Structure and properties of thermotropic liquid crystal polymer and poly(ethylene 2,6‐naphthalate) blend fibers

BACKGROUND: The melt blending of thermotropic liquid crystal polymers (TLCPs) using conventional thermoplastics has attracted much attention due to the improved strength and tensile modulus of the resulting polymer composites. Moreover, because of their low melt viscosity, the addition of small amounts of TLCPs can reduce the melt viscosity of polymer blends, thereby enhancing the processability. RESULTS: In this study, TLCP/poly(ethylene 2,6‐naphthalate) (PEN) blend fibers were prepared by melt blending and melt spinning to improve fiber performance and processability. The relation between the structure and the mechanical properties of TLCP/PEN blend fibers and the effect of annealing on these properties were also investigated. The mechanical properties of the blend fibers were improved by increasing the spinning speed and by adding TLCP. These properties of the blend fibers were also improved by annealing. The tensile strength of TLCP5/PEN spun at a spinning speed of 2.0 km h^?1 and annealed at 235 °C for 2 h was about three times higher than that of TLCP5/PEN spun at a spinning speed of 0.5 km h^?1. The double melting behavior observed in the annealed fibers depended on the annealing temperature and time. CONCLUSION: The improvement of the mechanical properties of the blend fibers with spinning speed, by adding TLCP and by annealing was attributed to an increase in crystallite size, an increase in the degree of crystallinity and an improvement in crystal perfection. The double melting behavior was influenced by the distribution in lamella thickness that occurred because of a melt‐reorganization process during differential scanning calorimetry scans. Copyright © 2007 Society of Chemical Industry     

Structure and property relationship of thermotropic liquid crystal polymer and polyester composite fibers

Poly(ethylene 2,6‐naphthalate) (PEN) and poly(ethylene terephthalate) (PET) composite fibers reinforced with a thermotropic liquid crystal polymer (TLCP) were prepared by the melt blending and spinning process to achieve high performance fibers with improved processability. Polymer composite fibers consisting of cheap polyester and small quantity of expensive TLCP are of interest from an economic point of view and from an industrial perspective. The increase in the birefringence and density of the TLCP/PEN/PET composite fibers with the spinning speed was attributable to the enhancement of the molecular orientation and effective packing between chains in the TLCP/PEN/PET composite fibers. Annealing process resulted in the formation of more ordered and perfect crystalline structure and higher crystallinity, improving the mechanical properties of the TLCP/PEN/PET composite fibers. The increase in the crystallite size and the degree of chain extension with increasing spinning speed resulted in the gradual increment of the long period for the TLCP/PEN/PET composite fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006.     

Effects of convergent flow on in situ fibrillation of TLCP in PEN

A polymer melt entering a capillary die from a cylinder undergoes a convergent flow in which there is a complex combination of extensional and shear flows. The convergent flow plays an important role in controlling the in situ fibrillation of thermotropic liquid crystalline polymer (TLCP) in a thermoplastic matrix melt. This study examines effects of the convergent flow on development of TLCP fibrils in a TLCP/poly(ethylene naphthalate) (PEN) blend. A capillary rheometer was used and the extent of the convergent flow was varied by changing capillary dimension and shear rate. With a given capillary die, the TLCP fibrillation was found to increase with increasing shear rate because of the increased deformation of TLCP droplets. The establishment of a fully developed shear velocity profile by using a relatively long die is considered to be necessary to retain the TLCP fibrils initiated in the convergent flow region. At a given high shear rate, TLCP fibrillation improves with increasing capillary diameter (≤2 mm) because of the increased difference in velocity between the capillary and the cylinder. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1505–1513, 2004     

In situ modulus enhancement of polypropylene monofilament through blending with a liquid‐crystalline copolyester

