Effect of montmorillonoite modification and maleic anhydride‐grafted polypropylene on the microstructure and mechanical properties of polypropylene/montmorillonoite nanocomposites

Two types of modified montmorillonite (MMT) were achieved using octadecylamine as the modifying agent by the methods of dry process and wet route. Polypropylene (PP)/MMT nanocomposites were prepared using the melt mixing technique and employing maleic anhydride‐grafted polypropylene (PP‐MA) as the compatibilizer. The modification of montmorillonite was characterized by fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), and scanning electron microscope (SEM). The effect of MMT modification and PP‐MA on the microstructure and properties of PP/MMT nanocomposites was investigated by SEM, differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and polarizing microscopy. The results show that organic montmorillonite modified by wet process (WOMMT) has a large d‐spacing increment; whereas montmorillonite modified by dry process (DOMMT) shows little d‐spacing increment. Furthermore, the mechanical properties of composites incorporating WOMMT are better than that containing DOMMT. As a third component, the addition of PP‐MA benefits the formation of exfoliated structure and the dispersion of MMT in PP matrix, and hence, enhances the physical properties of the nanocomposite. With the presence of PP‐MA, the highly dispersed MMT increases the number of spherulite crystals, enhances the melting enthalpy, improves the thermal stability, and induces the desired tiny crazes more effectively. MMT increases the storage modulus (E′) and glass‐transition temperature (T_g) of PP because of the stiffness of MMT layers, but PP‐MA decreases them owing to its high melt flow index, both of which were in favor of improving the physical properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3952–3960, 2013     

Synthesis and properties of poly(methyl methacrylate)/clay nanocomposites using natural montmorillonite and synthetic Fe‐montmorillonite by emulsion polymerization

In this article, Fe‐montmorillonite (Fe‐MMT) was synthesized by hydrothermal method. For the first time, Fe‐MMT was modified by cetyltrimethyl ammonium bromide (CTAB), and poly(methyl methacrylate)(PMMA)/Fe‐MMT nanocomposites were synthesized by emulsion polymerization. Then poly(methyl methacrylate)(PMMA)/natural montmorillonite (Na‐MMT) and PMMA/Fe‐MMT nanocomposites were compared by Fourier transform infrared (FTIR) spectra, X‐ray diffraction (XRD) patterns, transmission electron microscopy (TEM), and thermal gravimetric analysis (TGA). By XRD and TEM, it was found out that the morphology of PMMA/Fe‐MMT nanocomposites was different from that of the PMMA/Fe‐MMT nanocomposites when the content of two types of clay was same in the PMMA matrix. It was possible that the presence of iron may lead to some radical trapping, which enhances intragallery polymerization to be developed to improve layer dispersion in PMMA/Fe‐MMT systems. In TGA curves, the thermal stability and residue at 600°C of PMMA/Fe‐MMT nanocomposites were higher than those of PMMA/Na‐MMT nanocomposites. Those dissimilarities were probably caused by structural Fe ion in the lattice of Fe‐MMT. POLYM. COMPOS., 27:49–54, 2006. © 2005 Society of Plastics Engineers     

Morphology and thermal stabilization mechanism of LLDPE/MMT and LLDPE/LDH nanocomposites

The morphology and thermal stabilization mechanism of polymeric nanocomposites prepared by solution intercalation of linear low density polyethylene (LLDPE) with montmorillonite (MMT), MgAl layered double hydroxide (LDH), and ZnAl LDH have been studied by X-ray diffraction (XRD), transmission electron microscopy (TEM), dynamic Fourier transform infrared (FTIR) spectroscopy, and thermogravimetric analysis (TGA). Both LLDPE/MMT and LLDPE/MgAl LDH nanocomposites exhibit mixed intercalated-exfoliated structures, whereas the LLDPE/ZnAl LDH nanocomposites exhibit completely exfoliated structures because the ZnAl LDH layers can be easily broken during the refluxing process. All nanocomposites show significantly enhanced thermal stability compared with virgin LLDPE due to the increases of the effective activation energy (E_α) during degradation process. However, LDHs nanocomposites show much higher thermal degradation temperatures than MMT nanocomposites with the same filler content because they have much higher E_α than MMT nanocomposites at the early degradation stage. The data of real time FTIR spectroscopy and morphological evolution reveal a catalytic dehydrogenation effect presents in MMT nanocomposites, which may decrease the E_α of degradation and thermal stability of MMT nanocomposites.     

