Summary: The effects of bio‐scavengers on the formaldehyde emission, bonding strength, curing behavior, and thermal decomposition properties of MF resins for engineered flooring and adhesion for wood were investigated. Four varieties of bio‐scavengers, tannin powder, wheat flour, rice husk flour, and charcoal, were added to MF resin at 5 wt.‐%. To determine formaldehyde emission and bonding strength, we manufactured engineered floorings. MF‐charcoal was most effective in reducing formaldehyde emission because of its porous nature, but its bonding strength was decreased. Tannin powder and wheat flour, which contain more hydroxyl groups, showed higher bonding strength and curing degree than pure MF resin did. Although the hydroxyl groups of the bio‐scavengers were effective in reducing formaldehyde emission and improve bonding strength and curing degree, rice husk flour and charcoal behaved like inorganic substances, thereby disturbing the adhesion between MF resin and wood and thus reducing the bonding strength. In thermogravimetric analysis, MF‐tannin showed the highest thermal stability in the low‐temperature range from 100 to 300 °C.
Storage modulus (E′) of MF resin with various bio‐scavengers at a heating rate of 10 °C · min?1. 相似文献
A blend composition of poly(3‐hydroxybutyrate‐co‐valerate) and polylactide is used as a bioplastic matrix and reinforced with soy hull to engineer novel green composites. A comparative study with soy‐hull‐reinforced polypropylene composite system is performed. A compatibilizer is used to engineer the novel class of green composites with a balanced stiffness and toughness performance with the target to substitute PP‐based composites. The flexural and impact strength along with hydrophobicity of compatibilized composites are improved significantly over the noncompatibilized counterpart. The fiber/matrix interaction is investigated by SEM. These green composites have the potential to substitute PP‐based composites in some applications.
Bio‐based TPUs from dimer acid‐based polyols are synthesised by using a two‐step prepolymer process including reactive processing. The effect of the polyol on the final chemical structures, morphologies and properties of bio‐based TPUs is evaluated by different analytical techniques. It is observed that the percentage of hard segment (HS) distributed in organised and unorganised phases is a key factor to control the materials properties. DSC reveals that the percentages of HS dispersed in the soft domains are high at low experimental HS contents. Multiscale microscopies show better defined organised structures with increasing HS content in TPUs, highlighting the importance of the distribution between hard and soft segments in the material structure.
Three different bio‐based epoxy prepolymers are studied: one that is synthesized from isosorbide and two that are commercial prepolymers derived from sorbitol and cardanol. The chemical structures are analyzed by SEC, ESI–TOF MS, and FTIR analyses. The bio‐based prepolymers exhibit different structures, either aromatic with long aliphatic chains for the epoxy prepolymer derived from cardanol (DGECAR), with high functionality for the sorbitol polyglycidyl ether (SPGE) or a short and cyclic structure for the epoxy prepolymer derived from isosorbide (DGEDAS0). A traditional petroleum‐based epoxy prepolymer, diglycidyl ether of bisphenol A (DGEBA) is also used for comparison. Gelation and reactivity of the different precursors with an isophorone diamine hardener are studied using rheological measurements and differential scanning calorimetry. Glass transition temperatures of the epoxy networks are evaluated and the thermal stability is also studied by thermo‐gravimetric analysis.
Bio‐stereo nanocomposite polylactides are prepared by polymerization followed by stereocomplexation in scCO2/dichloromethane through in situ polymerization and master batch processes. The bio‐stereo nanocomposite polylactides show intercalated‐exfoliated and fully exfoliated nanoscale clay distribution in a perfect stereocomplex polylactide matrix. In situ polymerization proves better strategy to produce well‐exfoliated silicate layers in the stereocomplex matrix compared to the MB route that increases the melting temperature by up to ≈64 °C. The thermal properties of these materials maintain both stereocomplex and nanocomposite features simultaneously. The results open a new and versatile way to develop polylactide‐based materials.
5,5′‐Isopropylidene‐bis(ethyl 2‐furoate), a monomer prepared from bio‐based ethyl 2‐furoate, was reacted with dimethyl terephthalate and ethan‐1,2‐diol (ED) by melt polycondensation in order to obtain copolyesters containing both terephthalate and furoate units. The conventional two‐step method involving (i) the formation of a hydroxyethyl‐terminated oligomer by reaction of starting diester mixture with excess ED and (ii) a polycondensation step with elimination of ED was used to obtain high molar mass copolyesters. Copolymers of various compositions were synthesized and characterized by 1H NMR, DSC, and TGA. For all compositions, the degree of randomness, determined by 1H NMR, was close to 1, reflecting a random distribution of terephthalic and furanic ester units in polymer chains. The resulting materials are amorphous polymers (Tg = 70–80 °C) with good thermal stability.
