Synthesis and characterization of flame retarding UV‐curable organic–inorganic hybrid coatings

UV‐curable, organic–inorganic hybrid materials were synthesized via sol–gel reactions for tetraethylorthosilicate, and methacryloxypropyl trimethoxysilane in the presence of the acrylated phenylphosphine oxide resin (APPO) and a bisphenol‐A‐based epoxy acrylate resin. The sol–gel precursor content in the hybrid coatings was varied from 0 to 30 wt %. The adhesion, flexibility, and hardness of the coatings were characterized. The influences of the amounts of inorganic component incorporated into the coatings were studied. Results from the mechanical measurements show that the properties of hybrid coatings improve with the increase in sol–gel precursor content. In addition, thermal properties of the hybrids were studied by thermogravimetric analysis in air atmosphere. The char yield of pure organic coating was 32% and that of 30 wt % silicate containing hybrid coating was 30% at 500°C in air atmosphere. This result demonstrates the pronounced effect of APPO on the flame retardance of coatings. Gas chromatography/mass spectrometry analyses showed that the initial weight loss obtained in thermogravimetric analysis is due to the degradation products of the photoinitator and the reactive diluent. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1906–1914, 2006     

Thermal and optical properties of PMMA–titania hybrid materials prepared by sol‐gel approach with HEMA as coupling agent

A series of sol‐gel derived organic–inorganic hybrid materials consisting of organic poly(methyl methacrylate) (PMMA) and inorganic titania (TiO₂) were successfully synthesized by using 2‐hydroxyethyl methacrylate (HEMA) as coupling agent. In this work, HEMA is first copolymerized with methyl methacrylate monomer at specific feeding ratios by using benzoyl peroxide (BPO) as initiator. Subsequently, the as‐prepared copolymer (i.e., sol‐gel precursor) is then cohydrolyzed with various contents of titanium butoxide to afford chemical bondings to the forming titania networks to give a series of hybrid materials. Transparent organic–inorganic hybrid materials with different contents of titania are always achieved. Effects of the material composition on the thermal stability, optical properties, and morphology of neat copolymer and a series of hybrid materials, in the form of both coating and free‐standing film, are also studied by differential scanning calorimetry, thermogravimetric analysis, UV–Vis transmission spectra, refractometer, and atomic force microscopy, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 400–405, 2004     

Preparation of titanium dioxide/polyacrylate nanocomposites by sol–gel process in reverse micelles and in situ photopolymerization

UV‐curable, transparent acrylic resin/titania organic–inorganic hybrid films were prepared by controlled hydrolysis of titanium tetrabutoxide in Span‐85/Tween 80 reverse micelles and the subsequent in situ photopolymerization of the acrylic monomers. UV–vis spectra and atomic force microscopy (AFM) indicated the presence of a nanoscale hybrid composition. The onset of absorption (λ_onset) of titania in the hybrids appeared between 363.4 and 383.5 nm, which exhibited blue shifts relative to that of bulk anatase (λ_onset = 385 nm). The titania content increased rapidly at higher temperature and higher TTB content, whereas it increased slowly with longer post‐thermal treatment times. The refractive index and UV shielding properties of the organic polymer were obviously improved with increasing titania content. AFM images showed the inorganic domains (mean size 25.3–28.8 nm) were uniformly dispersed in the polymeric networks. The roughness parameters of the hybrid material were: toughness, 1.5–2.3 nm; root mean square roughness, 4.5–4.6 nm; and peak and valley distance, 9.7–19.4 nm. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5105–5112, 2006     

Dual‐curable unsaturated polyester inorganic/organic hybrid films

An unsaturated polyester, based on maleic anhydride, 1,6‐hexanediol, and trimethylol propane, was formulated with tetraethylorthosilicate (TEOS) oligomers and a coupling agent to prepare inorganic/organic hybrid films. TEOS oligomers were prepared through the hydrolysis and condensation of TEOS with water, and 3‐(triethoxysilyl)propylisocyanate was used as the coupling agent between the organic and inorganic phases. The hybrid materials were cured by moisture via sol–gel chemistry and by the UV curing of unsaturated polyesters. To compare the properties of the moisture‐cured inorganic/organic hybrid films, a conventional 2K polyurethane system was also prepared. The tensile, adhesion, abrasion, and fracture toughness properties were investigated as functions of the coupling agent and relative amount of UV cure versus thermal cure. Although no difference could be observed in the tensile properties, the abrasion resistance, fracture toughness, and adhesion were enhanced by the incorporation of TEOS oligomers into polyurethane films. Also, the abrasion resistance, fracture toughness, and tensile properties were increased with both moisture and UV exposure. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 115–126, 2006     