An immiscible blend of poly(propylene) (PP) with a thermotropic liquid‐crystalline polymer (TLCP, trade name Rodrun LC5000), a copolyester of 80/20 mol ratio of p‐hydroxy benzoic acid and polyethylene terephthalate was prepared in a twin‐screw extruder. The blend extrudate was fabricated as monofilament by using a single‐screw extruder equipped with a fiber line. The as‐spun filament was drawn at 120°C to enhance molecular orientation. Morphology, thermal, tensile, and dynamic mechanical properties of both as‐spun and drawn monofilaments were investigated. Almost continuously long TLCP fibers dispersed in PP matrix were obtained in the composite as‐spun monofilaments. The maximum modulus was found in 15 wt % TLCP/PP composite as‐spun filament, an increase of about 2.4 times that of the as‐spun neat PP. For the drawn filaments, the 10 wt % TLCP/PP composite showed a maximum modulus, an increase of about 1.5 times that of the drawn neat PP. The increase in the moduli was attributed not only to the reinforcement by TLCP fibrils with very high aspect ratio but also to the increases in PP crystallinity and molecular orientation through the drawing process. A remarkable improvement in the dynamic mechanical properties of the composite monofilaments was observed, especially in the high‐temperature region. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90:1337–1346, 2003     

Noticeable viscosity reduction of polycarbonate melts caused jointly by nano‐silica filling and TLCP fibrillation

Nano‐SiO₂ was introduced into in‐situ composites of polycarbonate (PC) and a thermotropic liquid crystalline polymer (TLCP) using a twin‐screw extruder. The rheology of these composites was characterized with capillary rheometry, and the morphology of the dispersed TLCP observed with scanning electron microscopy. The rheological data revealed that the viscosity decrease of PC melts by only the addition up to 20 wt% TLCP remained smaller than 30%, while it became ～48% upon further addition of only about 1 wt% nano‐SiO₂ and larger than 60% upon ～9 wt% nano‐SiO₂ filling, in contrast to a 50% viscosity increase of PC melts with increase in nanosilica loading up to ～9 wt%. These silica‐filled composites exhibited markedly low viscosity, especially at relatively high shear rates. The morphology of TLCP extracted from unfilled and silica‐filled composites indicated that the largest viscosity reduction was correlated well with the fibrillation of TLCP droplets enhanced by nano‐SiO₂. The TLCP/SiO₂/PC composites exhibited rheological hybrid effect with fillers at nanometer scale. POLYM. ENG. SCI., 47:757–764, 2007. © 2007 Society of Plastics Engineers     

PPS/TLCP共混体系结构与流变研究

采用热致液晶聚合物（TLCP）与聚苯硫醚（PPS）熔融共混的方式制备了PPS／TLCP复合材料,研究了PPS／TLCP共混体系的形貌、流变性能以及加工参数对微纤形成的影响。结果表明：TLCP可明显改善体系的加工特性,并能原位生成微纤化复合材料,TLCP对体系黏度有较大影响,在低剪切速率区黏度下降幅度较大,在高剪切速率区,黏度降低幅度小。PPS／TLCP复合材料存在皮芯结构,工艺参数对TLCP微纤的形成起着重要作用,通过提高注塑速度,对TLCP微纤的形成特别有利。     

Rheological and physical properties of in situ composite based on liquid crystalline polymer and poly(ethylene 2,6‐naphthalate) blends

The in situ composites based on poly(ethylene 2,6‐naphthalate) (PEN) and liquid crystalline polymer (LCP) were investigated in terms of thermal, rheological, and mechanical properties, and morphology. Inclusion of LCP enhanced the crystallization rate and tensile modulus of the PEN matrix, although it decreased the tensile strength in the PEN‐rich phase. The orientation effect of this blend system was composition and spin draw ratio dependent, which was examined by Instron tensile test. Further, the addition of dibutyltindilaurate (DBTDL) as a reaction catalyst was found to increase the viscosity of the blends, enhance its adhesion between the dispersed LCP phases and matrix, and led to an increase of mechanical properties of two immiscible blends. Hence DBTDL is helpful in producing a reactive compatibilizer by reactive extrusion at the interface of this LCP reinforced polyester blend system. The optimum catalyst amount turned out to be about 500 ppm, when the reaction proceeded in the 75/25 PEN/LCP blend system. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2448–2456, 1999     

