Study the effect of thermal annealing on adhesion strength of Silver-Tantalum Oxide thin film deposited by reactive magnetron sputtering

Stainless steel (SS) are extensively used for healthcare, hygiene and surgical applications due to their excellent corrosion resistance and adequate mechanical strength. Among this class SS 316?L is employed most widely, due to highest corrosion resistance, good mechanical properties, resistance to sensitization and ease of fabrication. To incorporate antimicrobial characteristic in SS 316?L based surgical tools a nanocomposite layer comprising of Silver (Ag) and Tantalum oxide (Ta_xO_x) has been deposited by using Physical Vapor Deposition (PVD) magnetron sputtering. Delamination of ceramic layers on SS 316?L substrate is one of the major limitation arising from insufficient crystallization and poor adhesion strength. PVD magnetron sputtering has been employed to develop 5.49?µm thick Ag-Ta_xO_x nanocomposite layer on SS 316?L. Substantially improved adhesion strength has been achieved by controlling thermal treatment. The microstructure, surface and phase analysis of as-sputtered and annealed thin films has been carried out to determine the characteristics of the developed layer. A nanocomposite layer on SS 316?L substrate comprising of Ag and Ta_xO_x has been achieved by releasing O₂ during deposition. Thermal treatment was performed at 300, 400, 500 and 600?°C which progressively increased the crystallinity and segregation of Ag at the surface. Highest adhesion strength was achieved by annealing the coated samples at 400?°C, which exhibited four-fold increased adhesion strength when compared to as-deposited layer. The precipitation of a new phase Silver tantalum oxide (AgTaO₃) was observed for the samples annealed at temperature above 400?°C, which may be responsible for the decrease in adhesion strength.     

Physico-chemical and antimicrobial properties of Ag/Ta2O5 nanocomposite coatings

Surface modification of surgical instruments is carried out in order to improve the antibacterial performance against the surgical site infections. Healthcare acquired infections (HAI) and Nosocomial infections are one of the leading causes of complications/deaths after surgery. There is an increasing trend of antibiotic resistance in bacteria such as, vancomycin-resistant Enterococcus (VRE), carbapenem-resistant Enterobacteriaceae (CRE), multi-drug-resistant Mycobacterium tuberculosis (MDR-TB), methicillin-resistant Staphylococcus aureus (MRSA), and Neisseria gonorrhoeae. Thus, surfaces that counteract the adherence and growth of bacteria are employed to avoid the infections. In present study, stainless steel 316 L (SS 316 L) was coated with Silver/Tantalum oxide (Ag/Ta₂O₅) nanocomposite using reactive magnetron sputtering. The as-sputtered Ag/Ta₂O₅ nanocomposite (a-Ag/Ta₂O₅) film was crystallized via thermal treatment at 400 °C. Due to the annealing, the AgNPs migrated to the surface through the columnar paths of the a-Ag/Ta₂O₅. Thus, the crystallized layer (c-Ag/Ta₂O₅) exhibited 302% improvement in adhesion strength and enhanced hydrophopibicity. The c-Ag/Ta₂O₅ also demonstrated excellent antibacterial performance against Staphylococcus aureus (NCTC 6571) (gram-positive bacteria) and Escherichia coli (ATCC 15597) (gram-negative bacteria) according to the inhibition zone measurements. These results suggest that c-Ag/Ta₂O₅ deposition on SS 316 L substrate has a high potential to serve as an adherent, antibacterial layer on the surgical tools, in order to resist surgical site infections.     