Structure–property behavior of UV‐curable polyepoxy–acrylate hybrid materials prepared via sol–gel process

UV‐curable, hard, transparent organic/inorganic hybrid material with an improved mechanical property was prepared by the sol–gel process, based on a commonly used epoxy acrylate (EA) oligomeric resin. Systematic experiments were carried out to study the effect of the inorganic content, the acid content, and the content of a silane coupling agent on the property behavior of the hybrid materials. The structure of the hybrids were characterized by IR spectra and SEM observation. Results from thermogravimetric analysis (TGA) and mechanical measurement show that the properties of the hybrids differ with the changes of these variables. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1654–1659, 2003     

Organic base‐catalyzed sol–gel route to prepare PMMA–silica hybrid materials

A series of sol–gel‐derived organic–inorganic hybrid materials that comprise organic poly(methyl methacrylate) (PMMA) and inorganic silica (SiO₂) was successfully prepared using aniline as an organic base catalyst to catalyze the sol–gel reactions of tetraethylorthosilicate (TEOS). Aniline was adopted not only as a catalyst but also as a dispersing agent during the preparation of the hybrid materials. The as‐prepared hybrid materials were then characterized using transmission electron microscopy, SEM/energy dispersive X‐ray spectroscopy and Fourier transform infrared spectroscopy. The characteristic temperatures (including T_d and T_g) of the hybrid materials slightly exceeded those of neat PMMA, as revealed from thermogravimetric analysis and differential scanning calorimetry evaluations. Studies of the protection against corrosion demonstrated that the hybrid coatings all improved the protection performance on cold‐rolled steel coupons relative to that of neat PMMA coatings, according to measurements of electrochemical corrosion parameters. Additionally, incorporating silica particles into the polymer may effectively reduce the gas permeability of the polymer membrane. Reducing the size of silica particles (at the same silica feeding) further improved the gas barrier property. Optical clarity studies indicated that introducing silica particles into the PMMA matrix may slightly reduce the optical clarity of the films/membranes, as determined by UV‐visible transmission spectroscopy. The contact angle of H₂O of the hybrid films increased with the amount of aniline. Copyright © 2006 Society of Chemical Industry Society of Chemical Industry     

Characterization and properties of UV‐curable polyurethane‐acrylate/silica hybrid materials prepared by the sol‐gel process

UV‐curable, transparent hybrid material of urethane‐acrylate resin was prepared by the sol‐gel process using 3‐(trimethoxysilyl)propylmethacrylate (TMSPM) as a coupling agent between the organic and inorganic phases. The effects of the content of acid and silica on the morphology and mechanical properties of UV‐curable polyurethane‐acrylate/silica hybrid (UA‐TMSPM)/SiO₂ materials have been studied. The results of thermogravimetric analysis for the (UA‐TMSPM)/SiO₂ hybrid materials indicated that the thermal stability of the hybrids is greatly improved. It was found that with the increase of HCl content, the interfacial interaction between organic and inorganic phases had been strengthened, as demonstrated by field emission scanning electron microscopy. Without sacrificing flexibility, the hybrid materials showed improved hardness with increasing content of acid and silica. Compared with the pure organic counterpart UA/hexanediol diacrylate (UA/HDDA) system, abrasion resistance of the hybrids improved with increasing acid content, at low silica content. Copyright © 2004 Society of Chemical Industry     

Preparation of poly(methyl methacrylate‐co‐maleic anhydride)/SiO2?TiO2 hybrid materials and their thermo‐ and photodegradation behaviors

The optically transparent poly(methyl methacrylate‐co‐maleic anhydride) P(MMA‐co‐MA)/SiO₂? TiO₂ hybrid materials were prepared using 3‐aminopropyl triethoxysilane as a coupling agent for organic and inorganic components. Real‐time FTIR was used to monitor the curing process of hybrid sol, indicating that imide group formation decreased with increasing titania content. scanning electron microscopy, atomic force microscopy, and differential scanning calorimetry results confirmed their homogeneous inorganic/organic network structures. TGA analysis showed that incorporated titania greatly prohibits the thermodegradation of hybrid films, especially at the content of 5.3 wt %, showing an increase of about 32.6°C at 5% loss temperature in air. The UV degradation behavior of P(MMA‐co‐MA) studied by quasi‐real‐time FTIR showed that TiO₂ incorporated in the hybrid network provides a photocatalytic effect rather than a UV‐shielding effect. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1714–1724, 2005     