Summary: Contact‐mode AFM adhesion strength measurements were employed in order to investigate the capability of PBBMA FR as an adhesion promoter in PP composites. The reactive FR exhibited superior coupling properties in comparison to conventional coupling agents such as PP‐g‐ma introduced in reinforced PP composites.
AFM image showing the recess carved out by the AFM tip in a PBBMA layer deposited on glass treated with APS. 相似文献
Summary: It is well known that coupling agents improve the adhesion between poly(propylene) and wood fillers leading to an increase of the composite mechanical properties. Above a certain concentration limit of the coupling agent, however, deterioration of the mechanical properties often occurs, and little attention has been directed so far towards finding out the reasons for that behavior. Transmission electron microscopy and high‐voltage electron microscopy were used in this work to study the morphology and microdeformation behavior of PP/wood‐flour composites modified with high amounts of maleated poly(propylene) as a coupling agent. It was found that the coupling agent containing a higher concentration of grafted maleic anhydride forms a separate phase in the poly(propylene) matrix, influencing the mechanical properties of the composites.
HVEM micrograph of the deformation structure of wood‐filled poly(propylene) composite showing fibrils stretching between the coupling agent domains and the PP matrix. 相似文献
In situ PET microfibrils are created by drawing melt‐blended PP and PET. The drawn blend is used to prepare polymer/polymer MFCs, and isolated PET microfibrils are used for the manufacturing of MF‐SPCs. Samples are prepared with different fibril orientations to determine the effect of orientation on the mechanical properties of the two types of composites. The resulting composites show improvements in stiffness of 77% for uniaxial MFCs, and 125% for uniaxial MF‐SPCs, with the highest recorded modulus of 8.57 GPa for a uniaxial MF‐SPC sample. SEM observations confirm that the fibrillar structure and excellent alignment is maintained. The changes in the reinforcement effect with orientation are very similar to those predicted by the rule of mixtures for the crossply.
Flexural, impact resistance, tensile, and sound absorption properties of composites from cornhusk fiber (CHF) and PP have been investigated. The effect of holding temperature, CHF length, CHF concentration, and enzyme treatment of CHF on mechanical properties and the effect of the latter two on sound absorption have been studied. Compared with jute/PP composites, CHF/PP composites have similar impact resistance, 33% higher flexural strength, 71% lower flexural modulus, 43% higher tensile strength, 54% lower tensile modulus, and slightly higher noise reduction coefficient. Enzyme treatment of CHF results in increased mechanical and sound absorption properties.
A new completely biodegradable shape‐memory elastomer consisting of PLLCA reinforced by in situ PGA fibrillation is described. The manufacturing processes and shape‐memory effects of the composites are discussed. DMA results reveal a strong interface interaction between in situ PGA fibrillation and PLLCA. Compared with the SMP‐based composites that are commonly used, the shape‐memory test shows that in situ PGA fibrillation can improve the recovery properties of PLLCA; in fact, the shape‐recovery rate increases from 80.5 to 93.2%.
2 vol.‐% TiO2 particles were incorporated into PET/PP blends with and without MA‐grafted PP compatibilizer. During extrusion of the PET/PP/TiO2 composites the TiO2 particles migrated from the PP matrix to the PET‐dispersed phase irrespective of the blending route. For the PET/PP/PP‐g‐MA/TiO2 composites, however, the location of TiO2 depended on the blending sequence. The preferred location of the TiO2 nanoparticles was confirmed by SEM pictures taken from the chemically etched surface of the blends. The observed migration behavior was traced to differences in the interfacial tensions between TiO2 and PET and TiO2 and PP, and to TiO2 encapsulation in one of the blend components during the related blending procedure.
A range of bio‐based rubbery thermosets have been synthesized by the cationic copolymerization of conjugated soybean oil, styrene, and 1,5‐hexadiene or isoprene as flexible crosslinkers. The thermal, and mechanical properties, as well as the wear behavior, of these new bio‐rubbers are reported. The amount of styrene and the type of diene incorporated have the greatest influence on the properties of the final materials. The largest variations are found in glass transition temperature, storage modulus, tan δ values, crosslink density, and abrasive wear depth, while thermal degradation and extraction analyses showed minimal variations with changes in composition.
Poly(propylene)‐clay nanocomposites and poly(propylene) containing conventional inorganic fillers such as calcium carbonate (CaCO3) and glass fiber were used in a comparative study focusing on dimensional stability, structure, mechanical and thermal properties. Micro‐ and nanocomposites were prepared by melt blending in a twin‐screw extruder. The relative influence of each filler was observed from dimensional stability measurements and structural analysis by WAXD, TEM, and thermal and mechanical properties. At equal filler loadings, PP/clay nanocomposites exhibit an improvement in dimensional stability and were the only composites capable of reduced shrinkage in both in‐flow and cross‐flow directions. The flexural modulus of PP increased nearly 20% by compounding with 4% organoclay, as compared to a similar performance obtained by compounding with 10 wt.‐% of CaCO3 or approximately 6 wt.‐% of glass fiber. The HDT and thermal stability of PP were enhanced by using nanoclay as filler.
