Understanding the mechanical and interfacial properties of core–shell structured bamboo–plastic composites

Core–shell structured bamboo–plastic composites (BPCs) were directly prepared with a single‐screw/single‐screw coextruder system. The effects of different shell layers, such as high‐density polyethylene (HDPE), bamboo pulp fiber (BPF)/HDPE, and white mud (WM)/HDPE, were studied in the context of the mechanical properties and the characteristics of the interfacial transition zone (ITZ) of BPC. The mechanical properties of the core–shell structured BPC were characterized by flexure, short‐beam shear, and impact tests. The surface morphologies of BPC were analyzed with field emission scanning electron microscopy. The ITZ properties were studied with dynamic mechanical analysis and nano‐indentation testing. The results show that the flexural properties, short‐beam strength, and impact strength decreased profoundly in the presence of BPF or WM. The dynamic mechanical analysis results suggest that the ITZ properties decreased, as indicated by the reductions in the storage modulus, loss modulus, and loss factor; the nano‐indentation results show that on the addition of BPF or WM, a gradient in the hardness and modulus of elasticity appeared across ITZ. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43053.     

Toughening of PA6 nanocomposites by reactive acrylonitrile–butadiene–styrene core–shell rubber particles

The effect of addition of organoclay and the reactive ABS‐g‐MA core‐shell particles on the mechanical properties and morphology of blends of polyamide (PA6) were reported. The reactive rubber particles with core‐shell structure were selected as modifier instead of conventional reactive bulk rubber. The microstructure of the ternary nanocomposites was characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). Impact strength and stress–strain behavior of blends were measured as a function of organoclay content and core/shell ratio of ABS‐g‐MA. The organoclay plates affected the interfacial adhesion between polyamide and the core‐shell particles because of a shielding effect of organclay on the interacting of amine end groups of PA6 with the MA groups of ABS‐g‐MA. The poor dispersion behavior of ternary nanocomposites was observed when the core/shell ratio is 80/20, and with an increase of organoclay content, the core/shell dispersed phase size increased. Blends based on the maleated elastomer with the core/shell ratio 60/40 gave a more beneficial balance of toughness versus stiffness. POLYM. COMPOS., 35:864–871, 2014. © 2013 Society of Plastics Engineers     

Toughening of polyvinylchloride by methyl methacrylate–butadiene–styrene core–shell rubber particles: Influence of rubber particle size

An analysis was made on the effects of rubber particle size on the mechanical properties and deformation mechanisms of transparent polyvinyl chloride (PVC) blends containing core–shell methyl methacrylate–butadiene–styrene (MBS) impact modifiers. The critical interparticle distance was found not to be the criterion for the brittle‐ductile transition in the blends. In tensile tests, the blends with larger (100–280 nm) rubber particles exhibited intense stress‐whitening, while one blend with small (83 nm) rubber particles showed only slight stress‐whitening. These differences were due to an increase in resistance to cavitation with decreasing rubber particle size. Transmission electron microscopy studies on blends with a bimodal distribution of particle sizes showed that in the whitened zone of Izod specimens the larger rubber particles cavitated and expanded on yielding, while the smaller particles remained intact. However, Izod test results showed that small MBS rubber particles can toughen the PVC matrix very effectively, especially at low temperatures and at low rubber concentrations. The deformation mechanisms responsible for these effects were discussed. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Rubber modification of unsaturated polyester resin with core–shell rubber particles: Effect of shell composition

