UV-Curable Coating of Unsaturated Polyester/Epoxy Resins Containing Polyhedral Oligomeric Silsesquioxanes

UV-curable coating of unsaturated polyester/epoxy resin (UP-ER) modified with methylacryloylpropyl polyhedral oligomeric silsesquioxanes (MAP-POSS) was prepared. The UV-cured process, kinetics, and some properties of coating were investigated. The results show that this coating has a better UV-curing property. The curing reaction can be described by a two-parameter autocatalytic ?esták-Berggren (S-B) model. The mechanical loss peak temperature T _p of curing coating nanocomposites increased with increasing MAP-POSS content and has a highest value when MAP-POSS content is 12%, which is 121.8°C, and higher, about 18.3°C, than a pure UP-ER system. The coating film has lower volume shrinkage than pure UP-ER.     

A study on the anticorrosion performance of the epoxy-polyamide nanocomposites containing ZnO nanoparticles

Epoxy nanocomposites were prepared using different loadings (2, 3.5, 5 and 6.5 wt%) of ZnO nanoparticles. Nanocomposites were applied on steel substrates. Samples were immersed in 3.5 wt% NaCl solution for 1344 h. Corrosion resistance of the coatings was studied by an electrochemical impedance spectroscopy (EIS). The effects of addition of nanoparticles on the mechanical properties of the epoxy coating were studied by a dynamic mechanical thermal analysis (DMTA). Curing behavior of the coatings containing nanoparticles was studied by a differential scanning calorimeter (DSC). Atomic force microscope (AFM) was utilized to investigate the surface topography and surface morphology of the coatings. Coating resistance against hydrolytic degradation was studied by FTIR (Fourier Transform Infrared).Results showed that addition of low loadings of nanoparticles can increase T_g of the composite. Decrease in T_g and cross-linking density of the coating were observed at high loadings of nanoparticles. It was found that nanoparticles can influence the curing behavior of the epoxy coating. Nanoparticles improved the corrosion resistance of the epoxy coating. Increase in coating resistance against hydrolytic degradation was obtained using nanoparticles.     

Preparation, characterization and mechanical properties of epoxidized soybean oil/clay nanocomposites

New epoxidized soybean oil (ESO)/clay nanocomposites have been prepared with triethylenetetramine (TETA) as a curing agent. The dispersion of the clay layers is investigated by X-ray diffraction (XRD) and transmission electron microscopy (TEM). XRD and TEM data reveal the intercalated structure of ESO/clay nanocomposites has been developed. The thermogravimetric analysis exhibits that the ESO/clay nanocomposites are thermally stable at temperatures lower than 180 °C, with the maximum weight loss rate after 325 °C. The glass transition temperature, T_g, about 7.5 °C measured by differential scanning calorimetry (DSC) and T_g about 20 °C measured by dynamic mechanical study have been obtained. The difference in the T_g between DSC and dynamic measurements may be caused by different heating rate. The nanocomposites with 5-10 wt% clay content possess storage modulus ranging from 2.0×10⁶ to 2.70×10⁶ Pa at 30 °C. The Young's modulus (E) of these materials varies from 1.20 to 3.64 MPa with clay content ranging from 0 to 10 wt%. The ratio of epoxy (ESO) to hydrogen (amino group of TETA) greatly affects dynamic and tensile mechanical properties. At higher amount of TETA, the nanocomposites exhibit stronger tensile and dynamic properties.     

Preparation and surface characteristics of low-temperature curing fluorinated cathodic electrodeposition coating

Fluorinated cationic cathodic electrodepositing (CED) resins were synthesized by copolymerization of several acrylic monomers including Zonyl. Water dispersible cationic blocked-diisocyanate (denoted as TId) was also synthesized from isophorone diisocyanate (IPDI), cationic triethanolamine (TEOA), and dimethylpyrazole as the cross-linker for the low temperature curing at 90–120 °C. The emulsion stability of the cationic fluorinated CED resin was improved by ionization of the cross-linker TId, showing a mean particle diameter of 140–150 nm and a narrow distribution. 0.5 wt% of curing catalyst dibutyltin dilaurate (DBTL) was enough to accelerate the curing reaction and the gel content of the TId cured fluorinated CED film was higher than 90 wt% after being cured at 130 °C for 40 min. The contact angle and XPS spectrum of the CED film demonstrated that the surface enrichment of C–F₂ and C–F₃ groups effectively reduced the surface tension of the fluorinated CED coating and its surface tension γ_sv is even lower than 15 mN m⁻¹ for PTFE. The preheating of the CED film above T_g but below curing temperature promoted this surface enrichment of the fluorinated groups. Thermal fragmentation of the fluorinated side chains in the CED resins was successfully avoided due to using TId for low temperature curing.     

