Interface-tuned epoxy/clay nanocomposites

Though interface has been known for a critical role in determining the properties of conventional composites, its role in polymer nanocomposites is still fragmented and in its infancy. This study synthesized a series of epoxy/clay nanocomposites with different interface strength by using three types of modifiers: ethanolamine (denoted ETH), Jeffamine^® M2070 (M27) and Jeffamine^® XTJ502 (XTJ). XTJ created a strong interface between clay layers and matrix because it bridged the layers with matrix by a chemical reaction as proved by Fourier transform infrared spectroscopy; M27 produced an intermediate interface strength due to the molecular entanglement between grafted M27 chains and matrix molecules; the interface made by ETH was weak because neither chemical bridging nor molecular entanglement was involved. The studies of mechanical and thermal properties and morphology at a wide range of magnification show that the strong interface promoted the highest level of exfoliation and dispersion of clay layers, and achieved the most increment in Young’s modulus, fracture toughness and glass transition temperature (T_g) of matrix. With ∼1.3 wt% clay, the critical strain energy release rate G_1c of neat epoxy improved from 179.0 to 384.7 J/m, 115% improvement and T_g enhanced from 93.7 to 99.7 °C, 6.4% improvement.     

Photoluminescence of epoxy/clay nanocomposites

Polymer nanocomposites of an epoxy resin with natural montmorillonite (MMT), organically modified montmorillonite(OMMT), and halloysite nanotubes(HNTs) were prepared by the solvent casting method. Photoluminescence (PL) measurements showed that the epoxy nanocomposites with OMMT and HNTs give rise to a red‐shift of the emission band associated to bisphenol groups and to well resolved emission spectra, attributable to coplanar packing of the polymer chains in the excited states. A significant PL quenching in all the nanocomposites was observed, which depended on type and clay concentration. Atomic force microscopy (AFM) images showed a greater penetration of the epoxy resin only into the OMMT and HNT agglomerates. A relationship between the PL behavior and both the extent of confinement of polymer chains in clays agglomerates and the changes in the formation of trapping sites produced from hydroxyl groups could be revealed by AFM images and Fourier transform infrared spectroscopy (FTIR) studies. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Poly(ethylene-oxide)/clay/silica nanocomposites: Morphology and thermomechanical properties

Poly(ethylene-oxide) PEO/clay/silica nanocomposites were prepared via solution intercalation by exploiting phase separation based on the bridging of particles by polymer chains. The intercalated morphology of nanocomposites was confirmed by XRD. Vibrational modes of the ether oxygen of PEO in the hybrids are shifted due to the coordination of the ether oxygen with the sodium cations of clay and the H-bonding interactions of the ether oxygen with the surface silanols of hydrophilic fumed silica. Based on SEM, the overall density of nanoparticle aggregates in the interspherulitic region was observed to be higher compared to that inside spherulites. PEO/clay/silica hybrids show significant property improvements compared to PEO/clay hybrids and pure PEO. The system containing 10 wt.% clay and 5 wt.% silica has substantially higher modulus and much lower crystallinity compared to the 15 wt.% clay system. The physics behind the reinforcement effect and the reduction of crystallinity as a function of fumed silica loading is discussed based on the morphological characterization of the hybrids. Lastly, PEO/clay/silica hybrids display good thermal stability and are much stiffer compared to pure PEO and PEO/clay nanocomposites.     