Poly(butyl acrylate)/poly(vinyl acetate‐co‐methyl methacrylate) PBA/P(VAc‐co‐MMA) core–shell rubber particles with various shell compositions, i.e., VAc/MMA weight ratios, were used to toughen unsaturated polyester. The morphology and surface‐free energy of the rubber particles were determined by transmission electron microscopy (TEM) and contact angle measurements, respectively. The effect of shell structure on the dispersion state of rubber particles inside the unsaturated polyester resin was studied by scanning electron microscopy and TEM. Increasing MMA units in the shell changed the particle dispersion state from small agglomerates or globally well‐dispersed particles to large aggregates in the cured‐resin matrix. For the blends that contain 5 wt% rubber, the highest un‐notched impact toughness, stress‐intensity factor (K_IC), and fracture energy (G_IC) were observed for the blend containing PVAc shell particles. The results showed that by increasing the particle level from 5 to 10 wt%, the highest K_IC and G_IC values were obtained for the blend containing rubber particles with VAc/MMA (80/20 wt/wt) copolymer shell. The crack‐tip damage zone in the neat and rubber‐modified unsaturated polyester resins was observed by means of transmission optical microscopy. In addition, using PVAc shell particles exhibited a minimum reduction in the volume shrinkage and tensile properties of the rubber‐modified resin. POLYM. ENG. SCI., 52:1928–1937, 2012. © 2012 Society of Plastics Engineers     

Carbon nanotube core–polymer shell nanofibers

Single‐walled carbon nanotube (SWNT)/poly(methyl methacrylate) and SWNT/polyacrylonitrile composite nanofibers were electrospun with SWNT bundles as the cores and the polymers as the shells. This was a novel approach for processing core (carbon nanotube)–shell (polymer) nanofibers. Raman spectroscopy results show strain‐induced intensity variations in the SWNT radial breathing mode and an upshift in the tangential (G) and overtone of the disorder (G′) bands, suggesting compressive forces on the SWNTs in the electrospun composite fibers. Such fibers may find applications as conducting nanowires and as atomic force microscopy tips. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1992–1995, 2005     

Morphological studies of polypropylene–nanoclay composites

Polypropylene–clay nanocomposites were prepared by a solution technique and a subsequent melt‐mixing process. A titanate coupling agent was used to improve the compatibility of the nanoclay particles with the polypropylene. The dispersion of the nanoclay particles in polypropylene was studied with X‐ray diffraction (XRD) and transmission electron microscopy (TEM). An increased d‐spacing value of the clay particles in the nanocomposites was observed, and it was compared with the values of as‐mined (pristine) and as‐received (organophilic) clay particles. The number of intercalated layers in a single clay crystallite was determined to be 4, and the number was confirmed with XRD data and TEM images. On the basis of the Daumas–Herold model (which is widely used for graphite intercalation compounds), the stage 2 and stage 3 structures of montmorillonite particles in polypropylene were recommended. A study on the stage structure suggested a way of determining the presence of polymer molecules in the clay galleries. The results confirmed the existence of single‐layered platelets with improved dispersion in polypropylene. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 218–226, 2005     

Formation mechanism of silicone rubber particles with core–shell structure by seeded emulsion polymerization

Silicone rubber particles with core–shell structure were prepared by polymerization of vinyl monomers in the presence of crosslinked and linear poly(dimethyl siloxane-methyl vinyl siloxane) latex. The monomers were added with either continuous or swelled-continuous addition mode. The core–shell morphology of silicone rubber/polystyrene [PST] and silicone rubber/poly(methyl methacrylate-divinyl benzene) [P(MMA-DVB)] composite particles were obtained. The effects of monomer addition mode, the compatibilities of the monomers or their homopolymer with silicone rubber, and the reactivity of polysiloxane with vinyl monomers on the formation of the core–shell structure were discussed. © 1996 John Wiley & Sons, Inc.     