Investigation of accelerated aging behaviour of high performance industrial coatings by dynamic mechanical analysis

Dynamic mechanical analysis (DMA) represents one of the most important methods for understanding mechanical behaviour of surface coatings providing a valuable link between chemistry, morphology, and performance properties. In this work, dynamic mechanical properties of several high performance industrial coatings were studied extensively. Four commercially available topcoats namely alkyd modified polyurethane (PU), economy aliphatic PU, high performance aliphatic PU and epoxy modified polysiloxane were selected based on their cure chemistries, volume solids, and overall performance. DMA was used to determine elastic modulus, glass transition temperature (T_g), crosslink density and creep behaviour of these coatings. DMA data were substantiated with mechanical and performance properties. Among the coatings, epoxy modified polysiloxane showed the highest T_g of 65.6 °C as well as crosslink density value of 2.24 × 10⁻³ mol/cc which was attributed to its superior mechanical and performance properties. In addition, topcoats were also subjected to artificial aging process in accelerated cyclic corrosion cabinet and QUV-weatherometer, respectively. The consequent changes in their physico-mechanical properties post exposure were also evaluated using DMA and correlated with other performance properties. After aging, the T_g increased substantially for all the coatings irrespective of their exposure type. For example, T_g of economy aliphatic PU increases from 38.4 °C to 52.9 °C and 51 °C after cyclic corrosion and UV-B weathering, respectively. However, crosslink densities either increased or decreased depending on the type of exposure and cure chemistries. These changes were corroborated using the Fourier transform infrared spectroscopy findings. The outcome of this study is expected to generate new insights into the behaviour of these coatings under dynamic mechanical stress and its relation with long term performance properties.     

Reversible thickness control of polymer thin films containing photoreactive coumarin derivative units

The reversible control of the thickness of polymer thin films was investigated using (meth)acrylic polymers containing photoreactive coumarin derivative units in the side chain. Coumarin derivative units underwent dimerization and the reverse-dimerization by photoirradiation and were used as a reversible cross-linking point. The homopolymer of 7-methacryloyloxy-4-methylcoumarin (T_g = 194 °C) did not cause changes in film thickness after photoreactions. The homopolymer of 7-(2′-acryloyloxyethoxy)-4-methylcoumarin (AEMC) (T_g = 89 °C) decreased 19% of film thickness by photodimerization and 73% of the decreased thickness was recovered after the reverse-dimerization and the subsequent thermal annealing at 130 °C. The reverse-dimerization of the copolymer of AEMC and n-butyl acrylate (AEMC content = 19 mol%, T_g = 11 °C) resulted in 53% of recovery from the decreased film thickness without annealing. The mobility of polymer main-chain was revealed to be essential factor to change film thickness by photoreactions. Photodimerization of coumarin derivative units in low glass transition temperature (T_g) tended to proceed faster than in high T_g polymers and resulted in larger decrease in film thickness.     

Dynamic mechanical study on multilayer core–shell latex for damping applications

Multilayer core–shell poly (styrene-butyl acrylate) latex particles were synthesized via semi-continuous emulsion polymerization, and the process was monitored by a dynamic laser scattering (DLS). The layers of the latex particles were designed to have progressively decreasing glass transition temperatures (T_g) from the core (layer 1) to the outmost shell (layer 4), which was achieved by varying the mass ratio of butyl acrylate (BA) to styrene (St) in the synthesis of each layer. Divinylbenzene (DVB) was added as the crosslinking agent in each layer except for the outmost layer in order to ensure that a continuous film can be formed at room temperature. The damping properties of the formed films as well as the influences of synthesis variables, including the content of DVB added in the internal layers (i.e., layers 1, 2, and 3), the total mass ratio and sequence between layers 3 and 4, and the T_g of each layer were studied by dynamic mechanical analysis (DMA). The results showed that four-layer core–shell latex particles with proper DVB content in each layer exhibited the best damping properties, with a broad effective damping range (tan δ > 0.3) ranging from −12.0 °C to 97.2 °C. The widening of the damping peak can be explained by the formation of a gradient IPN structure in latex particles. Furthermore, the morphology of the formed films was studied by AFM in tapping mode.     