Synthesis and characterization of poly(propylene)/montmorillonite nanocomposites by simultaneous grafting‐intercalation

A novel process for the preparation of poly(propylene)/montmorillonite (PP/MMT) nanocomposites was developed via simultaneous solution grafting‐intercalation in the presence of a reactive ammonium cation that can be grafted onto poly(propylene). Partially introducing this reactive cation into long alkyl ammonium modified MMT interlayers can transfer a conventional microcomposite into intercalated/exfoliated nanocomposites, which was evidenced by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The PP chains were tethered onto the clay surface through the bridge of the reactive ammonium cations, which can be characterized by FTIR. The bridged chemical bonding also results in a good interface adhesion between PP and MMT, as confirmed by SEM investigation. The enhanced thermal properties of PP/MMT nanocomposites were characterized by thermogravimetric analysis. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1018–1023, 2004     

The effect of organic modifier‐12‐aminolauric acid on morphology and thermal properties of polylactide nanocomposites

A novel organically modified montmorillonite (OMMT) based on a bifunctional organic modifier‐12‐aminolauric acid (ALA) was synthesized. Polylactide (PLA) nanocomposites with this new and traditional OMMT were prepared by solution casting method. The effects of the organic modifiers on structure, morphology and thermal properties of PLA nanocomposites have been investigated using Fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). The results indicate that ALA has distinct effects on the dispersion of MMT platelets into the PLA matrix, where partial exfoliated as well as intercalated structures have been obtained, when compared with ordinary modifier, cetyltrimethyl ammonium bromide (CTAB). TGA data verifies that PLA nanocomposites with ALA‐MMT organoclay display enhanced thermal stability. The optimal clay loading of ALA‐MMT occurs at 3%wt, leading to the best compromise between clay dispersion and thermal properties. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Preparation of polypropylene/montmorillonite nanocomposites with an exfoliated structure by a designed route

Nanocomposites of polypropylene (PP) and montmorillonites (MMT) were prepared by solid‐phase grafting reactive organomontmorillonite (ROMT) and polar monomers onto powdered PP and melt‐blending granule PP with the master batches as PP/MMT grafting copolymers (PPMG). The structure and properties of the PP/MMT nanocomposites (PPMN) were investigated by gel permeation chromatography (GPC), Fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD) patterns, transmission electron microscopy (TEM), dynamic mechanical analysis, differential scanning calorimetry, and thermogravimetric analysis. GPC showed that the numerical molecular weight and polydispersity of the graft copolymers of PPMG were approximately 4793 and 2.197, respectively. FTIR confirmed the solid‐phase graft copolymerization. XRD and TEM indicated the formation of the exfoliated, layered silicates (tactoids). The mole ratio of compound alkylammoniums and the exothermic enthalpy from solid‐phase graft copolymerization played key roles in the formation of tactoids. The optimum mole ratio of organophilic alkylammonium to reactive alkylammonium was 3 : 1. The mechanical and thermal properties increased with the contents of PPMG, and a preferable state was achieved at approximately 8 phr PPMG (parts of reagent per 100 parts of PP) because of the plastification of the exfoliated silicates and the graft copolymers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3889–3899, 2006     