Effect of amine-terminated butadiene-acrylonitrile/clay combinations on the structure and properties of epoxy nanocomposites

The effect of the clay content and the method of its combination with amine-terminated butadiene-acrylonitrile (ATBN) on the structure and behavior of epoxy was studied. In the case of the simultaneous addition of both components, the increasing clay content had a very small effect on the size of the reaction-induced phase separation-formed particles at 5% rubber content due to predominant elimination of two major clay effects, i.e., the nucleation due to phase separation and the kinetics. As a result, both the time window between the onset of phase separation and vitrification and the viscosity at the cloud point did not change significantly. The minor change in the particle size/clay content dependences with different curing temperatures indicates that the balance between the two clay effects shifted. The corresponding study of the mechanical behavior indicated that the best balanced mechanical properties were obtained at certain clay/ATBN ratios, and thus, there was synergy between the components. Similar mechanical parameters were obtained for the application of both components in the form of ATBN/montmorillonite intercalate. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

高性能橡胶/黏土纳米复合材料的制备与结构

研究了硬脂酸(SA)处理有机黏土(OC)制备橡胶/黏土纳米复合材料的结构与性能,并与未处理的OC制备的纳米复合材料进行了对比。结果表明,SA上的—COOH与OC片层表面的—OH发生了酯化反应,促使SA插层进入OC层间,使层间距扩大。采用SA处理OC制备出分散相态细致均匀、力学性能优异的丁腈橡胶/黏土(NBR/SA-OC)纳米复合材料;当OC与SA的质量比为10∶6时,纳米复合材料的性能最优。用带有极性和反应官能团的橡胶制备橡胶/黏土纳米复合材料,OC的分散性更好,与未处理的OC制备的纳米复合材料相比力学性能更优。     

Solvent-Free One-Pot Synthesis of high performance silica/epoxy nanocomposites

High performance silanized silica/epoxy nanocomposites were prepared through mixing epoxy, tetraethyl orthosilicate (TEOS), (3-aminopropyl)trimethoxysilane (APTMS) and ammonia solution at 50 °C. This all-in-one “Solvent-Free One-Pot Synthesis” results in nanocomposites with uniform dispersion of oval shaped silica nanoparticles and strong adhesion between silica and epoxy matrix. The influence of the synthesis conditions, such as molar ratio of NH₃:TEOS, aging time, curing process and silica content on the thermal mechanical properties of nanocomposites were studied. The silanized silica/epoxy nanocomposite prepared in this study exhibits better thermal mechanical property in comparison with neat epoxy, non-functionalized silica/epoxy and commercialized silica/epoxy systems. The prepared nanocomposite with 3 wt% silanized silica exhibits 20%, 17% and 6% improvements on flexural, tensile and storage modulus over those of neat epoxy, respectively.     

Preparation of intercalating agent-free epoxy/clay nanocomposites

A simple intercalating agent-free approach to prepare epoxy/montmorillonite (MMT) clay nanocomposite is reported. Through this new approach, no organic modifiers are needed. Thus, the cost for preparing polymer nanocomposites can be significantly reduced. The extent of dispersion and exfoliation of clay in epoxy was characterized by X-ray diffraction and transmission electron microscopy observations. It is found that the MMT clay is well-dispersed in epoxy matrix. The clay platelets in epoxy show a stacked structure with dimensions of about 1–2 μm in length and about 20 nm in thickness. At 4.5 wt% of clay loading level, the flexural modulus of the epoxy nanocomposite is increased by about 35%. No reduction in fracture toughness or glass-transition temperature is observed. The implication of the present finding for commercialization of polymer nanocomposites is discussed. POLYM. ENG. SCI., 47:1708–1714, 2007. © 2007 Society of Plastics Engineers     

Effect of the nature of clay on the thermo‐mechanodynamical and electrical properties of epoxy/clay nanocomposites

The effect of nature of clay on the thermo–mechanodynamical and electrical properties of epoxy/clay nanocomposites prepared from bisphenolic epoxy resins and different nanoclays are presented. The thermal–mechanodynamical properties of the nanocomposites were studied by DMTA, showing significant increase in both elastic modulus and glass transition temperature. Short time AC dielectric breakdown strength measurements carried out on the nanocomposites showed an increase in dielectric breakdown strength for the nanocomposites prepared with organically modified clays. The space charges accumulated in the materials as studied by pulsed electroacoustics method showed a significant decrease in the space charge accumulation in the nanocomposites with organoclays as the nanofiller. Similarly the space charge decays almost completely in the nanocomposites prepared with organoclays as nanofiller. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