Facile tailoring of thermal transition temperatures of epoxy shape memory polymers

A critical parameter for a shape memory polymer (SMP) lies in its shape memory transition temperature. For an amorphous SMP polymer, it is highly desirable to develop methods to tailor its T_g, which corresponds to its shape memory transition temperature. Starting with an amine cured aromatic epoxy system, epoxy polymers were synthesized by either reducing the crosslink density or introducing flexible aliphatic epoxy chains. The thermal and thermomechanical properties of these epoxy polymers were characterized by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). All the crosslinked epoxy polymers with T_g's above room temperature were found to possess shape memory properties. Overall, our approach represents a facile method to precisely tune the T_g of epoxy SMP polymers ranging from room temperature to 89 °C.     

Structure and thermo-mechanical properties study of polyurethane-urea/glycidoxypropyltrimethoxysilane hybrid coatings

A series of organic–inorganic hybrid coatings were prepared using polyurethane (PU)-urea and glycidoxypropyltrimethoxysilane (GPTMS) To prepare this first acid terminated saturated polyester, having 230 hydroxyl value and acid value 25 mg/KOH, were reacted with coupling agent GPTMS at different concentrations in the presence of base catalyst and each of them were further reacted with isophorone diisocyanate (IPDI) at NCO/OH ratio of 1.6:1 for 4–5 h at 70–80 °C These prepolymers were casted on tin foil and cured at ambient conditions for 6 h and prepared the hybrid coating free films by amalgamation. These free films were stored in the room temperature for 40 days and used for further characterization. The coating without and with different concentrations of GPTMS were named as base polymer and hybrid coatings, respectively. FTIR spectroscopy was used for the structural analysis of the coatings. Thermogravimetric analysis (TGA) showed that thermal stability of the hybrids was significantly higher than the base polymer. The onset degradation temperature of the base polymer starts at 268.9 °C, while it ranges from 279.1 °C to 290.8 °C for the hybrids based on the concentration of GPTMS used. The glass transition temperature (T_g) and storage modulus as determined from DMTA were higher for hybrid coatings as compared to base polymer. T_g of base polymer was 42.3 °C while it varies between 65.8 °C to 83.5 °C for hybrids.     

High thermal stable thermoplastic-thermosetting polyimide film by use of asymmetric dianhydride (a-BPDA)

In order to obtain thermoplastic (before curing) and thermosetting (after curing) polyimides with high T_g for adhesive film, we prepared novel polyimides having phenylethynyl group in the side chain (44% of concentration of curing group) from asymmetric 2,3,3′,4′-biphenyltetracarboxylic dianhydride (a-BPDA), 3,4′-oxydianiline (3,4′-ODA) or 1,3-bis(4-aminophenoxy)benzene (1,3,4-APB) or 1,3-bis(3-aminophenoxy)benzene (1,3,3-APB), and 2,4-diamino-1-(4-phenylethynylphenoxy)benzene (mPDAp). Among three kinds of polymer, uncured polyimide of a-BPDA/1,3,4-APB; mPDAp had rather high T_g (265 °C, DMA) and thermoplasticity (E′ drop>10³ at T_g). After curing reaction of phenylethynyl group, the T_g of the polyimide was increased dramatically (364 °C, DMA). The polyimide derived from 1,3,4-APB having less concentration of curing group (20%) was also prepared to improve further film flexibility and toughness.     

Preparation and film properties of tri(3,4-epoxycyclohexylmethyl) phosphate based cationically UV curing coatings

A facile synthesis of phosphorus-containing trifunctional cycloaliphatic epoxide resin, tri(3,4-epoxycyclohexylmethyl) phosphate (TECP), used for cationically UV curing coatings as a reactive-type flame retardant, was proposed. The molecular structure was confirmed by FTIR, ¹H NMR and ³¹P NMR spectroscopic analysis. A series of flame retardant formulations by incorporating into a commercial difunctional cycloaliphatic epoxide resin, CYRACURE™ UVR-6110, were prepared, and exposed to a medium pressure lamp to form the cured films under the presence of diaryliodonium hexafluorophosphate salt as a cationic photoinitiator. Their flame retardancy examined by the limiting oxygen index showed the improvement up to 27 for 50 wt% TECP addition compared with 21 for pure UVR-6110. The T_s and T_g decreased from 86 °C and 131 °C to 55 °C and 91 °C, respectively, by using dynamic mechanical thermal analysis, whereas the tensile strength showed a slight increase (11%) with 50 wt% TECP addition. The thermogravimetric analysis (TGA) and real-time Fourier transform infrared spectroscopy (RT-FTIR) measurement demonstrated the condensed-phase flame retardant mechanism.     