Barrier properties of a thermotropic liquid‐crystalline polymer

A developmental thermotropic liquid‐crystalline polymer (TLCP) made by Eastman (trade name LN001) was used for barrier property studies. This material is a highly aromatic TLCP with a T_m of 332°C. A permeability study was carried out to determine the chemical resistance of the TLCP. The permeability of methanol and toluene through a membrane of the TLCP was studied using a two‐part cell and a gas chromatograph to monitor the flux. The membranes of the TLCP and LDPE (as control) were made by compression molding. Both solvents had higher permeability through LDPE than TLCP and that of toluene was higher than that of methanol. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2457–2463, 2003     

Thermal degradation behaviour of multi‐walled carbon nanotube‐reinforced poly(L‐lactide) nanocomposites

BACKGROUND: Polymer/multi‐walled carbon nanotube (MWCNT) composites are one of the most promising alternatives to conventional polymer composites filled with micrometre‐sized fillers. This approach can also be applied for the improvement of mechanical properties and thermal stability of biodegradable aliphatic polyesters, such as poly(L ‐lactide) (PLLA), which have been receiving increasing attention due to environmental concerns. Thermal degradation behaviour provides useful information for the determination of the optimum processing conditions and for identification of potential applications of final products. RESULTS: The PLLA/MWCNT composites investigated showed a higher thermal degradation peak temperature and onset temperature of degradation along with a higher amount of residue at the completion of degradation than neat PLLA. Moreover, PLLA/MWCNT composites with a greater MWCNT content showed higher activation energy of thermal degradation than those with a lower MWCNT loading, which confirmed the positive effect of MWCNT incorporation on the enhancement of PLLA thermal stability. CONCLUSION: This study explored the thermal degradation behaviour of PLLA/MWCNT composites by observing the weight loss, molecular weight and mechanical properties during non‐isothermal and isothermal degradation. The incorporation of MWCNTs into the PLLA matrix enhanced considerably the mechanical properties and thermal stability. Copyright © 2009 Society of Chemical Industry     

Effect of nano‐silica filler on the rheological and morphological properties of polypropylene/liquid‐crystalline polymer blends

A fumed hydrophilic nano‐silica‐filled polypropylene (PP) composite was blended with a liquid‐crystalline polymer (LCP; Rodrun LC5000). The preblended polymer blend was extruded through a capillary die; this was followed by a series of rheological and morphological characterizations. The viscosity of the PP matrix increased with the addition of the hydrophilic nano‐silica. At shear rates between 50 and 200 s^?1, the composite displays marked shear‐thinning characteristics. However, the incorporation of LC5000 in the PP composite eliminated the shear‐thinning characteristic, which suggests that LC5000 destroyed the agglomerated nano‐silica network in the PP matrix. Although the viscosity ratio of LCP/PP was reduced after the addition of nano‐silica fillers, the LCP phases existed as droplets and ellipsoids. The nano‐silicas were concentrated in the LC5000 phase, which hindered the formation of LCP fibers when processed at high shear deformation. We carried out surface modification of the hydrophilic nano‐silica to investigate the effect of modified nano‐silica (M‐silica) on the morphology of the PP/LC5000 blend system. Ethanol was successfully grafted onto the nano‐silica surface with a controlled grafting ratio. The viscosity was reduced for PP filled with ethanol‐M‐silica when compared to the system filled with untreated hydrophilic nano‐silica. The LC5000 in the (PP/M‐silica)/LC5000 blend existed mainly in the form of fibrils. At high shear rates (e.g., 3000 s^?1), the LC5000 fibril network was formed at the skin region of the extrudates. The exclusion of nano‐silica in the LC5000 phase and the increased viscosity of the matrix were responsible for the morphological changes of the LCP phase. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1484–1492, 2003     