Development of poly(vinylcarbazole)/alumina nanocomposite coatings for corrosion protection of 316L stainless steel in 3.5% NaCl medium

Poly(vinylcarbazole) (PVK) and PVK‐alumina (Al₂O₃) nanocomposite coatings were electrochemically coated on 316 L stainless steel (SS) substrates for corrosion protection of 316 L SS in 3.5 weight (wt) % NaCl medium. The formation of PVK and incorporation of nanoalumina particles in PVK‐Al₂O₃ nanocomposite coatings were confirmed from attenuated total reflectance‐infrared spectroscopy (ATR‐IR). Thermal analysis (TG) results showed enhanced thermal stability for the composites relative to PVK. Incorporation of Al₂O₃ nanoparticles enhanced the micro hardness of PVK coated 316 L SS. The dispersion of alumina nanoparticles was examined via scanning electron microscope (SEM) and tunneling electron microscopy (TEM) and revealed distinct features. The influence of nanoparticles on the barrier properties of PVK and PVK‐Al₂O₃ nanocomposites was evaluated in aqueous 3.5 wt % NaCl by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies. The results proved that PVK nanocomposite coatings provided better protection for 316 L SS than PVK coatings. The drastic increase in impedance values is due to the high corrosion resistance offered by the PVK nanocomposite coatings that arises due to the interaction between Al₂O₃ nanoparticles and PVK. The highest corrosion protection shown by the 2 wt % nano Al₂O₃ incorporated PVK composite coatings proved enhanced corrosion resistance compared to PVK. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44937.     

Strongly adherent Al2O3 coating on SS 316L: Optimization of plasma spray parameters and investigation of unique wear resistance behaviour under air and nitrogen environment

Plasma spray deposition of Al₂O₃ is a well-established technique for thick ceramic coatings on various substrates to shield them from corrosion and wear. Owing to its high hardness, aluminum oxide is known to protect stainless steel substrates from wear. However, the plasma process requires optimization for desired coating thickness and adhesion strength. It is also necessary to understand the sensitivity of friction and wear resistance of the deposited coating on exposed environment for evaluation of service life. The study offers comprehensive investigation on plasma process parameters for the development of strongly adherent aluminium oxide coatings on SS 316L substrate. Impact of environment like dry air and dry nitrogen on tribological properties of the coatings was also investigated. Dense adherent coatings of alumina could be deposited on SS 316L at a plasma power of 20 kW with an intermediate bond coat of NiCrAlY to enhance the adhesion properties. The effects of stand-off distance and bond coat thickness on adhesion strength were additionally examined. Further, the coatings were characterised for phase composition, microstructure, microhardness and wear resistance potential. Reciprocating wear tests of the coatings were carried out using ball on disc reciprocating tribometer at different loading conditions (5, 10 and 15 N) at constant (5 Hz) sliding frequency. Unlike the coefficient of friction (COF), wear volume was found to increase with an increase in normal load. These adherent coatings revealed promising properties for the applications where the tribological failure of SS 316L in dry air or dry nitrogen environment is to be controlled.     

Hydroxyapatite coating on selectively passivated and sensitively polymer-protected surgical grade stainless steel

Surgical grade stainless steel (316L SS) is a widely used implant material in orthopedic surgeries. However, the release of metallic ions evidenced from the 316L SS implants in vivo conditions is a big challenge. In order to minimize the release of metallic ions, coating the 316L SS implant with a biocompatible material like hydroxyapatite [HAP, Ca₁₀(PO₄)₆(OH)₂] is one of the suitable methods. In this paper, the hydroxyapatite coating on borate passivated through poly-ortho-phenylenediamine (PoPD)-coated 316L SS by a dip coating method has been reported. The coatings were characterized by electrochemical techniques such as potentiodynamic polarization, electrochemical impedance spectroscopy, and cyclic voltammetry. Surface characterization studies of the coatings such as X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) were also carried out. The leach out characteristics of the coatings was determined at the impressed potential. The mechanical property of the coatings was evaluated by Vicker’s microhardness test. The Cr-rich passive film formed underneath the PoPD layer showed a higher protective efficiency. The ability to form apatite on the post-passivated PoPD-coated 316L SS specimen was examined by immersing it in the simulated body fluid. The enhanced corrosion resistivity of the HAP coating on the post-passivated PoPD-coated 316L SS was due to an effective barrier of PoPD followed by the passive film underneath the PoPD.     