Synthesis, characterization and properties of tetramethyl stilbene-based epoxy resins for electronic encapsulation

Two novel tetramethyl stilbene-based novolac (II and IV) were synthesized from 2,6-dimethyl phenol and chloroacetaldehyde dimethylacetal or chloroacetone, and then the resulted novolacs were epoxidized to tetramethyl stilbene-based epoxy resins (III and V). The proposed structures were confirmed by FTIR, elemental analysis, mass spectra, NMR spectra and epoxy equivalent weight titration. The synthesized tetramethyl stilbene-based epoxy resins were cured with 4,4-diaminodiphenyl methane (DDM) and 4,4-diaminodiphenyl sulfone (DDS). Thermal properties of cured epoxy resins were studied using dynamic mechanical analyzer, differential scanning calorimeter, thermal expansion analyzer and thermal gravimetric analyzer (TGA). These data were compared with that of the commercial tetramethyl biphenol (TMBP) epoxy system. According to the experimental data, the order of T_g for cured epoxy system is III>TMBP>V. The order of moisture absorption for cured epoxy system is V<III<TMBP. According to TGA, the 5% degradation temperatures in nitrogen atmosphere were in the range 370-377 and 397-412 °C for DDM and DDS curing systems, respectively. In air atmosphere, the 5% degradation temperatures were in the range 372-385 and 410-411 °C for DDM and DDS curing systems, respectively. The CTE is in inverse order with T_g, therefore, III/DDS<TMBP/DDS<V/DDS.     

Novel coating resins based on polycarbonates and poly(ester-co-carbonate)s made by catalytic chain growth polymerization of epoxides with CO2 and with anhydride/CO2

In this work we describe a possibly new generation of (powder) coating resins of the polycarbonate or poly(ester-co-carbonate) type, synthesized from epoxides like cyclohexene oxide (CHO), anhydrides like phthalic anhydride (PA) and carbon dioxide (CO₂) by chain growth polymerization, catalyzed by a chromium-Salophen complex and using dimethylaminopyridine (DMAP) as a co-catalyst. The molecular structures of the polymers produced were characterized and especially MALDI-ToF-MS yielded important information on the end-groups and other functional groups which are crucial for the curing chemistry of these resins. One special type of copolycarbonate in this study carried pendent vinyl groups, introduced by copolymerization of CHO and CO₂ with 4-vinylcyclohexene oxide (VCHO). This copolycarbonate was first casted from solution, after which the polymer film was successfully cured with a trithiol compound by UV- or thermally induced radical curing chemistry. These cured coatings showed a good acetone resistance (≥75 double rubs) and reversed impact toughness. A powder coating evaluation of this CHO/VCHO-based copolycarbonate showed excellent processability, high pencil hardness (6-8H), value zero in a Gitterschnitt test on aluminum, reasonable appearance in a ‘PCI-smoothness test’ (value 2–3) and good acetone resistance (≥75 double rubs). Most probably due to a too high T_g (85–104 °C) of the cured coating the reverse impact resistance was poor. A similar powder coating evaluation of a poly(ester-co-carbonate) based on CHO, PA and CO₂ showed less promising results due to poor flow properties and foaming above 140 °C.     

Radiochemical ageing of an amine cured epoxy network. Part I: change of physical properties

An aromatic rich, amine cured epoxy network (initial glass transition temperature 250 °C), was irradiated in air (pressure 0.22 MPa), at 30 and 120 °C, by gamma rays with two dose rates 2 and 20 kGy/h, for doses upto 70 MGy. The following characteristics were recorded, thickness of oxidised layer (TOL) from IR microspectrophotometry, flexural strength σ_R, toughness K_IC and glass transition temperature T_g. σ_R decreases from 120 MPa to about 40 MPa in the most degraded samples. This decrease is sharply linked to TOL showing the key role of the oxidised layer in crack initiation. K_IC decreases from 0.7 to 0.55 MPa m^1/2. Data are too much scattered to allow a kinetic study but it appears that, in the early period of exposure, K_IC decreases more rapidly at 120 °C than at 30 °C. T_g decreases from 250 to 140 °C in the most degraded samples, and the decrease is faster at 30 °C than at 120 °C. The decrease of T_g is attributed to a predominant chain scission process. The decrease of K_IC can be attributed to a combination of chain scission and physical ageing or chain scission and crosslinking. A relationship between T_g and the number of chain scissions, derived from the Di Marzio's theory, is proposed.     