New method for the synthesis of clay/epoxy nanocomposites

A new liquid–liquid method for the synthesis of epoxy nanocomposites was developed. This new method improved the dispersion and exfoliation of the organoclay in the polymer matrix, thus improving the end‐use properties. The microstructure and physical properties of the clay/epoxy nanocomposite synthesized by the new method were studied. Rheological tests of the uncured epoxy–organoclay system demonstrated that this method resulted in a great increase in viscosity, much more than the most commonly used direct‐mixing method. The Krieger–Dougherty model successfully described the dispersion of the clay layers in the uncured epoxy. In the 5 wt % organoclay nanocomposite, compressive tests on the cured samples showed that there was a 45% increase in the maximum strength, a 10% increase in the yield strength, and a 26% increase in the modulus over the pure epoxy–amine cured system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4286–4296, 2006     

Analysis and simulation of the electrical properties of CNTs/epoxy nanocomposites for high performance composite matrices

Carbon fiber composite laminates have good electrical properties due to the performance of the fibers, but the composite anisotropy induces a quite lower conductivity through the thickness. In fact, in this direction the fiber bundles are separated by insulating epoxy matrix. In this work, CNTs (carbon nanotubes) with different geometries and functionalization have been added to an epoxy resin to improve the electrical performance. The nanofilled matrix has been used to produce carbon fiber (CF) composites for aerospace applications. Multiscale modeling was used to predict some important parameters such as percolation threshold and the model has been successfully verified with experimental results. The results reported show a good improvement of the electrical and mechanical properties both in the matrix and in the composites. In particular, in composites with the nanocomposite matrix, an improvement of one order of magnitude in the electrical conductivity through the laminate thickness has been achieved. POLYM. COMPOS., 38:105–115, 2017. © 2015 Society of Plastics Engineers     

The effects of promoter and curing process on exfoliation behavior of epoxy/clay nanocomposites

The effects of a catalyst and coupling agent as well as a curing process on exfoliation behavior of CH₃(CH₂)₁₅NH₃+–montmorillonite clay in an anhydride‐cured epoxy–clay system have been investigated by XRD, DSC, and TEM. The results have shown that the organoclay is easily intercalated by the epoxy precursor during the mixing process, and the clay galleries continue to expand during the curing process, but the Na⁺–montmorillonite clay is not intercalated during either the mixing or the curing process. The results also suggest that in the cured system without any promoter although partial exfoliated clay layers have already formed, an amount of the intercalation structure still remains. Although addition of a promoter or coupling agent into the cured system significantly lowers the maximum reaction temperature, and during the curing process the layered organoclay can be gradually broken into nanoscale structures, in which no d₀₀₁ diffraction peaks are observed, the complete exfoliation is achieved at gel time or before. The possible mechanism for the complete exfoliation is discussed on the thermodynamic and kinetic point of view. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 808–815, 2000     

高性能丁基橡胶/有机黏土纳米复合材料的新型制备方法

采用一种新型制备方法--预膨胀有机黏土与机械共混的方法制备丁基橡胶（IIR）/有机黏土纳米复合材料。实验结果表明,当有机黏土为10 phr时,采用预膨胀有机黏土（S-OC）与机械共混的方法制备的IIR/有机黏土纳米复合材料（IIR/S-OCNs）的拉伸强度和撕裂强度,明显优于采用熔体法制备的IIR/有机黏土（OC）纳米复合材料（IIR/OCNs）的相应性能,较纯丁基橡胶分别提高了4.96倍、0.22倍;当有机黏土为5 phr时,采用预膨胀有机黏土与机械共混的方法制备的IIR/S-OC纳米复合材料的气体渗透率,分别较纯IIR、熔体法制备的IIR/OC纳米复合材料下降了21.88%和12.50%。这种新型制备方法是将溶液制备方法的优点与熔体制备方法的优点有机地统一在了一起。该材料有可能在高级无内胎轮胎气密层以及其他要求高性能弹性体材料的领域获得应用。     

