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1.
    
Rubber compounds based on natural rubber (NR) reinforced with octadecylamine‐modified bentonite have been prepared via a vulcanization process and characterized by several techniques. The silicate nanolayers are exfoliated and uniformly dispersed in the polymer chains. Monsanto measurements have shown that the organoclay accelerates the vulcanization reaction and, furthermore, gives rise to a marked increase of the torque, indicating that the elastomer becomes more crosslinked in the presence of the organoclay. These results were corrobated by swelling measurements since a noticeable increase in the curing degree was observed when the organoclay was added to the rubber recipe. Moreover, thermodynamic parameters have shown an increase in the structural order of the nanocomposite. In addition, thermal analysis supports the assumption that the degree of curing of the elastomer increases when the organoclay is added to the elastomer. An appreciable increase of the involved heat during the curing reaction has been observed. Moreover, the Tg of the NR increases in the presence of the organoclay due to the confinement of the elastomer segment into the organoclay nanolayers, which restricts the mobility of the chains. Copyright © 2003 Society of Chemical Industry  相似文献   

2.
    
Nanocomposites containing a thermoplastic blend and organophilic layered clay (organoclay) were produced by melt compounding. The blend composition was kept constant [polyamide 6 (PA6) 70 wt % + polypropylene (PP) 30 wt %], whereas the organoclay content was varied between 0 and 10 wt %. The mechanical properties of the nanocomposites were determined on injection‐molded specimens in both tensile and flexural loading. Highest strength values were observed at an organoclay content of 4 wt % for the blends. The flexural strength was superior to the tensile one, which was traced to the effect of the molding‐induced skin‐core structure. Increasing organoclay amount resulted in severe material embrittlement reflected in a drop of both strength and strain values. The morphology of the nanocomposites was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy‐dispersion X‐ray analysis (EDX), and X‐ray diffraction (XRD). It was established that the organoclay is well dispersed (exfoliated) and preferentially embedded in the PA6 phase. Further, the exfoliation degree of the organoclay decreased with increasing organoclay content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 175–189, 2004  相似文献   

3.
The effect of anisotropic particles of organophilic layered silicate on the crystallization and melting behavior of prepared nanocomposite systems was studied. The matrix was syndiotactic polypropylene (sPP). Organophilic layered silicate M-QDA filler was prepared by modification of hectorite SOMASIF ME 100 with octadecyl amine. The compatibilizer was isotactic polypropylene (iPP) grafted with maleic anhydride (iPP-g-MA). The silicate was exfoliated in situ within the sPP during the melting process to produce anisotropic nanoparticles. The sPP/M-ODA nanocomposite was spun at different drawing ratios. The resulting fibers were examined by differential scanning calorimetry. It was found that neither the spinning process nor the presence of nanofiller affected the crystallinity of the sPP matrix of the nanocomposite in comparison with the neat sPP. At a raised drawing ratio of the fibers slightly increased crystallinity of matrix was observed; however, it was still lower than the neat sPP fibers prepared at the same drawing ratio. The presence of M/ODA nanofiller in sPP matrix increased the melting temperature of the fibers.  相似文献   

4.
    
Polypropylene/organoclay nanocomposites modified with different maleic anhydride grafted polypropylene (PPgMA) compatibilizers were compounded on a twin‐screw extruder. The effectiveness of the feeding sequence and compatibilizer type toward the dispersion of organoclay into PP matrix was critically studied. The composites prepared with side feed appeared to provide better dispersion and modulus improvement over that with hopper feed. The effect of PPgMA compatibilizers, including PB3150, PB3200, PB3000, and E43, with a wide range of maleic anhydride (MA) content and molecular weight was also examined. The structure was investigated with X‐ray diffraction and transmission electron microscopy. The relative complex viscosity curves also revealed a systematic trend with the extent of exfoliation and showed promise for quantifying the hybrid structure of the nanocomposites. Mechanical properties were determined by dynamical mechanical analysis and tensile and impact tests. Maleated polypropylene with low‐melt flow index and moderate MA content enhanced clay dispersion and resulted in significant improvement in tensile modulus of the nanocomposites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 100–112, 2004  相似文献   

5.
    