Thermo-sensitive sol-gel transition of poly(depsipeptide-co-lactide)-g-PEG copolymers in aqueous solution

A series of biodegradable graft copolymers composed of poly(ethylene glycol) side-chains and a poly(depsipeptide-co-dl-lactide) backbone (PDG-dl-LA-g-PEG) were prepared as a novel thermo-gelling system. An aqueous solution of PDG-dl-LA-g-PEG (20 wt%) with a certain PEG length and composition showed instantaneous temperature-sensitive gelation at 33 °C. The sol-gel transition temperature (T_gel) could be controlled from 33 to 51 °C by varying the PEG length and compositions without a decrease in mechanical strength of the hydrogels. The 20 wt% hydrogel was eroded gradually in PBS at 37 °C for 60 days. This research provides a molecular design approach to create biodegradable thermo-gelling polymers with controllable T_gel and mechanical toughness.     

Cure kinetics, morphological and dynamic mechanical analysis of diglycidyl ether of bisphenol-A epoxy resin modified with hydroxyl terminated poly(ether ether ketone) containing pendent tertiary butyl groups

Hydroxyl terminated poly(ether ether ketone) based on tert-butyl hydroquinone (PEEKTOH) was used to modify a diglycidyl ether of bisphenol-A epoxy resin. A diamine, 4,4′-diaminodiphenylsulfone was used as the curing agent. Isothermal differential scanning calorimetric measurements of the blends were carried out at 180, 165 and 150 °C. The extent of reaction was found to decrease with the addition of PEEKTOH. The phenomenological model developed by Kamal was used for kinetic analysis of curing reaction. The curing reaction followed autocatalytic mechanism regardless of the presence and amount of oligomer present in the epoxy resin. The experimental and theoretical reaction rates were in good agreement during the initial stages of the reaction. The experimental values were lower than theoretical rate during the final stages of reaction due to increase in the viscosity of the system. A semiemperical model was used to explain diffusion control during final stages of reaction. The cured blends exhibited two phase morphology at all the curing temperatures. A uniform particle size distribution was observed at all compositions. The domain size decreased slightly with increase in oligomer content and with decrease in curing temperature. Finally, the viscoelastic properties were analysed using dynamic mechanical thermal analysis. Two T_gs corresponding to epoxy rich and thermoplastic rich phases were evident from the dynamic mechanical spectrum.     

Silicone-acrylic hybrid aqueous dispersions of core–shell particle structure and corresponding silicone-acrylic nanopowders designed for modification of powder coatings and plastics. Part I – Effect of silicone resin composition on properties of dispersions and corresponding nanopowders

Aqueous silicone-acrylic dispersions with core–shell particle structure can be obtained in the process of emulsion polymerization of acrylic or methacrylic monomers in previously synthesized silicone resin dispersions. If the glass transition temperature (T_g) of the shell is around +120 °C or higher, drying of such dispersions leads to “nanopowders” which can be applied as impact modifiers for powder coatings and plastics due to the presence of low T_g silicone resin contained in the hybrid nanoparticles. The aim of our study was to investigate the effect of silicone resin composition on the properties of dispersions and the corresponding nanopowders what, in turn, was expected to influence the properties of powder coatings modified with such nanopowders. Silicone resin dispersions (DSI) were synthesized by emulsion polymerization of three silicone monomers: octamethylcyclotetrasiloxane (D4), methyltrimethoxysilane (METMS) and methacryloyltrimethoxysilane (MATMS) in the presence of dodecylbenzenesulphonic acid playing the role of both surfactant and polymerization catalyst. Silicone-acrylic hybrid dispersions (DASI) having core–shell particle structure confirmed by TEM were further obtained by emulsion polymerization of methyl methacrylate in DSI, and eventually nanopowders (NP-DASI) were produced by spray-drying of DASI. A designed experiment was conducted where the different proportions of D4, METMS and MATMS were used in DSI synthesis and a range of properties of DSI, DASI and NP-DASI were tested. A significant effect of starting silicone monomers composition (reflected in silicone resin structure) on dispersion particle size was observed what could be explained by differences in their hydrophobicity. SEM investigations revealed that NP-DASI were produced in the form of 1–10 μm agglomerates of round-shaped nanoparticles of ca. 120 nm in size. Two clear glass transition temperatures (T_g) of NP-DASI were identified by DSC: one attributed to silicone part – around −120 °C – and the other attributed to poly(methyl methacrylate) (PMM) part – around +120 °C. T_g attributed to silicone part decreased with increased share of D4 and MATMS in the silicone monomers composition while T_g of PMM part showed a minimum for specific composition of silicone monomers.     