Effect of clay modification on the morphological,mechanical, and thermal properties of polyamide 6/polypropylene/montmorillonite nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organophilic montmorillonite (OMMT) were prepared by melt compounding. The sodium montmorillonite (Na‐MMT) was modified using three different types of alkyl ammonium salts, namely dodecylamine, 12‐aminolauric acid, and stearylamine. The effect of clay modification on the morphological and mechanical properties of PA6/PP nanocomposites was investigated using x‐ray diffraction (XRD), transmission electron microscopy (TEM), tensile, flexural, and impact tests. The thermal properties of PA6/PP nanocomposites were characterized using thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and heat distortion temperature (HDT). XRD and TEM results indicated the formation of exfoliated structure for the PA6/PP nanocomposites prepared using stearylamine modified montmorillonite. On the other hand, a mixture of intercalated and exfoliated structures was found for the PA6/PP nanocomposites prepared using 12‐aminolauric acid and dodecylamine modified montmorillonite. Incorporation of OMMT increased the stiffness but decreased the ductility and toughness of PA6/PP blend. The PA6/PP nanocomposite containing stearylamine modified montmorillonite showed the highest tensile, flexural, and thermal properties among all nanocomposites. This could be attributed to better exfoliated structure in the PA6/PP nanocomposite containing stearylamine modified montmorillonite. The storage modulus and HDT of PA6/PP blend were increased significantly with the incorporation of both Na‐MMT and OMMT. The highest value in both storage modulus and HDT was found in the PA6/PP nanocomposite containing stearylamine modified montmorillonite due to its better exfoliated structure. POLYM. COMPOS., 31:1156–1167, 2010. © 2009 Society of Plastics Engineers     

Effect of both silane‐grafted and ion‐exchanged organophilic clay in structural,thermal, and mechanical properties of unsaturated polyester nanocomposites

Unsaturated polyester (UPE) resin including styrene monomer was mixed with organophilic montmorillonite (MMT) clay and its crosslinking polymerization reaction was done in the presence of free‐radical initiator. MMT clay was modified with cetyl trimethly ammonium bromide and trimethoxy vinyl silane. The nanocomposites were characterized by X‐ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), thermogravimetric and dynamic mechanical analyses (TGA and DMA). The exfoliated nanocomposite structure was obtained when the MMT clay was modified in the presence of both modifiers, whereas individual modifications all resulted in intercalated structures. The exfoliated UPE nanocomposite exhibited better thermal and dynamic mechanical properties when compared with pure UPE and other composites, even with 3 wt% clay loading. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Polypropylene/organically modified Sabah montmorillonite nanocomposites: Surface modification and nanocomposites characterization

The aim of the work is to extract, purify, and organically modify montmorillonite (MMT) of Lahad Datu, Sabah bentonite. The octadecylamine treated Sabah MMT (S‐OMMT) (2–8 wt%) was then melt blended with polypropylene (PP) and maleated polypropylene (PPgMAH) (10 wt%) via single screw nanomixer extruder followed by injection molding into test samples to examine the mechanical, thermal, and morphological properties of PP/S‐OMMT nanocomposites. Unmodified Sabah MMT (S‐MMT) and commercial grade MMT (Nanomer 1.30P) filled PP nanocomposites were also characterized for comparison purpose. X‐ray diffraction results showed that the interlayer spacing of S‐MMT increased after organic modification as Fourier transform infra‐red and elemental analysis evidenced the presence of octadecylamine. PP/S‐OMMT nanocomposites showed a better dispersion and strength compared to PP/Nanomer 1.30P nanocomposites due to its smaller MMT platelet size. differential scanning calorimetry and Thermogravimetry analysis revealed that the thermal stability and crystallinity of neat PP improved with the addition of all types of MMT. Dynamic mechanical analyzer showed that PP nanocomposites have higher storage modulus (E′) values than the neat PP over the whole temperature range. The new PP/S‐OMMT nanocomposites showed a comparable performance with PP/Nanomer 1.30P nanocomposites exhibiting promising future applications of S‐MMT in polymer/MMT nanocomposites. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Synthesis of effective poly(4‐vinylpyridine) nanocomposites: in situ polymerization from edges/surfaces and interlayer galleries of clay

Poly(4‐vinylpyridine) (P4VP) nanocomposites have been prepared by using an in situ polymerization method in the presence of organically modified montmorillonite (MMT) clays with a quarternary salt of cocoamine containing a vinyl group, as well as trimethoxy vinyl silane. The nanocomposites were characterized by X‐ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). The desired exfoliated nanocomposite structure was achieved when the MMT modification was conducted in the presence of both modifiers, whereas individual modifications all resulted in intercalated structures. This resultant exfoliated nanocomposite was found to have better thermal stability and dynamic mechanical performance when compared to the other nanocomposites, even with 2 % clay loading. Copyright © 2005 Society of Chemical Industry     

Morphology,thermal and mechanical behavior of polypropylene nanocomposites toughened with poly(ethylene‐co‐octene)