Hierarchical polymer nanocomposite coating material for 316L SS implants: Surface and electrochemical aspects of PPy/f-CNTs coatings

Biocompatible nanocomposite coatings can be synthesized to offer improved surface properties for biomaterials and biomedical implants. Nanocomposite coatings containing polypyrrole (PPy) matrix reinforced with functionalized multi-wall carbon nanotubes (f-CNTs) were deposited on 316L SS substrates using electrochemical route. FT-IR, XRD, SEM, and TEM were employed to characterize the nanocomposite microstructure. High resolution imaging showed relatively uniform dispersion of the CNTs in the nanocomposite with a typical tubular structure. Micro-indentation tests revealed improvement in the hardness of the PPy/CNTs coatings. Measurement of the contact angle indicated enhanced surface wettability of the nanocomposite coatings. The corrosion behavior of 316L SS samples coated with PPy/CNTs was studied in SBF medium. The corrosion potential and the breakdown potential of coated 316L SS substrates shifted to more noble values as compared to uncoated 316L SS samples. The results suggest that incorporating CNTs as reinforcements in PPy coatings can provide enhanced properties in terms of surface hardness, biocompatibility, and corrosion resistance.     

Preparation and characterization of electrospun Ag/polyacrylonitrile composite nanofibers

Novel composite nanofibers consisting of Ag nanoparticles and polyacrylonitrile (PAN) were fabricated successfully. The Raman properties of these Ag/PAN nanofibers were studied at low temperatures, which showed good Raman characteristics. In the process, a PAN solution containing Ag ions was directly electrospun to obtain nanofiber films containing Ag ions, and the Ag ions of resulting composite nanofibers were reduced to Ag nanoparticles in N₂H₅OH aqueous solution. Then, we treated Ag/PAN composite nanofibers at 100 °C, 200 °C, 400 and 600 °C, respectively. The Ag/PAN nanocomposite film was characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) patterns and surface-enhanced Raman scattering (SERS) spectroscopy.     

Antibacterial activity of DLC and Ag–DLC films produced by PECVD technique

Diamond-like carbon (DLC) films have been the focus of extensive research in recent years due to its potential application as surface coatings on biomedical devices. Doped carbon films are also useful as biomaterials. As silver (Ag) is known to be a potent antibacterial agent, Ag–DLC films have been suggested to be potentially useful in biomedical applications. In this paper, DLC films were growth on 316L stainless steel substrates by using Plasma Enhanced Chemical Vapour Deposition (PECVD) technique with a thin amorphous silicon interlayer. Silver colloidal solution was produced by eletrodeposition of silver electrodes in distilled water and during the deposition process it was sprayed among each 25 nm thickness layer DLC film. The antibacterial activity of DLC, Ag–DLC and silver colloidal solution were evaluated by bacterial eradication tests with Escherichia coli (E. coli) at different incubation times. With the increase of silver nanoparticle layers in Ag–DLC, the total compressive stress decreased significantly. Raman spectra showed the film structure did not suffer any substantial change due to the incorporation of silver. The only alteration suffered was a slightly reduction in hardness. DLC and Ag–DLC films demonstrated good results against E. coli, meaning that DLC and Ag–DLC can be useful to produce coatings with antibacterial properties for biomedical industry.     

H2SO4 as a passivating medium on the localised corrosion resistance of surgical 316L SS metallic implant and its effect on hydroxyapatite coatings

The localised corrosion resistance of 316L SS metallic implant due to H₂SO₄ treatment is being studied through electrochemical studies involving cyclic polarisation experiments and impedance studies. The efficiency of hydroxyapatite (HAP) coatings on H₂SO₄ treated 316L SS is also been investigated through electrochemical studies and the dissolution characteristics of the coatings. The study reveal that 15% H₂SO₄ treatment was found to be efficient in the corrosion resistance of 316L SS and dissolution of alloy is considerably reduced in the hydroxyapatite coatings on 15% H₂SO₄ treated 316L SS.     