Onium ion‐modified montmorillonite (organoclay) was melt compounded with natural rubber (NR) in an internal mixer and cured by using a conventional sulfuric system. Epoxidized natural rubber with 50 mol % epoxidation (ENR 50) was used in 10 parts per hundred rubber (phr) as a compatibilizer. The effect of organoclay with different filler loading up to 10 phr was studied. Cure characteristics were determined by a Monsanto MDR2000 rheometer, whereas the tensile, compression, and tear properties of the nanocomposites were measured according to the related ASTM standards. While the torque maximum and torque minimum increased slightly, both scorch time and cure time reduced with the incorporation of organoclay. The tensile strength, elongation at break, and tear properties went through a maximum (at about 2 phr) as a function of the organoclay content. As expected, the hardness, moduli at 100% (M100) and 300% elongations (M300) increased continuously with increasing organoclay loading. The compression set decreased with incorporation of organoclay. The dispersion of the organoclay in the NR stocks was investigated by X‐ray diffraction and transmission electron microscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1083–1092, 2006  相似文献   

6.
    
Rubber‐toughened polypropylene (PP)/org‐Montmorillonite (org‐MMT) nanocomposite with polyethylene octene (POE) copolymer were compounded in a twin‐screw extruder at 230°C and injection‐molded. The POE used had 25 wt % 1‐octene content and the weight fraction of POE in the blend was varied in the range of 0–20 wt %. X‐ray diffraction analysis (XRD) revealed that an intercalation org‐MMT silicate layer structure was formed in rubber‐toughened polypropylene nanocomposites (RTPPNC). Izod impact measurements indicated that the addition of POE led to a significant improvement in the impact strength of the RTPPNC, from 6.2 kJ/m2 in untoughened PP nanocomposites to 17.8 kJ/m2 in RTPPNC containing 20 wt % POE. This shows that the POE elastomer was very effective in converting brittle PP nanocomposites into tough nanocomposites. However, the Young's modulus, tensile strength, flexural modulus, and flexural strength of the blends decreased with respect to the PP nanocomposites, as the weight fraction of POE was increased to 20 wt %. Scanning electron microscopy (SEM) was used for the investigation of the phase morphology and rubber particles size. SEM study revealed a two‐phase morphology where POE, as droplets was dispersed finely and uniformly in the PP matrix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3441–3450, 2006  相似文献   

7.
    
Poly (lactic acid) (PLA) was melt blended in a twin screw extruder using an ethylene‐methyl acrylate‐glycidyl methacrylate rubber as a toughener. PLA/rubber blends were immiscible as observed by scanning electron microscopy. Impact strength and ductility of PLA were improved by the addition of the rubber at the expense of strength and stiffness. An organo‐montmorillonite (OMMT) was used at 2 wt % to counteract the negative effect of the rubber on modulus, and balanced properties were observed at 10 wt % rubber content. X‐ray diffraction and transmission electron microscopy revealed the formation of intercalated/exfoliated structure in the ternary nanocomposites. Thermal behavior analysis indicated that the degree of crystallinity is slightly affected by the clay and the rubber. Both the clay and the rubber decreased the crystallization temperature of PLA and acted as nucleating agents for PLA. The viscosity of the mixtures as measured by melt flow index was highly influenced by the rubber and the OMMT. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

8.
    
Poly(lactic acid)/2 wt % organomodified montmorillonite (PLA/OMMT) was toughened by an ethylene‐methyl acrylate‐glycidyl methacrylate (E‐MA‐GMA) rubber. The ternary nanocomposites were prepared by melt compounding in a twin screw extruder using four different addition protocols of the components of the nanocomposite and varying the rubber content in the range of 5–20 wt %. It was found that both clay dispersion and morphology were influenced by the blending method as detected by X‐ray diffraction (XRD) and observed by TEM and scanning electron microscopy (SEM). The XRD results, which were also confirmed by TEM observations, demonstrated that the OMMT dispersed better in PLA than in E‐MA‐GMA. All formulations exhibited intercalated/partially exfoliated structure with the best clay dispersion achieved when the clay was first mixed with PLA before the rubber was added. According to SEM, the blends were immiscible and exhibited fine dispersion of the rubber in the PLA with differences in the mean particle sizes that depended on the addition order. Balanced stiffness‐toughness was observed at 10 wt % rubber content in the compounds without significant sacrifice of the strength. High impact toughness was attained when PLA was first mixed with the clay before the rubber was added, and the highest tensile toughness was obtained when PLA was first compounded with the rubber, and then clay was incorporated into the mixture. Thermal characterization by DSC confirmed the immiscibility of the blends, but in general, the thermal parameters and the degree of crystallinity of the PLA were not affected by the preparation procedure. Both the clay and the rubber decreased the crystallization temperature of the PLA by acting as nucleating agents. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41518.  相似文献   

9.
    