Rubber‐toughened polypropylene (PP) nanocomposites containing organophilic layered silicates were prepared by means of melt extrusion at 230 °C using a co‐rotating twin‐screw extruder in order to examine the influence of the organoclay and the addition of PP grafted with maleic anhydride (PPgMAH) as a compatibilizer on the morphological, mechanical and thermal properties. The mechanical properties of rubber‐toughened polypropylene nanocomposites (RTPPNCs) were studied through tensile, flexural and impact tests. Scanning electron microscopy (SEM) was used for investigation of the phase morphology and rubber particles size. X‐ray diffraction (XRD) was employed to characterize the formation of nanocomposites. The thermal properties were investigated by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The dynamic mechanical properties were examined by using dynamic mechanical analysis (DMA). From the tensile and flexural tests, the optimum loading of organoclay in RTPP was found to be 6 wt%. The optimum loading of PPgMAH, based on the tensile and flexural properties, was also 6 wt%. The increase in the organoclay and PPgMAH content resulted in a severe embrittlement, manifested by a drop in the impact strength and tensile elongation at break. XRD studies revealed that intercalated RTPPNCs had been successfully prepared where the macromolecular PP segments were intercalated into the interlayer space of the organoclay. In addition, the organoclay was dispersed more evenly in the RTPPNC as the PPgMAH content increased. TGA results revealed that the thermal stability of the RTPPNC improved significantly with the addition of a small amount of organoclay. Copyright © 2006 Society of Chemical Industry     

Surface‐activated nanosilica treated with silane coupling agents/polypropylene composites: Mechanical,morphological, and thermal studies

This work reports the mechanical, morphological, and thermal properties of the polypropylene (PP) nanocomposites containing nanosilica (nano‐SiO₂) which were treated by different functional group silane coupling agents. Four types of silane coupling agents namely aminopropyltriethoxy silane (APTES), glycidyloxypropyltrimethoxy silane (GPTMS), trimethoxysilylpropyl methacrylate (TMPM), and dichlorodimethyl silane (DCMS) were used to modify the surface‐activated nanosilica. To enhance the effectiveness of the coupling, nanosilica was chemically activated and analyzed through FTIR and X‐ray photo electron spectroscopy (XPS). The highest tensile strength was recorded by the activated nanocomposites treated with APTES followed by nanocomposite treated with GPTMS, TMPM, and DCMS, respectively. The addition of silane coupling agents into nano‐SiO₂/PP system further improved the tensile modulus of the PP nanocomposites. From the transmission electron microscopy (TEM) analysis, activated nanosilica treated with APTES showed better nanosilica dispersion in the PP matrix and lesser agglomeration occurred when compared with the other silane coupling agents which were used in this study. Surface activation process does not effectively increase the degree of crystallinity and thermal stability on the PP nanocomposites. However, with the assistance of the surface treatment, it was found that the thermal behavior of the PP nanocomposites had been enhanced. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Preparation,characterization, and thermal properties of polystyrene‐block‐quaternized poly(4‐vinylpyridine)/Montmorillonite nanocomposites

Polystyrene‐block‐poly(4‐vinylpyridine) (PS‐b‐P4VP) was synthesized by two steps of reversible addition‐fragmentation transfer (RAFT) polymerization of styrene (St) and 4‐vinylpyridine (4VP) successively. After P4VP block was quaternized with CH₃I, PS‐b‐quaternized P4VP/montmorillonite (PS‐b‐QP4VP/MMT) nanocomposites were prepared by cationic exchange reactions of quaternary ammonium ion in the PS‐b‐QP4VP with ions in MMT. The results obtained from X‐ray diffraction (XRD) and transmission electron microscopy (TEM) images demonstrate that the block copolymer/MMT nanocomposites are of intercalated and exfoliated structures, and also a small amount of silicates' layers remained in the original structure; differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA) results show that the nanocomposites displayed higher glass transition temperature (T_g) and higher thermal stability than that of the corresponding copolymers. The blending of PS‐b‐QP4VP/MMT with commercial PS makes MMT to be further separated, and the MMT was homogeneously dispersed in the polymer matrix. The enhancement of thermal stability of PS/PS‐b‐QP4VP/MMT is about 20°C in comparison with commercial PS. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:1950–1958, 2006     