Summary: Microcellular wood fibre reinforced polymer materials are significant because of their possibility to reduce the density of automotive components through microcellular structure, process and product part advantages, and as a new development with bio‐fibre strengthened plastics. Soft wood fibre reinforced PP composites in box part and panel shape were prepared by an injection moulding process. Polymeric microspheres as a chemical foaming agent (endothermic) were used to produce the microcellular composites. The influence of injection moulding processing temperature on the microcellular structure and properties (tensile and flexural properties, notched charpy impact strength) was investigated by varying the temperature over the 150–170 °C, 160–180 °C and 170–190 °C. A comparative study of cell morphology, weight reduction and mechanical properties was conducted between box part and panel. Microcell morphology, cell size, shape and distribution were investigated using scanning electron micrographs. The results indicated that the lower processing temperature should be below the range of 170–190 °C and processing temperature at 160–180 °C, where the composites showed finer cellular structure compared to other processing temperatures. The mechanical properties did not differ with the variation of processing temperature regardless of composite types (box part or panel). Cellular structure changes in the box part were found considering near or far from injecting point.
Microcellular injection‐moulded box part (geometry: 150 × 100 × 70 mm3 in size) of soft wood fibre–PP composites. 相似文献
Poly(propylene) (PP) composites were prepared by using eggshell (ES) as filler and their mechanical properties were compared with those using talc (TA) and calcium carbonate (CC) of different grain sizes (X50). A decrease in impact strength and deformation at break with increase in filler content was observed. The PP composite with ES (X50 = 8.4 µm) was stiffer than those with CC (X50 = 0.7 µm). The hybrid composite PP‐ES‐TA showed a similar stiffness as the PP‐TA composites due to the similar morphology of TA (X50 = 0.5 µm) and ES, when TA was replaced up to 75 wt.‐% by ES. SEM study revealed evidence of improved interfacial bonding between PP and ES in theirs composites.
End‐grained wood/polyurethane composites were obtained by a water‐based one‐pot process free of diisocyanates. Wood was impregnated with both PEG and CBC‐functionalized PEG as a coupling agent. A thorough study of the CBC‐mediated end‐groups conversion of PEG was achieved. It came out that functionalization conditions strongly affected the polyurethane chain extension and its grafting onto the wood structure. Antiswelling efficiency measurements showed that the one‐pot procedure allowed to reach comparable dimensional stabilization than the diisocyanate‐based process previously described. Morphological analysis demonstrated that such an improvement was attributable to the formation of cell wall‐bulked WPCs.
Summary: The flex‐fatigue life of carbon‐black‐filled SBR was dramatically improved by incorporation of 4–5 phr nanodispersed clay. Addition of clay did not decrease the degree of crosslinking of the composite but improved the hysteresis and tearing energy. ESEM observation of the flexing‐fracture morphology indicated that nanodispersed clay layers had the advantage over carbon black in that they could blunt the crack.
Effect of the clay amount on the flex fatigue life of the composites. 相似文献
Silica nanoparticles with an average diameter of 12 nm are grafted with PBMA‐b‐PMMA double shells through typical sequential ATRP from bromoisobutyrate initiators anchored at the silica surface using an epoxysilane. A commercially available PMMA homopolymer is used for the preparation of composites with unmodified, silane‐modified and double‐shell‐modified silica particles. Good mechanical properties are obtained for silica double shell containing systems. The silica content in double shell particle systems is varied from 0 to 2.5 wt%. A significant improvement in impact properties is observed. The surface‐modified silica particles are characterized by ATR‐FTIR, NMR, GPC, and thermal analyses. TEM analysis is used to analyze the nature of dispersion of particles in the composites.
Boehmite alumina nanoparticles are added to PP‐g‐MAH‐compatibilized blends of PA 12 and PP to study the effects of nanoparticle loading in the resulting composites. WAXD and SEM data suggest that the nanoparticles enhanced the coalescence of PP. DSC, DMA, and TGA reveal that the final properties such as crystallization temperature, flexural storage modulus, thermal degradation temperature, etc., improve with increasing nanoparticle loading for blend/based composites. FTIR results show that the nanoparticles interfere with the interfacial activity at 5 wt% nanoparticle loading. All results are compared between the neat polymers and the compatibilized blend and show that despite a slight increase in dispersed‐phase domain size, all other properties improve with the addition of AlO(OH).