Nanocomposites were prepared with different grades of nitrile–butadiene rubber (NBR) [with nitrile (CN) contents of 26, 35, and 42%] with organoclay (OC) by a melt‐compounding process. The rubber/clay nanocomposites were examined by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). An increase in the polarity of NBR affected the XRD results significantly. The dispersion level of the nanofiller in the nanocomposites was determined by a function of the polarity of the rubber, the structure of the clay, and their mutual interaction. The intercalated structure and unintercalated structure coexisted in the lower polar of NBR. In addition, a relatively uniformly dispersed state corresponded to a more intercalated structure, which existed in the higher polar of NBR matrix. Furthermore, high‐pressure vulcanization changed the extent of intercalation. The mechanical properties and gas barrier properties were studied for all of the compositions. As a result, an improvement in the mechanical properties was observed along with the higher polarity of NBR. This improvement was attributed to a strong interaction of hydrogen bonding between the CN of NBR and the OH of the clay. Changes in the gas barrier properties, together with changes in the polarity of the rubbers, were explained with the help of the XRD and TEM results. The higher the CN content of the rubber was, the more easily the OC approached to the nanoscale, and the higher the gas barrier properties were. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

10.
    
Poly(styrene‐co‐butadiene) rubber (SBR) and polybutadiene rubber (BR)/clay nanocomposites have been prepared. The effects of the incorporation of inorganically and organically modified clays on the vulcanization reactions of SBR and BR were analysed by rheometry and differential scanning calorimetry. A reduction in scorch time (ts1) and optimum time (t95) was observed for both the rubbers when organoclay was added and this was attributed to the amine groups of the organic modifier. However, ts1 and t95 were further increased as the clay content was increased. A reduction in torque value was obtained for the organoclay nanocomposites, indicating a lower number of crosslinks formed. The organoclays favoured the vulcanization process although the vulcanizing effect was reduced with increasing clay content. The tensile strength and elongation of SBR were improved significantly with organoclay. The improvement of the tensile properties of BR with organoclay was less noticeable than inorganic‐modified clay. Nevertheless, these mechanical properties were enhanced with addition of clay. The mechanical properties of the nanocomposites were dependent on filler size and dispersion, and also compatibility between fillers and the rubber matrix. Copyright © 2004 Society of Chemical Industry  相似文献   

11.
    
N,N‐Di(2‐hydroxyethyl)‐N‐dodecyl‐N‐methyl ammonium chloride was used as an intercalation agent to treat Na+‐montmorillonite and form a novel type of organic montmorillonite (OMMT). An OMMT master batch (OMMT‐MB) was prepared by solution intercalation and was used in the preparation of high‐temperature‐vulcanized silicone rubber (HTV‐SR)/OMMT‐MB nanocomposites. The properties, such as the tensile and thermal stability, were researched and compared with those of composites directly incorporated with OMMT or aerosilica. A combination of Fourier transform infrared spectroscopy, wide‐angle X‐ray diffraction, and transmission electron microscopy studies showed that HTV‐SR/OMMT‐MB composites were on the nanometer scale, and their structure was somewhat hindered by the presence of OMMT. The results showed that the tensile properties of HTV‐SR/OMMT‐MB and HTV‐SR/OMMT systems were better than those of pure HTV‐SR. Compared with those of HTV‐SR/OMMT‐20%, the tensile strength and elongation at break of HTV‐SR/OMMT‐MB‐20% were improved about 1.5 and 0.9 times, respectively. This was probably due to the nanoeffect of the exfoliated silicate layers. Moreover, the tensile strength of HTV‐SR/OMMT‐MB‐20% was nearly equal to that of HTV‐SR/aerosilica‐20%, and the elongation at break even showed much improvement. Additionally, the thermal degradation center temperature of the HTV‐SR/OMMT‐MB‐20% nanocomposite was increased by 30°C compared with that of the HTV‐SR/OMMT‐20% composite. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

12.
    