PVC/montmorillonite nanocomposites based on a thermally stable,rigid‐rod aromatic amine modifier

Two kinds of polyvinyl chloride (PVC)/montmorillonite (MMT) nanocomposites were prepared by the melt intercalation method based on a thermally stable, rigid‐rod aromatic amine modifier and a commonly used 1‐hexadecylamine. The information on morphological structure of PVC/MMT nanocomposites was obtained using XRD and TEM. The mechanical, thermal, and flame retardant properties of the nanocomposites were characterized by universal tester, DMA, TGA, and cone calorimeter. The degree of degradation of PVC was studied by ¹H‐NMR. MMT treated by the aromatic amine exhibited better dispersibility than that treated by 1‐hexadecylamine. The nanocomposites, based on this MMT, consequently exhibited better mechanical, thermal, and flame retardant properties and lower degradation degree than those based on 1‐hexadecylamine‐treated MMT. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 567–575, 2004     

Thermal,mechanical, and rheological characterization of polypropylene/layered double hydroxide nanocomposites

Polypropylene (PP)/organomodified layered double hydroxide (LDH) nanocomposites were prepared in order to examine the influence of LDH content on thermal, mechanical, and rheological properties. The nanostructure examinations by X‐ray diffraction (XRD) and transmission electron microscopy (TEM) confirmed the exfoliated/intercalated dispersion of LDH. Incorporation of the LDH resulted in a noteworthy improvement in the thermal stability of PP. It was shown that the addition of LDH contributed to the reinforcement effect by increasing the elastic modulus. The mechanical performance, as evaluated by stress–strain curves, reveal that PP/LDH hybrid materials showed significant contribution toward increment in elastic modulus, tensile strength but at the expense of impact strength. The rheological response showed a strong influence of LDH particles on the flow behavior of the PP/LDH melt which resulted in enhancement of storage, loss of moduli, and complex viscosity of nanocomposites. Therefore, the nanocomposites have higher moduli but better processibility compared with pure PP. Overall, the results indicated that the LDH particles in nanometer size might act as potential reinforcing agent for polypropylene. POLYM. ENG. SCI., 52:2006–2014, 2012. © 2012 Society of Plastics Engineers     

Preparation and characterization of polystyrene–clay nanocomposites by free‐radical polymerization

The polymerizable cationic surfactant, vinylbenzyldimethylethanolammouium chloride (VBDEAC), was synthesized to functionalize montmorillonite (MMT) clay and used to prepare exfoliated polystyrene–clay nanocomposites. The organophilic MMT was prepared by Na⁺ exchanged montmorillonite and ammonium cations of the VBDEAC in an aqueous medium. Polystyrene–clay nanocomposites were prepared by free‐radical polymerization of the styrene containing intercalated organophilic MMT. Dispersion of the intercalated montmorillonite in the polystyrene matrix determined by X‐ray diffraction reveals that the basal spacing is higher than 17.6 nm. These nanocomposites were characterized by differential scanning calorimetry (DSC), transmission electron micrograph (TEM), thermal gravimetric analysis (TGA), and mechanical properties. The exfoliated nanocomposites have higher thermal stability and better mechanical properties than the pure polystyrene. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1370–1377, 2002     

Preparation and characterization of polypropylene/clay nanocomposites with polypropylene‐graft‐maleic anhydride

Polypropylene (PP)/montmorillonite (MMT) nanocomposites were prepared by the esterification of propylene‐g‐maleic anhydride (MAPP) with MMT modified with α,ω‐hydroxyamines. The structural characterization confirmed the formation of ester linkages and the interaction between the silicate layers. In particular, X‐ray diffraction patterns of the modified clays and MAPP/MMT composites showed 001 basal spacing enlargement as great as 0.14–0.62 nm according to the type of α,ω‐hydroxyamine. Thermal characterization by thermogravimetric analysis for the composites revealed increased onset temperatures of thermal decomposition. The melting peak temperature decreased, and the crystallization peak temperature increased; this indicated that MMT retarded the crystallization of MAPP. Compounding PP with MAPP/MMT composites enhanced the tensile modulus and tensile strength of PP. However, the elongation at break decreased drastically even when the MMT content was as low as 0.4–2.0 wt %. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1229–1234, 2005     