Synthesis and characterization of siloxane-modified epoxy resin

Epoxy resins of the EBS, a bis-p-phenol S modified diglycidyl ether of bis-p-phenol A and the ESBS, a siloxane modified EBS epoxy resin were prepared. Both structures of EBS and ESBS were elucidated with IR,¹H NMR, and¹³C NMR. The near perpendicular comformation of two phenyl rings of sulfone has been introduced into the epoxy resins of EBS und ESBS for Me increase of Me T_g. Some curing and thermal characteristics of these modified EBS and ESBS epoxy resins were studied. The curing patterns of ESBS and ESBS indicated the similarity with that of the DGEBA epoxy resins. T_g measurements resulted an increasing order of We ESBS (T_g of 141 °C), EBS (T_g of 135 °C) and then followed by Epons 1004 (T_g of 104 °C), 1001 (T_g of 101 °C) and 828 (T_g of 100 °C) in samples tested under the same conditions. Thus the substantial improvement of the thermal stability of the modified epoxy resins was indicated. Compatibility characteristics of the EBS and ESBS as indicated by the SEM/EDS is that an ESBS up to 30 % of the siloxane content was found to be compatible but not miscible with the Epon, a phenolic epoxy resin of DGEBA.     

Synthesis, preparation and properties of novel high-performance allyl-maleimide resins

Three novel allyl-maleimide monomers (i.e., A₂B, AB and AB₂) were designed, synthesized and thermally cured to yield a series of high-performance allyl-maleimide resins. All the monomers obtained are readily soluble in common organic solvents enabling an easy solution processing. The thermal properties of the three monomers were studied by the differential scanning calorimetry (DSC). A₂B and AB showed fairly low melting temperature (T_m < 90 °C) and wide processing window ranging from 90 °C to 260 °C. The thermal stability of the cured allyl-maleimide resins (i.e., PA₂B, PAB and PAB₂) was studied by the thermogravimetric analysis (TGA). Dynamic mechanical analysis (DMA) was used to investigate the dynamic mechanical properties of the composites based on the cured allyl-maleimide resins. PA₂B and PAB₂ showed good glass transition temperatures (T_g > 270 °C) and their corresponding composites showed high bending modulus (E′ > 1900 MPa). Allyl-compound-modified BMI resins based on AB monomer were prepared. Rheometer revealed that the processability of the prepolymer (BR-AB-pre) was improved by the addition of AB monomer. The cured BMI resins (BR and BR-AB) showed good thermal stability (T_d > 400 °C, both in nitrogen and in the air), high glass transition temperature (T_g > 320 °C), and good mechanical properties and low water uptake (<2.6%, 120 h).     

Epoxy nanocomposites with octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane

The POSS-containing nanocomposites of epoxy resin were prepared via the co-curing reaction between octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane (OpePOSS) and the precursors of epoxy resin. The curing reactions were started from the initially homogeneous ternary solution of diglycidyl ether of bisphenol A (DGEBA), 4,4′-Diaminodiphenylmethane (DDM) and OpePOSS. The nanocomposites containing up to 40 wt% of POSS were obtained. The homogeneous dispersion of POSS cages in the epoxy matrices was evidenced by scanning electronic microscopy (SEM), transmission electronic microscopy (TEM) and atomic force microscopy (AFM). Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) showed that at the lower POSS concentrations (<30 wt%) the glass transition temperatures (T_gs) of the nanocomposites almost remained invariant whereas the nanocomposites containing POSS more than 40 wt% displayed the lower T_gs than the control epoxy. The DMA results show that the moduli of the nanocomposites in glass and rubbery states are significantly higher than those of the control epoxy, indicating the nanoreinforcement effect of POSS cages. Thermogravimetric analysis (TGA) indicates that the thermal stability of the polymer matrix was not sacrificed by introducing a small amount of POSS, whereas the properties of oxidation resistance of the materials were significantly enhanced. The improved thermal stability could be ascribed to the nanoscaled dispersion of POSS cages and the formation of tether structure of POSS cages with epoxy matrix.