High performance nanocomposites comprising a polyurethane elastomer (PUE) and an organically modified layered silicate are prepared. These nanocomposites are based on poly(propylene glycol), 4,4′‐methylene bis(cyclohexyl isocyanate), 1,4‐butandiol, and organoclay. The tensile strength and strain at break for these novel PUE nanocomposites increases more than 150%, but the hardness remains unchanged. The fatigue properties are significantly improved. With 3 wt % organoclay, the fatigue properties are improved the most, which is important for the PU industry. The effects of the isocyanate index on the mechanical properties of the PUE nanocomposites are investigated. It is found that an isoyanate index of 1.10 results in the best improvement in stress and elongation at break. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3239–3243, 2003  相似文献   

13.
    
Polystyrene/organoclay nanocomposites were prepared by melt intercalation in the presence of elastomeric impact modifiers. Three different types of organically modified montmorillonites; Cloisite® 30B, 15A, and 25A, were used as reinforcement, whereas poly [styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS‐g‐MA) and poly(ethylene‐b‐butyl acrylate‐b‐glycidyl methacrylate) (E‐BA‐GMA) elastomeric materials were introduced to act as impact modifier. Owing to its single aliphatic tail on its modifier and absence of hydroxyl groups, Cloisite® 25A displayed the best dispersion in the polystyrene matrix, and mostly delaminated silicate layers were obtained in the presence of SEBS‐g‐MA. This was attributed to the higher viscosity of SEBS‐g‐MA compared with both E‐BA‐GMA and poly(styrene‐co‐vinyloxazolin) (PS). In addition, the compatibility between SEBS‐g‐MA and PS was found to be better in comparison to the compatibility between E‐BA‐GMA and PS owing to the soluble part of SEBS‐g‐MA in PS. The clay particles were observed to be located mostly in the dispersed phase leading to larger elastomeric domains compared with binary PS/elastomer blends. The enlargement of the elastomeric domains resulted in higher impact strength values in the presence of organoclay. Good dispersion of Cloisite® 25A in PS/SEBS‐g‐MA blends enhanced the tensile properties of this nanocomposite produced. It was observed that the change in the strength and stiffness of the ternary nanocomposites mostly depend on the type of the elastomeric material. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

14.
    
Liquid‐crystalline epoxy–organoclay nanocomposites were synthesized based on two different liquid‐crystalline epoxy monomers, 4, 4′‐diglycidyloxybiphenyl (BP) and hydroquinone bis(4‐epoxypropylbenzoate) (HB). The X‐ray diffraction patterns of BP–organoclay (93A) hybrids indicate that BP diffuses into the organoclay layers and increases d‐spacing from 2.3 to 3.7 nm either in a solvent or in the melting state. The dynamic differential scanning calorimetry results indicate that the alkylammonium ion in the clay gallery catalyzes the epoxy ring‐opening reaction with a diamine curing agent. The fast intergallery polymerization forms the exfoliated nanocomposite if the content of organoclay is below 2 %. But an intercalated nanocomposite is obtained with an increase of organoclay to 10 %. The nanocomposite with 5 % of organoclay is a mixture of the two types. Polarizing optical microscopy photographs of the cured products showed that the liquid‐crystalline phase is formed with or without organoclay. Copyright © 2005 Society of Chemical Industry  相似文献   

15.
    
Polyacrylate‐clay nanocomposites were prepared by an in situ polymerization method followed by heterocoagulation. In the heterocoagulation method, a cationic polyacrylate emulsion was prepared by emulsion polymerization using a cationic initiator in the presence/absence of free surfactant, cetyl trimethylammonium bromide (CTABr), followed by mixing with an aqueous clay slurry. WAXD results and TEM images suggest that morphologies of these nanocomposites depend on preparation method, mixing method, and the amount of free surfactant. TG‐DTG analyses demonstrate the improvement in thermal stability of these nanocomposites, while DSC results indicate no significant changes in glass transition temperature of these nanocomposites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3850–3855, 2006  相似文献   

16.
    