4,4′‐Bismaleimidodiphenyl methane modified novolak resin/titania nanocomposites: Preparation and properties

4,4′‐Bismaleimidodiphenyl methane modified novolak resin/titania nanocomposites were prepared by the sol–gel process of tetrabutyl titanate in the presence of 4,4′‐bismaleimidodiphenyl methane modified novolak resin prepolymers with acetyl acetone as a stabilizer. These nanocomposite materials were characterized by Fourier transform infrared analysis, dynamical mechanical analysis, thermogravimetric analysis, transmission electron microscopy, and field emission scanning electron microscopy. Nanometer titania particles were formed in the novolak resin matrix, and the average original particle size of the dispersed phase in the nanocomposites was less than 150 nm, but particle aggregates of larger size existed. The introduction of the titania inorganic phase with a nanoscale domain size did not improve the glass‐transition temperature of the nanocomposites but lowered the thermal resistance of the material because of the incomplete removal of acetyl acetone coordinated with tetrabutyl titanate, and it improved the modulus of the material at lower temperatures (<200°C) but lowered the modulus at higher temperatures (>250°C). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 52–57, 2006     

Preparation and characterization of UV‐cured hybrid coatings by triethoxysilane‐modified dimethacrylate based on bisphenol‐s epoxy

Novel hybrid oligomers based on a UV‐curable bisphenol‐S epoxy dimethacrylate (DBSMA) were synthetized. DBSMA was modified with various amount of (3‐isocyanatopropyl)triethoxysilane coupling agent. The modification degree of the hybrid oligomer was varied from 0 to70 wt %. The photopolymerization kinetics was monitored by a real‐time infrared spectroscopy. The conversion and rate of hybrid coatings increased with the increase in modification degree. UV‐curable, hard, and transparent organic–inorganic hybrid coatings were prepared. They were performed by the analyses of various properties such as surface and mechanical properties. Results from the mechanical measurements showed that the properties of hybrid coatings improved with the increase in modification degree. The thermal behavior of coatings was also investigated. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and performance on polycarbonate of B/F/Si‐containing hybrid coatings

A series of UV‐curable B/F/Si‐containing hybrid coatings was prepared by the anhydrous sol‐gel technique. The chemical structure of the coatings was characterized by FTIR, RTIR, and ¹HNMR techniques. The UV‐curable coatings were applied to polycarbonate substrates. The physical and mechanical properties of the UV‐cured coatings, such as pendulum hardness, pencil hardness, contact angle, gel content, MEK rubbing test values, tensile strength, abrasion resistance, and gloss, were examined. Thermal gravimetric analysis (TGA) was done. The relative flammability of the hybrid coatings was tested by the limiting oxygen index (LOI) method. Results of all analyses conducted on the free films and coatings are discussed. J. VINYL ADDIT. TECHNOL., 19:39–46, 2013. © 2013 Society of Plastics Engineers     

Fluorine‐containing photocurable hybrid coatings via anhydrous sol–gel method

In this study, fluorine‐doped photocurable hybrid coatings were prepared by combining UV‐curing technology with an anhydrous sol–gel method. First, methacryloxymethyl triethoxysilane (MEMO) was hydrolyzed via an anhydrous sol–gel process. Then MEMO was mixed with acrylic oligomers and predetermined amounts of fluoroacrylate resin. UV curable hybrid coatings were applied on corona‐treated plexiglass substrates. The addition of fluorine showed a significant impact on the properties of the coatings. As the fluorine content was increased in the formulations, flame retardancy and the contact angle values of the coatings increased. It was found that the optical transmittance of the coatings was higher than 95%. The surface morphology of the hybrid films was characterized by scanning electron microscopy (SEM). The chemical composition of the surface of the coatings was identified by energy dispersion spectrum (SEM–EDS) technique. SEM studies indicated that inorganic particles were dispersed homogenously throughout the organic matrix. J. VINYL ADDIT. TECHNOL., 21:272–277, 2015. © 2014 Society of Plastics Engineers     

Nanocomposite coatings via simultaneous organic–inorganic photo‐induced polymerization: synthesis,structural investigation and mechanical characterization