Injection molding of poly(ethylene terephthalate) reinforced with pregenerated thermotropic liquid crystalline polymer microfibrils

This work was concerned with the injection molding of poly(ethylene terephthalate) (PET) reinforced with pregenerated thermotropic liquid crystalline polymer (TLCP) fibrils, where the TLCP had a higher melt processing temperature than PET. These composites, referred to as pregenerated microcomposites, were produced using a two step processing scheme. First, a novel dual extrusion process was used to spin strands of PET reinforced with nearly continuous TLCP fibrils. Second, these strands were subsequently chopped into pellets and injection molded below the melt processing temperature of the TLCP but above that of PET. This allowed the high modulus TLCP fibrils generated in the spinning step to be retained in the injection molded samples. TLCP concentration and strand draw ratio were varied in the composite strands to determine how they affected mechanical properties. It was shown that the best properties were obtained using strands containing 50 weight percent TLCP with draw ratios greater than 50, which were diluted to the desired loading level with a low viscosity injection molding grade of PET. Specifically, these composites had tensile moduli as high as 5.7 GPa when reinforced with 30 weight percent HX1000. Also, it was determined that pregenerated microcomposites had smoother surfaces than glass-filled PET.     

Self‐reinforcing elastomer composites based on polyolefinic thermoplastic elastomer and thermotropic liquid crystalline polymer

In situ reinforcing elastomer composites based on Santoprene thermoplastic elastomer, a polymerized polyolefin compound of ethylene–propylene–diene monomer/polypropylene, and a thermotropic liquid crystalline polymer (TLCP), Rodrun LC3000, were prepared using a single‐screw extruder. The rheological behavior, morphology, mechanical, and thermal properties of the blends containing various LC3000 contents were investigated. All neat components and their blends exhibited shear thinning behavior. With increasing TLCP content, processability became easier because of the decrease in melt viscosity of the blends. Despite the viscosity ratio of dispersed phase to the matrix phase for the blend system is lower than 0.14, most of TLCP domains in the blends containing 5–10 wt % LC3000 appeared as droplets. At 20 wt % LC3000 or more, the domain size of TLCP became larger because of the coalescence of liquid TLCP threads that occurred during extrusion. The addition of LC3000 into the elastomer matrix enhanced the initial tensile modulus considerably whereas the extensibility of the blends remarkably decreased with addition of high TLCP level (>.20 wt %). The incorporation of LC3000 into Santoprene slightly improved the thermal resistance both in nitrogen and in air. Dynamic mechanical analysis results clearly showed an enhancement in dynamic moduli for the blends with 20–30 wt % LC3000. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of a compatibilizer on the structural development of a thermotropic liquid crystalline polymer/polystyrene blend

A fine fibril structure of a thermotropic liquid crystalline polymer (TLCP, a poly(ester amide)) can be developed in a shear flow field of a thermoplastic matrix (polystyrene, PS). Addition of a third component, a poly(styrene‐co‐maleic anhydride) (SMA), that interacts with the thermotropic liquid crystalline polymer facilitates the structural development of the TLCP phase by acting at the interface. Moreover, it brings about good adhesion at the interface and enables the dispersed liquid crystalline polymer phase to be deformed in shear flow without strong elongation even though the viscosity of the matrix is much lower than that of the liquid crystalline polymer. The mechanical properties were substantially improved because of both the good adhesion at the interface and fibril generation, which were ascribed to the SMA interaction. These results have important implications in that they provide a means to produce strong and tough in‐situ composites when the viscosity of the matrix polymer is lower than that of the dispersed liquid crystalline polymer which is immiscible with the matrix polymer. Morphological observations determined the significance of the third component (SMA) in immiscible polymer blends, and an optimum amount of SMA exists for best mechanical performance.     