In this article, poly(ester ether) multiblock copolymer/organomontmorillonite hybrid nanocomposites were prepared via an intercalation polymerization process. The resulting hybrid nanocomposites were characterized by X‐ray diffraction, differential scanning calorimeter, and transmission electron microscopy. The results proved that the organomontmorillonite (organo‐MMT) could be exfoliated into ～ 50‐nm thickness and dispersed in the poly(ester ether) multiblock copolymer (TPEE) matrix during the intercalation polymerization process. TPEE/organo‐MMT nanocomposites showed excellent mechanical properties compared with the unfilled TPEE. When the organo‐MMT content was about 3–5 wt %, MMT could enhance the strength, modulus, and hardness of TPEE without sacrificing its elongation at break. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1716–1720, 2002; DOI 10.1002/app.10552  相似文献   

17.
The role of the type of organic modifier used with montmorillonite (MMT) on the formation of polymer/clay nanocomposites in the melt compounding process was investigated. Various organoclays including primary [12‐aminolauric acid (12ALA)], secondary [dioctylamine (DOA)], tertiary [trioctylamine (TOA)], and two commercial quaternary (Cloisite 30B and 20A) MMTs were melt compounded with carefully selected polymers including polypropylene, polystyrene, styrene–acrylonitrile copolymer, poly(methyl methacrylate), poly(vinylidene fluoride), and acrylonitrile–butadiene copolymer (NBR). X‐ray diffraction and transmission electron microscopy characterizations confirmed that the two quaternary ammonium organoclay (Cloisite 30B and 20A) have superior compatibility compared to the primary (12ALA), secondary (DOA), and tertiary (TOA) ammonium organoclay. DOA and TOA can form polymer/clay nanocomposites only with the most polar polymer (NBR). Cloisite Na+ and 12ALA can not form nanocomposite with any polymers. The large organic surface area of the quaternary ammonium organoclay could be the reason of the best compatibility with polar polymers. It is estimated that long alkyl ammonium chains of organic modifier can spread over the clay surface more effectively than short alkyl chains. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1888–1896, 2005  相似文献   

18.
    
In this article, we describe a method used to prepare an in situ sodium‐activated, organomodified bentonite clay/styrene–butadiene rubber nanocomposite master batch via a latex blending technique. The clay master batch was used for compound formulation. Octadecyl amine was used as an organic intercalate. The clay was purchased from local suppliers and was very cheap. Sodium chloride was used for in situ activation of the clay. The wide‐angle X‐ray diffraction data indicated that the in situ sodium activation helped to increase the intergallery distance from 1.28 to 1.88 nm. A transmission electron micrograph indicated intercalation and partial exfoliation. The thermal properties were relatively better in the case of the sodium‐activated, organomodified bentonite‐clay‐containing compound. A substantial improvement in physical properties such as the modulus, tensile strength, tear strength, and elongation at break was observed in the case of the in situ sodium‐activated compound. A cation‐exchange capacity equivalent (of the clay) of 1.5 times the octadecyl amine was the optimum dose for the modification. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

19.
    
Wood plastic composites (WPCs) are attracting a lot of interests because they are economic, environmentally friendly, and show fairly good performance. To improve the performance of a wood/polypropylene (PP) composite, an organoclay was incorporated as a nanosize filler in this work. WPCs were prepared by melt blending followed by compression molding, and their performance was investigated by universal testing machine, izod impact tester, dynamic mechanical analyzer, thermal mechanical analyzer, differential scanning calorimetry, and TGA. Maleic anhydride polypropylene copolymer (MAPP) was used to increase compatibility between the PP matrix and wood particles and also improve the dispersion and exfoliation of the organoclay in the PP matrix. XRD analysis showed that the matrix of the WPCs with organoclay had intercalated structure. The SEM images of the WPCs with MAPP showed improved interfacial adhesion between the matrix and wood particles. The degree of water absorption increased with immersion time, but it could be restrained by incorporating MAPP. The performance of the WPCs was improved by the incorporation of the organoclay. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

20.
    
Supercritical carbon dioxide (scCO2) has been proposed as an effective exfoliating agent for the preparation of polymer‐layered silicate nanocomposites, though there is limited fundamental understanding of this mechanism. This study looks at the interactions of this unique green solvent with three maleated polypropylenes of varying anhydride content and molecular size with an alkyl‐ammonium organoclay. Mixtures of compatibilizers and organoclay were melt‐annealed in a high pressure batch vessel at 200°C and subjected to either a blanket of nitrogen or scCO2 at a pressure of 9.7 MPa. The structures and properties of these melt‐annealed mixtures were characterized by X‐ray diffraction, transmission electron microscopy, Fourier Transform infrared spectroscopy, nuclear magnetic resonance spectroscopy, differential scanning calorimetry, and contact angle measurement. The results indicate that the plasticizing influence of scCO2 aided intercalation and exfoliation for intercalants of moderate molecular size and anhydride content which would otherwise have limited diffusion into the clay galleries. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

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