different Mg/Si molar ratios were studied under the optimum conditions. The catalyst with a Mg/Si molar ratio of approximately 0.93 showed the highest activity. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1177–1181, 2003