Effect of dialcohols on properties of poly(ethylene 2,6‐naphthalate) copolymers

Properties of poly(ethylene 2,6‐naphthalate) (PEN) and its copolymers containing diethylene glycol (DEG), propanediol (PD), butanediol (BD), and bisphenol A ethoxylate (BSA) were investigated. The copolymer composition was determined by ¹H‐NMR spectroscopy. It has a higher value than the feed composition due to the high volatility of ethylene glycol (EG). The melting temperature of the copolymers was gradually depressed with the increase of dialcohol in the composition. The complex viscosity of the copolymers did not depend on the molecular weight, but on the chemical structure. The complex viscosity of the copolymers containing 3 mol % of DEG, BD, and 5 mol % of BD was lower than that of PEN, and the mechanical properties were similar with the value of PEN. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2900–2905, 1999     

Thermotropic liquid‐crystalline copolyester (Rodrun LC3000)/thermoplastic elastomer (SEBS) in situ composites: II. Mechanical properties and morphology of monofilaments in comparison with extruded strands

Monofilaments of in situ composites were prepared from an immiscible blend of a thermotropic liquid‐crystalline polymer (TLCP), Rodrun LC3000, and a thermoplastic elastomer, styrene–(ethylene butylene)–styrene (SEBS), by a melt spinning process. Mechanical properties and the morphology of the composite monofilaments were investigated and compared with those of the extruded strands previously reported. The stresses at all tensile strains of the composite monofilaments were much higher than those of the extruded strands. The tensile strengths of both extruded strands and monofilaments were comparable, but the elongation at break of monofilaments dropped considerably. The tension sets of composite monofilaments were slightly higher than those of extruded strands. All composite monofilaments with TLCP content of ≤15 wt % exhibited good elastic recovery under the applied strain up to 200%. The dynamic mechanical storage modulus at 25°C of 10 wt % TLCP composite monofilament increased fourfold compared with that of the composite extruded strand and fivefold compared with that of the neat SEBS monofilament. The dramatic enhancement in the mechanical properties of in situ composite monofilaments is due to the formation of finer and longer TLCP fibrils (length‐to‐width ratio > 100) than those formed in the extruded strands. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 518–524, 2003     

Morphology evolution of a thermotropic liquid‐crystalline polymer in a polyamide 6,6 matrix regulated by graphene

A two‐step process, thermotropic liquid‐crystalline polymer (TLCP) premixing with reduced graphene oxide (RGO) followed by blending with polyamide 6,6 (PA66), was used to prepare ternary TLCP/RGO/PA66 blends. The rheological behaviors, morphology, and mechanical properties of the blends were investigated. The results show that RGO migrated from the TLCP phase to the interface between the TLCP and PA66 phase during melt blending; this was due to a similar affinity of the RGO nanosheets to both component polymers. The dimensions of the dispersive TLCP domains were markedly reduced with the mounting RGO content; this revealed a good compatibilization effect of RGO on the immiscible polymers. The hierarchical structures of the TLCP fibrils were found in both the unfilled TLCP/PA66 blends and TLCP/RGO/PA66 blends. This supposedly resulted from the extensional and torsional action of unstable capillary flow. With the addition of RGO, the viscosities of the blends decreased further, and the fibrillation of TLCP and the mechanical performance of TLCP composites were both enhanced. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43735.     