Hybrid sol–gel films were prepared via a simultaneous organic‐inorganic UV‐curing process using a diaryliodonium salt as a superacid photogenerator. In this single‐step procedure, an epoxy functionalized reactive resin mixed with a variable amount of either of two epoxy trialkoxysilane precursors was UV‐irradiated, causing both the initiation of epoxy ring‐opening copolymerization and the catalysis of trialkoxysilyl sol–gel reactions. The concomitant photo‐induced sol–gel process was found to have a significant effect on the two related propagation mechanisms in competition for the oxirane ring‐opening—the active chain‐end and the activated monomer mechanisms—as proved by a systematic examination of the hybrid material microstructure through ²⁹Si and ¹³C solid‐state NMR spectroscopy. The effect of the oxo‐silica network generation on the epoxy reaction kinetics was also evaluated using real‐time Fourier transform infrared spectroscopy upon varying the epoxysilane structure and its concentration. Thermal and dynamic mechanical analyses were systematically performed on these hybrids, by studying thoroughly their structure–property interdependence. Other mechanical characterizations through tribological and scratch tests suggested that the present photopolymer–silica hybrid material provides a powerful tool to tailor mechanical property profiles. Copyright © 2010 Society of Chemical Industry     

Organic–inorganic polymer hybrids and porous materials obtained on their basis

Tetramethoxysilane (TMOS) or tetraethoxysilane (TEOS), an organic monomer [methylmethacrylate (MMA) or styrene (St)] and either α‐propylmethacryloxy‐ω‐trimethylsiloxy‐oligo(dimethylsiloxane) (OMS), as a compatibilizing agent, or α,ω‐bis(vinyl) oligo(dimethylsiloxane) (OVS), as compatibilizing and crosslinking agent, were allowed to undergo a sol–gel reaction under acidic condition and in the presence of 2,2′‐azoisobutyronitrile (AIBN) as a free‐radical initiator. The hydrolysis‐condensation and in situ free‐radical polymerization occur independently, to give a hybrid consisting of both inorganic and organic components. The conversion of the monomers to the proper polymers was monitored by IR spectroscopy and TGA. The resistance of the organic polymers to solvent extraction was also studied. The hybrids were pyrolyzed in an oxidative atmosphere. By decomposition, the organic polymer generated pores in the inorganic matrix. A quantitative evaluation of the characteristics for the resulting porous material was made by determination of the specific area, pore volume, and average radius. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2060–2067, 2003     

Preparation and properties of organosoluble polyimide/silica hybrid materials by sol–gel process

Organosoluble polyimide/silica hybrid materials were prepared using the sol–gel process. The organosoluble polyimide was based on pyromellitic anhydride (PMDA) and 4,4′‐diamino‐3,3′‐dimethyldiphenylmethane (MMDA). The silica particle size in the hybrid is increased from 100–200 nm for the hybrid containing 5 wt % silica to 1–2 µm for the hybrid containing 20 wt % silica. The strength and the toughness of the hybrids are improved simultaneously when the silica content is below 10 wt %. As the silica content is increased, the glass transition temperature (T_g) of the hybrids is increased slightly. The thermal stability of the hybrids is improved obviously and their coefficients of thermal expansion are reduced. The hybrids are soluble in strong polar aprotic organic solvents when the silica content is below 5 wt %. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2977–2984, 1999     

Influence of pigment properties on UV‐curing efficiency

The curable formulations containing monomer‐diacrylate, photoinitiator‐p‐methoxybenzoyldiphenylphosphine oxide/benzyldimethylketal, additive reactive‐triethylamine, and inorganic thermoresistant pigments‐white, red, green, and blue were cured by UV exposure films. A series of experiments was carried out to investigate the relationship between the particle size distribution of the inorganic pigment and the colorimetric and mechanical properties of the UV acrylic curable coatings. Pendulum hardness and appearance of the films depend on the content and particle size distribution of the pigment. Optimal particle size distribution and pigment content were established to obtain the best films concerning their pendulum hardness and chromatic parameters. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 247–252, 2007     

Highly crosslinked nanocomposites of aromatic dicyanates/SiO2 via the sol–gel method