Effect of acrylic core–shell rubber particles on the particulate flow and toughening of PVC

Different types of acrylic core–shell rubber particles with a poly(butyl acrylate) (PBA) core and a grafted poly(methyl methacrylate) (PMMA) shell were synthesized. The average size of acrylic core–shell latex particles ranged from 100 to 170 nm in diameter, having the core gel content in the range of 35–80%. The melt blending behavior of the poly(vinyl chloride) (PVC) and the acrylic core–shell rubber materials having different average particle sizes and gel contents was investigated in a batch mixing process. Although the torque curves showed that the particulate flow of the PVC in the blends was dominant, some differences were observed when the size and gel content of the particles varied. This behavior can be attributed to differences in the plasticizing effect and dispersion state of various types of core–shell rubber particles, which can vary the gelatin process of the PVC in the mixing tool. On the other hand, the highest toughening efficiency was obtained using core–shell rubber particles with the smallest particle size (i.e., 100 nm). The results showed that increasing the gel content of the core–shell impact modifiers with the same particle size improved the particle dispersion state in the PVC matrix. The toughening efficiency decreased for the blends containing 100 and 170 nm rubber particles as the gel content increased. Nevertheless, unexpected behavior was observed for the blends containing 140 nm rubber particles. It was found that a high level of toughness could be achieved if the acrylic core–shell rubber particles as small as 100 nm had a lower gel content. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and properties of core–shell alginate–carboxymethylchitosan hydrogels

BACKGROUND: Hydrogels of alginate (ALG) with partially carboxymethylated chitosan (CMCHI) have been produced for drug delivery, based on the interactions between the negative groups and an ionic crosslinker. In the present work, CMCHI was used to evaluate the influence of amino groups that are positively charged at pH = 4 and 6 on the ALG–CMCHI core–shell hydrogel preparation. An ANOVA statistics tool was used to evaluate the effect of composition, pH and chitosan chemical nature on the morphology and swelling properties of the hydrogels in simulated gastric fluid (SGF) and simulated intestinal fluid (SIF). RESULTS: The ALG–CMCHI core–shell hydrogels presented smaller (ca 2.3 µm) and more homogeneous microparticles than those with unmodified chitosan (ca 5.5 µm). The ALG–CMCHI hydrogels showed higher thermal stability and lower degree of swelling in SGF (314%) compared to those with chitosan (708%), since in the former hydrogels the protective layers that surround the particles are negatively charged. CONCLUSION: CMCHI can replace chitosan in the production of core–shell hydrogels with improved properties since the negative charge surrounding the ALG–CMCHI particles favours a lower degree of swelling. The results point out a possible prevention of burst release in SGF, sustaining the swelling ability of the ALG–CMCHI core–shell hydrogels in SIF, promising appropriate drug release. Copyright © 2009 Society of Chemical Industry     

One-stage method of preparing core–shell particles

A one-stage method of preparing code–shell particles was developed for the system containing silicone oils and glycidle methacrylate (GMA). Although the formation of core–shell particles for the systems containing silicone oils and methyl methacrylate (MMA) or styrene (ST) is possible in view of thermodynamics, the core–shell particles were not obtained. Factors such as better compatibility of silicone oils with vinyl monomers, higher swelling degree of silicone rubber in the vinyl monomers, and larger addition rate of thevinyl monomers with Si—H during the crosslinking of silicone oil containing vinyl group and Si—H (SVB and SHB) do not favor the formation of core–shell particles. X-ray photoelectron spectrometer (ESCA) was used in determining the formation of core–shell particles. The mechanism of the formation of core–shell particles is discussed. © 1995 John Wiley & Sons, Inc.     

A novel method for preparing composites of PDMS/PS core–shell emulsion and polystyrene

A novel and simple method for preparing composites of PDMS/PS core–shell emulsion and polystyrene was reported. This method was based on emulsion and suspension in situ polymerization. The relationship between the process of core–shell emulsion breaking and electrolyte concentration was studied by spectrophotometry. The results of transmission electron microscopy showed that polydimethylsiloxane soft particles were dispersed uniformly in the composites. Diameters of the composite beads ranged from 0.5 to 4.0 mm, which could be controlled by adjusting the amount of hydroxyapatite. At last, the properties of the latex film including water absorption ratio, contact angle, pendulum hardness and transparency were tested. The results showed that the content of emulsion obvious affected the properties. During the process of emulsion and suspension in situ polymerization, the contact angle of the latex films ascended to 106.06° and the transmission ratio at 500 nm decreased to 0.3 with the increasing of core–shell emulsion. Whereas, the absorption and pendulum hardness fell to 0.37% and 322 S, respectively. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Toughening polycarbonate with core–shell structured latex particles