Studies on the phase structure,mechanical, rheological properties,and nonisothermal crystallization kinetics of the PEN/SCF composites

Short carbon fiber reinforced poly(ethylene 2,6‐naphthalate) composites (PEN/SCF) were prepared by twin‐screw extruder. The structure, mechanical, rheological properties, and nonisothermal crystallization kinetics of the composites were investigated by scanning electron microscope, universal tester, and differential scanning calorimetry. The results suggest that there is better interaction between SCF and PEN matrix, which leads to an increase in the tensile strength, Young's modulus, and impact strength of the composites with proper contents of SCF. Rheological behavior of the PEN/SCF composites melt is complicated, combining a dilate fluid at lower shear rate and a pseudoplastic fluid at higher shear rate. Moreover, the flow activation energy of the composites suggests that the melt with more SCF has higher sensitivity to the processing temperature. In conclusion, the composite with 5–10 wt % content of SCF has better properties. The Avrami equation modified by Jeziorny and Ozawa theory was used, respectively, to fit the primary stage of nonisothermal crystallization of various composites. The Avrami exponents n are evaluated to be 2.6–3.1 for the neat PEN and 3.4–4.8 for PEN/SCF composites, and the SCF served as nucleation agent accelerates the crystallization rate of the composites, and more the content of SCF faster the crystallization rate. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Novel CO2 laser drawing of thermotropic liquid crystal polymer and poly(ethylene 2,6‐naphthalate) blend fibers

Thermotropic liquid crystal polymer (TLCP)/poly(ethylene 2,6‐naphthalate) (PEN) were prepared by a melt blending, and were melt spun by a spin‐draw process. In this study, we suggest novel drawing technology using the CO₂ laser that can directly and uniformly heat up fiber inside to prevent the formation of ununiform structures in conventional heat drawing process. The properties of the heat/laser drawn TLCP/PEN blend fibers were superior to those of any other handled fibers, and were rather more excellent than those of TLCP/PEN blend fibers annealed at 135°C for 10 min. It was confirmed that the CO₂ laser drawing made it possible to achieve the optimal drawing effect by draw ratio. The combined heating and CO₂ laser‐drawing method has a great potential for industrial applications as a novel fiber‐drawing process, and it can also be applied continuously to conventional spin‐draw system. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 205–211, 2007     

Experimental results for the rheological and rheo‐optical behavior of poly(ethylene terephthalate)/liquid‐crystalline polymer blends

The use of thermoplastic/liquid‐crystalline polymer (LCP) blends is recognized as a good strategy for reducing viscosity and improving mechanical properties relative to pure thermoplastics. This improvement, however, is only noticeable if the LCP fibrillates, in situ, during processing and the fibrils are kept in the solid state. In this article, we report a morphological, rheological, and rheo‐optics study performed with two blends of poly(ethylene terephthalate) with a LCP, Rodrun LC3000 (10 and 25 wt % LCP content), and we show that the obtained droplet‐shape relaxation time (the time the deformed droplet took to regain its spherical form after the cessation of flow) allowed for the explanation of the morphological observations. In fact, the droplet‐shape relaxation time was higher for the blend with higher LCP content, for the higher experimentally accessible shear rates, and still increased at the highest shear rate, which explained the fibrils of the LCP dispersed phase observed in this blend, whereas for the lower LCP content blend, the droplet‐shape relaxation time reached a low‐value plateau for higher shear rates, which explained the absence of fibrillation in this blend. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Rheological analysis of vapor‐grown carbon nanofiber‐reinforced polyethylene composites

The melt rheological analysis of high‐density polyethylene reinforced with vapor‐grown carbon nanofibers (VGCNFs) was performed on an oscillatory rheometer. The influence of frequency, temperature, and nanofiber concentration (up to 30 wt %) on the rheological properties of composites was investigated. Specifically, the viscosity increase is accompanied by an increase in the elastic melt properties, represented by the storage modulus G′, which is much higher than the increase in the loss modulus G″. The composites and pure PE exhibit a typical shear thinning behavior as complex viscosity decreases rapidly with the increase of shearing frequency. The shear thinning behavior is much more pronounced for the composites with high fiber concentration. The rheological threshold value for this system was found to be around 10 wt % of VGCNF. The damping factor was reduced significantly by the inclusion of nanofibers into the matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 155–162, 2004