Preparation and properties of thermoplastic starch/montmorillonite nanocomposites using N,N‐bis(2‐hydroxyethyl)formamide as a new additive

N,N‐Bis(2‐hydroxyethyl)formamide (BHF) was synthesized efficiently and used as a new additive to prepare thermoplastic starch/montmorillonite (TPS/MMT) nanocomposites. Here, BHF acted as both plasticizer for TPS and swelling agent for MMT. The hydrogen bond interaction among BHF, starch, and MMT was proven by Fourier transform infrared (FTIR) spectroscopy. By scanning electron microscope (SEM), starch granules were completely disrupted. Atomic force microscopy demonstrated that partially exfoliated TPS/MMT nanocomposites were formed. The crystallinity of corn starch, MMT, BHF‐plasticized TPS (BTPS), and TPS/MMT nanocomposites was characterized by X‐ray diffraction (XRD), XRD demonstrated that partially intercalated TPS/MMT nanocomposites were formed. The water resistance of TPS/MMT nanocomposites increased compared with that of pure BTPS. Mechanical properties of BTPS and TPS/MMT nanocomposites were examined. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Synergistic effects of exfoliated LDH with some halogen‐free flame retardants in LDPE/EVA/HFMH/LDH nanocomposites

The synergistic effects of exfoliated layered double hydroxides (LDH) with some halogen‐free flame retardant (HFFR) additives, such as hyperfine magnesium hydroxide (HFMH), microencapsulated red phosphorus (MRP), and expandable graphite (EG), in the low‐density polyethylene/ethylene vinyl acetate copolymer/LDH (LDPE/EVA/LDH) nanocomposites have been studied by X‐ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), thermal analysis (TGA and DTG), mechanical properties, limiting oxygen index (LOI), and UL‐94 tests. The XRD results show that EVA as an excellent compatilizer can promote the exfoliation of LDH and homogeneous dispersion of HFMH in the LDPE/EVA/HFMH/LDH nanocomposites prepared by melt‐intercalation method. The TEM images demonstrate that the exfoliated LDH layers can act as synergistic compatilizer and dispersant to make the HFMH particles dispersed homogeneously in the LDPE matrix. The results from the mechanical, LOI, and UL‐94 tests show that the exfoliated LDH layers can also act as the nano‐enhanced and flame retardant synergistic agents and thus increase the tensile strength, LOI values, and UL‐94 rating of the nanocomposites. The morphological structures of charred residues observed by SEM give the positive evidence that the compact charred layers formed from the LDPE/EVA/HFMH/LDH nanocomposites with the exfoliated LDH layers play an important role in the enhancement of flame retardant and mechanical properties. The TGA and DTG data show that the exfoliated LDH layers as excellent flame retardant synergist of MRP or EG can apparently increase the thermal degradation temperature and the charred residues after burning. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and characterization of maleic anhydride‐g‐polypropylene/diamine‐modified clay nanocomposites

Polypropylene (PP)/montmorillonite (MMT) nanocomposites were prepared by compounding maleic anhydride‐g‐polypropylene (MAPP) with MMT modified with α,ω‐diaminododecane. Structural characterization confirmed the formation of characteristic amide linkages and the intercalation of MAPP between the silicate layers. In particular, X‐ray diffraction patterns of the modified clay and MAPP/MMT composites showed 001 basal spacing enlargement as much as 1.49 nm. Thermogravimetric analysis revealed that the thermal decomposition of the composite took place at a slightly higher temperature than that of MAPP. The heat of fusion of the MAPP phase decreased, indicating that the crystallization of MAPP was suppressed by the clay layers. PP/MAPP/MMT composites showed a 20–35% higher tensile modulus and tensile strength compared to those corresponding to PP/MAPP. However, the elongation at break decreased drastically, even when the content of MMT was as low as 1.25–5 wt %. The relatively short chain length and loop structure of MAPP bound to the clay layers made the penetration of MAPP molecules into the PP homopolymer phase implausible and is thought to be responsible for the decreased elongation at break. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 307–311, 2005