The toughness as a function of temperature of polycarbonate modified by blending with core-shell structured latex particles was evalated. Comparisons were made among a commercial core-shell latex (MBS), other core-shell (CS) latexes that incorporated a single component rubbery core, and a new class of interpenetrating polymer network (IPN) core-shell latexes with two elastomers in the core. Notched tensile tests differentiated among the blends in terms of their toughness. The most effective modifier at low temperatures was the commercial MBS latex. The CS latexes produced blends that were only slightly less tough than the MBS blends despite better dispersion of MBS and better adhesion to the matrix. The IPN blends were the least tough at low temperatures; however, at 25°C, a blend with IPN had the highest impact strength. Differences between CS and MBS blends were attributed to differences in the percent of butadiene-containing rubber and the chemical nature of the shell. A comparison among the CS latexes showed that increasing the acrylonitrile content of the shell increased the toughness, and increasing the rubber content or the gel fraction of the core increased the toughness. © 1996 Wiley & Sons, Inc.     

Grafting mechanism in SBR–St–MMA core–shell emulsion copolymerization

The graft copolymerization of styrene and methyl methacrylate on SBR latex particles in the core–shell emulsion process was conducted in a 600 mL glass stirred vessel with the BPO? Fe²⁺ redox initiator. The effects of the principal factors such as the polymerization temperature, monomer-to-polymer ratio, the frequency of monomer addition and conversion on the grafting degree, and the grafting efficiency were studied. The surface-controlled process model was proposed to describe the grafting mechanism. © 1994 John Wiley & Sons, Inc.     

Toughening and reinforcing polypropylene with core–shell structured fillers

An elastomer/rigid particle filler with core–shell structure was prepared by twin‐screw extruder according to an encapulation model. It was used to toughen and reinforce polypropylene (PP). An original idea of a one‐step processing method was adopted in creating PP/polyoctene–ethylene/talc ternary composites. The rheological behavior of PP was changed and the mechanical properties were improved. SEM observation showed that the core–shell structured filler dispersed better in copolypropylene than in homopolypropylene. Two reasons were proposed and proved by the rheology test and SEM observation. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2397–2403, 1999     

Electrospinning pure protein solutions in core–shell fibers

Electrospinning of protein‐loaded fibers faces many challenges, e.g. burst release owing to segregation of the protein on the fiber surface, loss of activity due to electrospinning conditions, limitation of loading capacity etc. Core–shell electrospinning provides an effective way to electrospin fibers wherein the core can be loaded with bioactive molecules in friendly conditions of a compatible polymer solution, thereby protecting the molecules from the electrostatic field and organic solvent of shell solutions. The shell polymer, after the electrospinning, acts as a barrier to control the release of the loaded molecules. However, the limitation of loading capacity still remains due the prerequisite of using an additional polymer as additive to achieve the minimum viscosity of the core solution required for viscous drag by the shell solution being drawn by the electrostatic force. The work reported here aims to alleviate the need of a polymer additive by using aqueous protein solutions of very high concentration. High concentrations of protein solutions were successfully electrospun as the core of the protein–poly(lactide‐co‐glycolic acid) core–shell fibers. A partitioning effect was seen in the controlled release of hydrophilic proteins as they were retained in the aqueous core for longer times. Using lysozyme as a model protein, it was shown that the activity is significantly retained after electrospinning, compared with electrospinning in monolithic fibers. Moreover, the lysozyme activity was also comparable with the lysozyme released from core–shell fibers spun using poly(vinyl acetate) as additive in the core. Copyright © 2012 Society of Chemical Industry     

