Mechanical and thermal properties of graphite platelet/epoxy composites

Anhydride-cured diglycidyl ether of bisphenol A (DGEBA) reinforced with 2.5-5% by weight graphite platelets was fabricated. The structural, mechanical, viscoelastic and thermal properties of these composites were studied and compared. XRD studies indicated that the processing of composites did not change the original d-spacing of pure graphite. Tensile property measurements of composites indicated higher elastic modulus and tensile strength with increasing concentration of graphite platelets. The storage modulus and glass transition temperatures (T_g) of the composites also increased with increasing platelet concentration, however, the coefficient of thermal expansion decreased with the addition of graphite platelets. The thermal stability was determined using thermogravimetric analysis. The composites showed higher thermal stability in comparison with pure epoxy and increased char concentration for higher graphite concentration. The effects of reinforcement on the damage mechanisms of these composites were investigated by scanning electron microscopy.     

Investigations on physical,mechanical, morphological and water absorption properties of ramie/hemp/kevlar reinforced vinyl ester hybrid composites

Structural uses in the vehicle, aerospace, and sporting goods industries are being supplanted by hybrid composites that utilized natural fibers as reinforcements. The main focus of this work is to fabricate and characterize the ramie, hemp, and kevlar fabric reinforced hybrid vinyl ester composites. The composite laminates were fabricated via economically feasible and flexible hand lay-up technique. Overall six composites were prepared by varying the stacking sequence, including both hybrid and non-hybrid composites. The prepared composites were subjected to physical analysis (density, void fraction), mechanical tests (tensile, flexural, interlaminar shear, and impact test), morphological analysis (scanning electron microscopy), and water absorption test. The hybrid composites exhibited lesser void percentage than the non-hybrid composites. The mechanical properties were maximum for kevlar fabric skinned with core natural fabric reinforced composites (L-5, L-6) due to hybridization of highly strengthened kevlar fabrics. Moreover, the number fabric layers reinforced to achieve the standard thickness also affected the mechanical properties. All composite morphologies exhibited the same failure characteristics, including transverse interlaminar shear cracking, microbuckling, and fiber rip. The texture of the Kevlar yarns is uniform, but the texture of the natural fabric yarns is relatively less uniform. In comparison to the salt water medium, the percentage of water absorbed by composites in normal and distilled water was greater. This is due to the presence and accumulation of salt particles on the surface of the materials, which inhibits the action of water molecules, resulting in a drop in the proportion.     

Effects of SiC content on mechanical,thermal and ablative properties of carbon/phenolic composites

Silicon carbide (SiC) particles were utilized to improve the mechanical, thermal and anti-ablative properties of carbon/phenolic (C/Ph) composites. SiC–C/Ph composites were fabricated with different weight percentage of SiC by vacuum impregnation method. The mechanical and thermal properties were characterized by compression tests, thermal conductivity tests, and thermogravimetric analysis; meanwhile, ablation resistance was investigated using plasma wind tunnel tests and scanning electron microscopy. Experimental results showed that 5 wt% SiC modified C/Ph composites owned the optimum properties. Moreover, introducing SiC particles could result in an obvious decrease of compression strength, but an increase of thermal stability, thermal conductivity and anti-ablative performance. Notably, the ablation rate reached its the lowest point at 5% the SiC content in resin matrix composites.     

Curing kinetics and thermal properties of vinyl ester resins

The curing kinetics of dimethacrylate-based vinyl ester resins were studied by scanning and isothermal DSC, gel time studies, and by DMTA. The rate of polymerization was raised by increased methyl ethyl ketone peroxide (MEKP) concentration but the cocatalyst, cobalt octoate, retarded the reaction rate, except at very low concentrations. By contrast, the gel time was reduced for all increases in either peroxide or cobalt concentration. This contradictory behavior was explained by a kinetic scheme in which the cobalt species play a dual role of catalyzing the formation of radicals from MEKP and of destroying the primary and polymeric radicals. The scanning DSC curves exhibited multiple peaks as observed by other workers, but in the present work, these peaks were attributed to the individual influence of temperature on each of fundamental reaction steps in the free radical polymerization. Physical aging appeared to occur during the isothermal polymerization of samples cured below the “fully cured” glass transition temperature (T_g). For these undercured materials, the difference between the DSC T_g and the isothermal curing temperature was approximately 11°C. Dynamic mechanical analysis of a partially cured sample exhibited anomalous behavior caused by the reinitiation of cure of the sample during the DMTA experiment. For partially cured resins, the DSC T_g increased monotonically with the degree of cure, and this dependence was fitted to an equation related to the Couchman and DiBenedetto equations. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 769–781, 1997     