Crystal transformation and thermomechanical properties of poly(vinylidene fluoride)/clay nanocomposites

The crystal transformation and thermomechanical properties of melt‐intercalated poly(vinylidene fluoride) (PVDF)/clay nanocomposites are reported in this study. Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were used to study the thermal properties of PVDF and its nanocomposites with various clay concentrations. The incorporation of clay in PVDF results in the formation of β‐form crystals of PVDF. DSC study of melting behavior suggested the presence of only α‐phase crystals in neat PVDF and both α‐ and β‐phase crystals in the nanocomposite. This conclusion was corroborated by findings from Fourier‐transform infrared (FTIR) spectroscopy and X‐ray diffraction (XRD). Dynamic mechanical analysis (DMA) indicated significant improvements in storage modulus over a temperature range of 20–150 °C. The coefficient of thermal expansion (CTE) decreases with increasing clay loading. Copyright © 2004 Society of Chemical Industry     

Surface morphology,thermomechanical and barrier properties of poly(ether sulfone)‐toughened epoxy clay ternary nanocomposites

Poly(ether sulfone) (PES)‐toughened epoxy clay ternary nanocomposites were prepared by melt blending of PES with diglycidyl ether of bisphenol A epoxy resin along with Cloisite 30B followed by curing with 4,4′‐diaminodiphenylsulfone. The effect of organoclay and thermoplastic on the fracture toughness, permeability, viscoelasticity and thermomechanical properties of the epoxy system was investigated. A significant improvement in fracture toughness and modulus with reduced coefficient of thermal expansion (CTE) and gas permeability were observed with the addition of thermoplastic and clay to the epoxy system. Scanning electron microscopy of fracture‐failed specimens revealed crack path deflection and ductile fracture without phase separation. Oxygen gas permeability was reduced by 57% and fracture toughness was increased by 66% with the incorporation of 5 phr clay and 5 phr thermoplastic into the epoxy system. Optical transparency was retained even with high clay content. The addition of thermoplastic and organoclay to the epoxy system had a synergic effect on fracture toughness, modulus, CTE and barrier properties. Planetary ball‐milled samples gave exfoliated morphology with better thermomechanical properties compared to ultrasonicated samples with intercalated morphology. Copyright © 2010 Society of Chemical Industry     

Layered clay/epoxy nanocomposites: Thermomechanical,flame retardancy,and optical properties

In this study, layered clay/polymer nanocomposites were developed based on epoxy resins and montmorillonite as the nanoplatelet reinforcement. Clay particles were treated with hexadecyltrimethylammonium chloride (HTCA) through an ion exchange reaction. In this way, Na⁺ interlayer cations of the clay is exchanged with onium cation of the surfactant that turns the hydrophilic clays (MMT) to organophilic (OMMT) characteristics. Thermal analysis results revealed that the glass transition temperature (T_g) and the dynamic mechanical properties including the storage and loss modulus of the neat epoxy resin increases by the incorporation of clay particles. It was also found that flame resistance of the polymer is improved by the addition of the clay particles. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Investigation of corrosion protection performance of epoxy coatings modified by polyaniline/clay nanocomposites on steel surfaces

In this study, polyaniline (PANI) and polyaniline/clay nanocomposites were prepared via in situ oxidative polymerization. The morphology of nanocomposites structures was investigated by X-ray diffraction (XRD). The chemical structures of PANI and PANI/clay nanocomposites were examined via Fourier transform infrared (FT-IR) spectroscopy. Polyaniline-based pigments were introduced into epoxy paint and applied on steel substrates. The effect of clay addition and the type of clay cation, including Na⁺ in natural clay (MMT) and alkyl ammonium ions in organo-modified montmorillonite (OMMT), on the anticorrosion performance of epoxy-based coatings was investigated through electrochemical Tafel test, electrochemical impedance spectroscopy and immersion measurements in NaCl solution. The stability of the adhesion of the neat and modified epoxy coatings to the steel surface was also examined. The results indicated that introduction of PANI/OMMT nanocomposite into epoxy paint results in improved anticorrosion properties in comparison with PANI/MMT and neat PANI.     