Highly crosslinked nanocomposites of bisphenol A dicyanate (BADCy) containing silica clusters were successfully prepared via the sol–gel process. The silica clusters were generated from various metal alkoxide precursors, including methyltrimethoxysilane (TMOS), 3‐glycidoxypropyltrimethoxysilane (GPOS), and 2‐(3,4‐epoxycyclohexyl) ethyltrimethoxysilane (ECOS). The metal alkoxide precursors GPOS and ECOS were, in turn, used as coupling agents. Three kinds of systems involving BADCy/TMOS, BADCy/coupling agent, and BADCy/TMOS/coupling agent were individually prepared and thoroughly investigated using various methods. Each kind of system was of a particular characterization and morphology and had distinct physical and dielectric properties. Isolated silica clusters on a nanoscale were homogenously distributed in the highly crosslinked BADCy/TMOS hybrid system. The characterization of BADCy/TMOS nanocomposites showed improved physical properties, when compared with the neat BADCy network. The particle sizes can be controlled by adding different amounts of TMOS and are slightly increased (in the range of 50–105 nm) with increasing TMOS content. On the other hand, in the highly crosslinked BADCy/coupling agent hybrid system, the silica clusters were tethered to the BADCy matrix by the coupling agent. An oxazoline linkage was detected during the reaction of cyanate groups in BADCy with the epoxide groups in the coupling agent. These nanocomposites exhibited weakened mechanical properties but are of a smaller and more homogenous particle size in the range of 30–50 nm, irrespective of the silica content. Finally, the BADCy/TMOS/coupling agent system was successfully designed to combine the advantages of the two systems mentioned above. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1356–1366, 2007     

Preparation and characterization of hybrid thiol‐ene/epoxy UV–thermal dual‐cured systems

Hybrid thiol‐ene/epoxy coatings were prepared by combining thiol‐ene photo‐curable formulations with epoxy monomers, through a dual UV–thermal curing process. An increase in glass transition temperature and in storage modulus was observed for the hybrid thiol‐ene/epoxy coatings when compared with the pristine thiol‐ene UV‐cured system. Also, the bisphenol A moieties introduced into the hybrid networks during the dual‐curing process induced an increase in thermal stability of the cured materials. It has been demonstrated that the addition of epoxy monomer to the thiol‐ene photo‐curable system is a good strategy to follow in order to improve the final properties of thiol‐ene‐based coatings leading to a wide range of possible applications for the hybrid materials. Copyright © 2010 Society of Chemical Industry     

Preparation and characterization of UV‐curable organic/inorganic hybrid composites for NIR cutoff and antistatic coatings

In this study, UV‐curable organic/inorganic hybrid composite coatings with near infrared (NIR) cutoff and antistatic properties were prepared by high‐shear mixing of two kinds of polymer matrices and coated on plastic and glass substrates by the doctor‐blade method. This study also investigated the morphology, stability, optical properties, electrical resistivity, and durability of the UV‐cured composite coats. It was found that the composite coatings were very stable under centrifugation. Moreover, the films with transmittance of above 80% in a visible light region (400–800 nm) and of ～ 40% to 50% in the NIR region (1000–1600 nm) showed low haze of 6.9%, electrical resistivity of around 2.3 × 10⁷ Ω/square. Thus, excellent adhesion, scratch, and weathering durability can be produced on polycarbonate substrate at room temperature. The experimental results reveal that UV‐curable organic/inorganic hybrid composites can be used effectively to fabricate films with NIR cutoff as well as antistatic properties, indicating a high potential for practical application in architectural, automotives, and optoelectronics. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Transparent UV curable antistatic hybrid coatings on polycarbonate prepared by the sol–gel method

UV curable, hard, and transparent organic–inorganic hybrid coatings with covalent links between the inorganic and the organic networks were prepared by the sol–gel method. These hybrid coating materials were synthesised using a commercially available, acrylate end-capped polyurethane oligomeric resin, hexanedioldiacrylate (HDDA) as a reactive solvent, 3-(trimethoxysilyl)propoxymethacrylate (MPTMS) as a coupling agent between the organic and inorganic phase, and a metal alkoxide, tetraethylorthosilicate (TEOS). The materials were applied onto polycarbonate sheets and UV cured, followed by a thermal treatment to give a transparent coating with a good adhesion and abrasion resistance. The high transmission and the thermogravimetric behaviour indicate the presence of a nanoscale hybrid composition. In a taber abrasion test, uncoated polycarbonate sheets exhibit a 48% decrease in light transmittance at 633 nm after 300 wear cycles, whereas the hybrid coating system containing 10 wt% silica shows only 10% decrease in light transmittance. For obtaining antistatic coatings, an intrinsically conductive polymer (ICP) was added to the optimised coating formulation. It is shown that the surface resistivity of the organic–inorganic hybrid coating can be reduced from 10¹⁶ to 10⁶ Ω for a high concentration of ICP in the coating formulation.