The effect of nanosilica on mechanical,thermal and morphological properties of epoxy coating

In this study, nanosilica of very high specific surface area is used as reinforcing filler for preparing an epoxy-based nanocomposite coating. For appropriate dispersion of nanoparticles in the polymer matrix, ultrasound waves were applied after mechanical mixing. The resulting perfect dispersion of nanosilica particles in epoxy coating revealed by transmission electron microscopy ensured the transparency of the nanocomposite. Nanoindentation was used to determine some mechanical properties such as hardness and elastic modulus. The obtained results show 26 and 21% increases in hardness and elastic modulus, respectively for resin filled with 5% nanosilica compared to neat epoxy. DMA results show that the glass transition temperature of samples is increased with increasing silica nanoparticles. The result of TGA shows significant improvement of the thermal decomposition temperature of epoxy coating containing 5% nanosilica compared to neat epoxy. Scanning electron microscopy (SEM) micrographs of fractured surfaces show increased roughness with nanosilica addition.     

Assessment of thermal,morphological, and mechanical properties of poly(methyl methacrylate)/glass flake composites

In this work, poly(methyl methacrylate)/(glass flake) (GF) composites were prepared with different compositions via melt mixing. The effect of the filler ingredient on thermal behavior, morphology, and mechanical and optical properties was investigated by using various techniques, namely differential scanning calorimetry, ultraviolet‐visible spectra, mechanical testing, and scanning electron microscopy. For evaluating the level of dispersion of particles, energy dispersive X‐ray analysis was performed. Differential scanning calorimetry analysis showed that the glass transition temperature of the samples slightly increased by increasing GF content. Scanning electron microscopy images showed that sized flakes were uniformly dispersed within poly(methyl methacrylate). Energy dispersive X‐ray analysis images of samples with different inclusions of GFs showed that the appearance of white dense spots represents the GF particles. It was found that the presence of 0.5 wt% of GF in composites gave more transparency than the other compositions. Furthermore, this composition indicated maximum tensile strength and elongation‐at‐break values in comparison with the other compositions. J. VINYL ADDIT. TECHNOL., 23:62–69, 2017. © 2015 Society of Plastics Engineers     

MMA对乙烯基酯树脂及其复合材料性能的影响

通过粘度分析和力学性能、阻燃性能测试,研究了以甲基丙烯酸甲酯(MMA)作活性稀释剂的乙烯基酯树脂的流变性能及其对复合材料性能的影响。结果表明:常温下MMA能有效降低乙烯基酯树脂的粘度,20~40℃下,添加量>30%时,树脂体系的粘度在450 mPa.s以内,可应用于RTM工艺;固化后该复合材料的拉伸、弯曲强度、抗冲击性能、层间剪切强度和阻燃性能优异,可应用于高性能阻燃型复合材料构件的制备。     

Effects of zirconium carbide content on thermal stability and ablation properties of carbon/phenolic composites

Ceramic particles were utilized to improve thermal stability and ablation properties of carbon/phenolic (C/Ph) composites. In this study, zirconium carbide (ZrC) modified C/Ph composites were fabricated by vacuum impregnation method, and effects of ZrC content on thermal stability and ablation properties were investigated by thermogravimetry analysis and plasma wind tunnel test. Moreover, morphological characterization was carried out using X-ray diffraction, scanning electron microscopy and energy dispersive X-ray spectroscopy. Experimental results showed that increasing ZrC content could lead to an evident increase in char yield, but an observable reduction in linear ablation rates and back-face temperatures because of the formation of ZrO₂ layer on the ablation surface. The work provided an effective way to improve thermal stability and ablation properties of C/Ph composites.     