Mechanical properties of the flexible‐type epoxy/clay nanocomposites prepared by slurry method

The bisphenol‐F type flexible epoxy resin, having a good flexibility, was combined with an organo‐ and slurry‐clay. The clay dispersions in the obtained epoxy/clay systems are significantly different depending on the type of clay. Particularly, the epoxy/slurry‐clay system showed a high clay dispersibility into the epoxy matrix and was transparent in spite of the addition of 10 wt % clay. This result means that the swelling of the clay with formamide is effective for the expansion of the basal spacing of the clay. The slurry‐clay nanocomposite (clay content: 5 wt %) showed a 4 times higher fracture energy than the neat epoxy system in the tensile test, though the organo‐clay system (clay content: 5 wt %) was 1.5 times higher. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation of clay/epoxy nanocomposites by layered-double-hydroxide initiated self-polymerization

An anionic clay, magnesium-aluminum layered double hydroxide (Mg₂Al-NO₃-LDH), was prepared by a co-precipitation method and intercalated with poly(oxypropylene)-amindocarboxylic acid (POP-amido acid). Depending on the POP-intercalating agents with molecular weight at 2000 or 400 g/mol, the intercalated LDHs were analyzed to have d spacing of 6.8 or 2.7 nm and organic incorporation of 80 and 55 wt%, respectively. Two comparative POP/LDH hybrids were allowed to initiate the self-polymerization of the epoxy resin, diglycidyl ether of bisphenol-A (DGEBA). The curing rate was significantly increased by using the hybrids as initiators for epoxy curing, demonstrated by DSC thermal analysis that the exothermic peak shifted from 182 to 152 °C by increasing organoclay addition. The resultant nanocomposites prepared from the anionic LDH initiated epoxy self-polymerization have the improved thermal and physical properties, evidenced by TGA, XRD, TEM, and SEM analyses.     

Polypropylene/clay nanocomposites: Combined effects of clay treatment and compatibilizer polymers on the structure and properties

Combined effects of clay treatment and compatibilizer polymers on the structure and properties of polypropylene/clay nanocomposites were studied. Dynamic mechanical analysis was used to analyze comparatively the dynamic mechanical response of different nanocomposites prepared from polypropylene and montmorillonite‐rich bentonite, and to relate such response with the material microstructure. Two different bentonites were used: a purified Spanish natural bentonite was organophillized by means of 11‐undecyl‐ammonium ion and a commercial bentonite organophillized with dimethyl dehydrogenated tallow ammonium ion. Three different polar copolymers were employed as compatibilizer agents in some of the formulations: maleic anhydride‐grafted polypropylene, maleic anhydride‐grafted poly(styrene‐co‐ethylenebutylene‐co‐styrene), and poly(ethylene terephthalate‐co‐isophthalate) (PET). To ascertain the microstructure characteristics in the nanocomposites, wide angle X‐ray diffraction, transmission electron microscopy, and differential scanning calorimetry techniques were used. The nanocomposites containing both bentonite organophillized with 11‐undecyl‐ammonium ion and PET, and maleated PP as compatibilizer system, were found to have the highest storage modulus and the smallest loss factor values, which was mainly due to the better clay platelets dispersion. The dynamic mechanical response of nanocomposites prepared with bentonite organophillized with dimethyl dehydrogenated tallow ammonium ion and maleated SEBS was strongly affected by the presence of this compatibilizer. The temperature of PP and α, β, and γ relaxations strongly depended on the interactions between the different phases in the nanocomposites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1213–1223, 2006