Expansion of core–shell PS/PMMA particles

Structured micrometric polystyrene/poly(methyl methacrylate) particles were obtained by suspension polymerization and their expansion behavior was investigated using n‐pentane as blowing agent. The expanded particles presented two distinct microstructures with an outer region (PMMA‐rich shell) composed by cells of about 10 µm while the center of the particle (PS‐rich core) had much larger cells (50–100 μm). The core–shell particles did not expand at 100°C meaning that the PMMA shell hindered the expansion of the particles. Maximum expansion was dependent on the PMMA concentration and also on the heating temperature and the increase in the PMMA molar mass led to a delay in the onset of the process. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4521–4527, 2013     

Study of the preparation of silicone rubber particles with core–shell structure by seeded emulsion polymerization

Silicone rubber particles with core–shell structure were prepared by polymerization of vinyl monomers in the presence of linear or cross-linked poly(dimethyl siloxane–methyl vinyl siloxane) latexes. The monomers were added in either continuous or swelled-continuous modes. Core–shell particles with poly(butyl methacrylate), or poly(methyl methacrylate), as the shell were obtained by using either addition mode. The core–shell structure was not observed for polysiloxane–polystyrene particles. The influence of monomer addition mode, the compatibilities of the monomers and their homopolymers with silicone rubber, and the reactivity ratios of the vinyl monomers with the vinyl group of linear polysiloxane particles, on the formation of the core-shell structure is discussed.     

Self‐healing and interfacially toughened carbon fibre‐epoxy composites based on electrospun core–shell nanofibres

Dual components of a self‐healing epoxy system comprising a low viscosity epoxy resin, along with its amine based curing agent, were separately encapsulated in a polyacrylonitrile shell via coaxial electrospinning. These nanofiber layers were then incorporated between sheets of carbon fiber fabric during the wet layup process followed by vacuum‐assisted resin transfer molding to fabricate self‐healing carbon fiber composites. Mechanical analysis of the nanofiber toughened composites demonstrated an 11% improvement in tensile strength, 19% increase in short beam shear strength, 14% greater flexural strength, and a 4% gain in impact energy absorption compared to the control composite without nanofibers. Three point bending tests affirmed the spontaneous, room temperature healing characteristics of the nanofiber containing composites, with a 96% recovery in flexural strength observed 24 h after the initial bending fracture, and a 102% recovery recorded 24 h after the successive bending fracture. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44956.     

A continuous tubular reactor for core–shell latex particles

High solids content poly(butyl acrylate)/poly(methyl methacrylate) core–shell latex particles were produced using miniemulsion polymerisation in a continuous linear tubular reactor. The resulting products were and shown to be comparable to a batch process. Final solids contents of 41 and 48 wt.% were shown to be possible in a simple tubular reactor. Differential scanning calorimeter analysis indicated that core–shell particles were formed under these conditions. © 2011 Canadian Society for Chemical Engineering     

Preparation and characterization of core–shell polystyrene–polydimethylsiloxane particles by seeded polymerization

Nanometer scale particles of seed latex were successfully prepared by polymerization induced by gamma rays. By modification of the coupling agent 3‐methacryloxylpropyltrimethoxylsilane (MPS) at the surface of polystyrene (PSt) particles, polydimethylsiloxane (PDMS) was introduced outside the PSt particles and composite latex particles with a core–shell (PSt–PDMS) structure were successfully prepared. Because of the chemical bond linkage between the core and the shell, such a structure is stable. Direct evidence of the core–shell structure was observed by transmission electron microscopy (TEM). In addition the chemical bond linkage was confirmed by Fourier‐transfer infrared (FT‐IR) spectroscopy. An indirect proof of the core–shell structure was given by water absorption ratio determination of the different samples. Copyright © 2004 Society of Chemical Industry