Maleimide-epoxy resins: preparation, thermal properties, and flame retardance

Maleimide modified epoxy compounds were prepared through reacting N-(4-hydroxylphenyl)maleimide (HPM) with diglycidylether of bisphenol-A. Triphenylphosphine and methylethylketone were utilized in the reactions as a catalyst and a solvent, respectively. The resulting compounds possessed both oxirane ring and maleimide group. The kinetics of the curing reactions of the maleimide-epoxy compounds and amine curing agents, 4,4-diaminodipheylmethane (DDM) and dicyandiamide (DICY), were studied. Incorporation of maleimide groups into epoxy resins provided cyclic imide structure and high cross-linking density to the cured resins, to bring high glass transition temperatures (179 °C) and good thermal stability (above 380 °C) to the cured resins. High char yields in the thermogravimetric analysis and high limited oxygen index values (25.5-29.5) were also observed for the cured resins to impy their good flame retardance.     

Morphological,mechanical and thermal properties of cyanate ester/benzoxazine resin composites reinforced by silane treated natural hemp fibers

This present study deals with the reinforcement of thermosetting resin blends composed of cyanate ester (CE) and benzoxazine (BOZ) resins with natural hemp fibers (NHFs). These NHFs were initially treated by using a silane coupling agent (SCA) in order to chiefly enhance their distributions as well as adhesions within the CE/BOZ resin matrix, then incorporated with various weight amounts ranging from 5 wt% to 20 wt% with a regular interval of 5 wt%. The obtained results showed that at the maximum treated fiber loading (20 wt%), distinctive enhancements in the mechanical properties in terms of flexural strength and microhardness were obtained. Besides, the thermal stability and glass transition temperature (T_g) were appreciably enhanced and were higher than those of the pure CE/BOZ resin properties. With respect to the astonishing properties of the NHFs, these enhancements could be possibly due to the good dispersion and adhesion of the treated NHFs inside the CE/BOZ resin achieved upon using the SCA. Therefore, we believe herein that these renewable and cheap NHFs have considerable potential to be used as reinfocer materials for CE/BOZ resin composites to be used in various industrial sectors.     

Water absorption,biodegradation, thermal and morphological properties of Spartium junceum fiber-reinforced polyvinylchloride composites: effects of fibers content and surface modification

In this study, we want to investigate the effects of fibers content and surface modification of Spartium junceum (SJ) fibers on the water absorption characteristics, thermal degradation, and morphological properties of SJ-reinforced poly (vinyl chloride) (PVC) composites. In addition, the change in mechanical proprieties of the composites after biodegradation test was evaluated by tensile strength. In order to improve the interfacial interactions between the PVC matrix and the SJ fibers, SJ fibers were modified by sodium hydroxide (NaOH), vinyltrimethoxysilane (VTMS) and treated with sodium hydroxide solution followed by VTMS (NaOH+VTMS). The results show that the water uptake of PVC/SJ fibers composites increases with the increase in the fibers’ content. However, the surface modification reduces water uptake. Moreover, the results indicate that the kinetics of water absorption of the PVC/SJ fibers composites approaches the Fickian diffusion mechanism. Also, the results indicate that the tensile strength of the composites is affected by the biodegradation test and chemical treatments. The atomic force microscope pictures of the composites illustrate the reduction of roughness via surface treatments of fibers.     

Studies on the effect of epoxide equivalent weight of epoxy resins on thermal,mechanical, and chemical characteristics of vinyl ester resins

Three samples of vinyl ester resins (VERs) were synthesized using bisphenol‐A‐based epoxy resins of varying epoxide equivalent weights (EEW) and acrylic acid in presence of triphenylphosphine as a catalyst at 80 ± 2°C. The cresyl glycidyl ether was used as reactive diluent during the synthesis of VERs. A suitable reaction mechanism was proposed and discussed for the reactions involving epoxide group and acid groups. This was further confirmed by infrared spectroscopic analysis. The maximum peak temperature from DSC were at 106.05°C, 114.20°C, and 128.86°C for benzoyl peroxide initiated VERs viz. samples V₁C_V, V₂C_V, and V₃C_V, respectively, increased with the increase of EEW of the parent epoxy resin. It has also been found that the films of VER having highest EEW of bisphenol‐A epoxy resin showed best chemical resistance amongst all other VERs in this study. The mechanical properties such as hardness and flexibility also showed a similar trend. The thermal stability was found to decrease with the increase of EEW of bisphenol‐A epoxy resin in the VERs. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Relationship between the network morphology and properties of commercial vinyl ester resins

Two commercial vinyl ester resins, Derakane 411‐350 (resin D) and Derakane 411‐350 Momentum (resin M), were characterized. Despite the large quantity of publications in the literature about vinyl ester resins, few experimental results have been reported for resin M. The effect of the styrene content on the mechanical properties and morphological structure was studied. An increase in the styrene content produced a network with a low storage modulus in the rubber state and a glass‐transition temperature. The apparent average molecular weight between crosslink points and glass‐transition temperature were slightly higher for resin D than for resin M. The Fourier transform infrared spectra and molecular weight distributions were similar. However, resin M was tougher than resin D, and this may have been due to the closer structure in the fully cured state. Atomic force microscopy was performed for each cured resin and confirmed the difference in the nanostructures. The main reason for the differences in the developed structures was the use of an accelerator, which influenced the final morphology. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3895–3903, 2006     

Effect of silane treated fly ash on physico-mechanical,morphological, and thermal properties of recycled poly(vinyl chloride) composites

The silane treatment on properties of fly ash (FA) and development of its composite using recycled poly(vinyl chloride) (r-PVC) material retrieve from waste wires and cable insulation are investigated in this work. The use of (3-aminopropyl)triethoxysilane was employed as a coupling agent with some other essential additives. The composites sheet was prepared by means of the melt mixing process and go along with the compression molding process. The superior properties on compatibility between silane-modified FA (FA(Si)) and r-PVC were successfully studied using rheological, thermomechanical, morphological, and water absorption analysis. Primary analysis of r-PVC and FA was employed using Fourier transform infrared spectroscopy analysis. The thermal stability of composites was stable up to 187°C. In addition, significant enhancement on tensile strength as well as young's modulus of composite as compared to untreated r-PVC/FA composites. Morphological properties of silane treated FA based composites presented the good distribution and excellent uniformity with higher wettability of FA particles within r-PVC matrix. The water absorption test showed decrease in water absorption with increase silane treatment concentration FA in the r-PVC matrix. It was remarkable to note that silane treated FA can be prepared as a composite using r-PVC matrix with further modified properties.     

Cactus-like double-oriented magnetic SiC and BN networks leading to simultaneously enhanced dielectric strength and thermal conductivity of epoxy composites

Epoxy-based composites with high insulation and thermal conductivity are desirable materials for electronic and electrical applications. However, resolving the tradeoff between insulation and thermal conductivity remains challenging. Based on the functional requirement, we designed and fabricated a cactus-like double-oriented epoxy composite by combining magnetic orientation and ice-templated methods. Semiconducting SiC endowed the composite with field-grading characteristics, thus relieving local electric field stress along the horizontal direction, while BN with high thermal conductivity promoted heat dissipation along the vertical direction. The composite exhibited its highest performance with 15 vol% filler, improving the breakdown voltage and thermal conductivity by 43.7% and 1312% compared with pure epoxy, respectively, outperforming recently developed packaging materials. It is believed that this work offers an efficient strategy for the fabrication of the filler structure and provides insights on the simultaneous enhancement in insulation and thermal conductivity of polymer composites.     

Effect of crosslinking on the mechanical and thermal properties of poly(vinyl alcohol)

Poly(vinyl alcohol) was crosslinked with hexamethylene diisocyanate in solution. A broad range of degrees of crosslinking, from 1.7 up to 74 mol% of reacted hydroxyl groups, was achieved. The variation of the thermal and mechanical properties of PVA with the crosslinking density show an initial decrease due to the diminution of the crystallinity of the system, caused by the crosslinking. After an abrupt rise at about 20%, the properties tend to level off independently on the increase of the crosslinking. This behaviour is explained as a result of the competitive action of at least three factors during the crosslinking: (i) weakening of the existing physical network due to hydrogen bonding; (ii) formation of a chemical network; and (iii) introduction of flexible moieties. The last factor is closely connected with the specific chemical structure of the crosslinker itself.     

Preparation and thermal,electrical, and morphological properties of multiwalled carbon nanotubeand epoxy composites

Multiwalled carbon nanotube (MWCNT)/epoxy composites are prepared, and the characteristics and morphological properties are studied. Scanning electron microscopy microphotographs show that MWCNTs are dispersed on the nanoscale in the epoxy resin. The glass‐transition temperature (T_g) of MWCNT/epoxy composites is dramatically increased with the addition of 0.5 wt % MWCNT. The T_g increases from 167°C for neat epoxy to 189°C for 0.5 wt % CNT/epoxy. The surface resistivity and bulk resistivity are decreased when MWCNT is added to the epoxy resins. The surface resistivity of CNT/epoxy composites decreases from 4.92 × 10¹² Ω for neat epoxy to 3.03 × 10⁹ Ω for 1 wt % MWCNT/epoxy. The bulk resistivity decreases from 8.21 × 10¹⁶ Ω cm for neat epoxy to 6.72 × 10⁸ Ω cm for 1 wt % MWCNT/epoxy. The dielectric constant increases from 3.5 for neat epoxy to 5.5 for 1 wt % MWCNT/epoxy. However, the coefficient of thermal expansion is not affected when the MWCNT content is less than 0.5 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1272–1278, 2007     

Influence of cure schedule and solvent exposure on the dynamic mechanical behavior of a vinyl ester resin containing glass fibers

This study deals with the dynamic mechanical properties of a glass-reinforced vinyl ester resin. The viscoelastic parameters of the loss factor and the storage modulus as a function of the cure temperature were used as a criterion to determine the optimum cure conditions to be employed. It is shown that the cure temperature usually used to cure these resins is not enough to reach the maximum glass transition temperature, and, therefore, an additional postcure should be used. The influence of several solvents on the dynamic mechanical behavior of these resins cured following the cure pathway proposed by the supplier was also analyzed. This behavior was compared with the solvent uptake at various exposure times, and the changes observed were related to the crosslink density as well as to the chemical structure of both the resin and the solvent. Finally, the effects of varying the exposure temperature were also investigated for the resin exposed to a liquid which simulates petroleum fluid. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 2595–2602, 1998     

Waterborne polyurethane/inorganic hybrid composites: preparation,morphology and properties

Abstract

A series of waterborne polyurethane/inorganic (WPU/TiO₂) hybrid composites were synthesised by a sol–gel process on the basis of isophorone diisocyanate, polyether polyol (GE-210), dimethylolpropionic acid, tetrabutyl titanate (TBT) and 3-glycidyloxypropyl trimethoxysilane as a coupling agent. The physical properties of the WPU and WPU/TiO₂ dispersions and hybrids were measured. Fourier transform infrared spectroscopy, scanning electron microscopy, transmission electron microscopy, atomic force microscopy and X-ray diffraction were used to assess the fracture surface morphology and the dispersions of the WPU/TiO₂ hybrids. The scanning electron microscopy, transmission electron microscopy and atomic force microscopy results showed that the TiO₂ particles were dispersed homogeneously in the WPU matrix in nanoscale. The prepared hybrids showed good thermal stability and mechanical properties in comparison with pure WPU and showed tunable transparence with the TBT fraction in the film. Through suitable adjustment of TBT content, some thin hybrids have potential applications, such as coatings, leather finishing, adhesives, sealants, plastic coatings and wood finishes.