Preparation and antibacterial activity of Ag/TiO2-functionalized ceramic tiles

An Ag/TiO₂ coating was deposited onto glazed ceramic tiles by a sol-gel and spraying method at high temperatures. The coating was characterized by X-ray diffraction, scanning electron microscopy, and atomic force microscopy. The results showed that silver was present in rutile-TiO₂, and the temperature did not change the phase composition of the samples. The Ag/TiO₂ coating had a higher roughness than the TiO₂ coating. The tape test (D 3359–08) showed that the coatings prepared at 950 °C and 1000 °C had good adhesion to the ceramic tile substrate. The antibacterial activity of the coating was tested by photocatalytic sterilization experiments. The results showed that the Ag/TiO₂ coating had a higher antibacterial activity than the TiO₂ coating, and the sterilization efficiency of Escherichia coli, Staphylococcus aureus, Shigella, and Salmonella exceeded 99.655% under 2 h of visible light irradiation. This research provides a method to create Ag/TiO₂ coatings with good thermal resistance, adhesion, and antibacterial activity. This improves the low photocatalytic activity caused by the anatase-to-rutile transformation of TiO₂ at high temperatures and the poor adhesion at low temperatures.     

Thermal annealing induced cave in and formation of nanoscale pits in Ag–TiO2 plasmonic nanocomposite thin film

Ag–TiO₂ nanocomposite thin films on silica glass were prepared through thermal evaporation in combination with RF magnetron sputtering. Thermal annealing induced changes in the optical, morphological and structural properties of Ag–TiO₂ nanocomposites were examined using optical absorption, photoluminescence spectroscopy, Raman spectroscopy, FESEM, AFM and XRD. FESEM and AFM studies revealed cave in of the Ag–TiO₂ thin film at various places leading to the formation nanoscale pits upon thermal annealing at 600 °C. The computed average size of pits was found to be 54 nm. Raman studies indicated 600 °C annealing induced transformation of anatase phase of TiO₂ into anatase/rutile mixed phase TiO₂. Optical absorption spectra showed systematic changes due to the effects of mixed phase formation and variation in the plasmonic behavior upon annealing. PL results of the as deposited Ag–TiO₂ thin film showed peaks at 377, 402, 432 and 486 nm. PL studies of Ag–TiO₂ nanocomposites treated at different annealing temperatures revealed changes in defect concentration in TiO₂. The tentative mechanism for the creation of nanoscale pits in Ag–TiO₂ thin film through thermal annealing was proposed.     

Preparation and characterization of hydroxyapatite-forsterite-bioactive glass nanocomposite coatings for biomedical applications

In order to improve biological and mechanical properties of hydroxyapatite, the concept of hydroxyapatite-included nanocomposite coatings was introduced. By judiciously choosing constituent ceramics for composites preparation, the biological and mechanical performance of coatings can be tailored in order to meet various clinical requirements. The aim of this work was fabrication, development and characterization of novel hydroxyapatite-forsterite-bioactive glass nanocomposite coatings. The sol-gel technique was used to prepare hydroxyapatite-forsterite-bioactive glass nanocomposite in order to apply coating on 316L stainless steel (SS) by dip coating technique. The X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX) were used to investigate the phase structure, microstructure and morphology of the coating. In order to evaluate the forsterite incorporation influence upon bioactivity, the changes on the surfaces of the prepared composite coatings after the predicted days of contact with simulated body fluid (SBF) were investigated by SEM. Results showed that the suitable calcined temperature for nanocomposite coatings with different amounts of forsterite was 600 °C. At this temperature, the homogenous and crack-free coating could attach to the 316L SS substrate. The crystallite sizes of the prepared coatings were lower than 100 nm. The EDX analysis of hydroxyapatite-forsterite-bioglass, coated 316L SS surface, indicated consisting elements of prepared coatings and the substrate. During immersion in the SBF at pre-determined time intervals, apatite layer was formed and stimulation for apatite formation was increased with increase in forsterite amounts. It seems that hydroxyapatite-forsterite-bioactive glass nanocomposite coatings might be good candidates for biomedical applications.     

Synthesis and characterization of nanoporous sodium-substituted hydrophilic titania ceramics coated on 316L SS for biomedical applications

Bioactive sodium-substituted titania coating on 316L SS substrate was prepared. XRD patterns exhibited the formation of a mixture of two phases (Na₂Ti₃O₇, Na₂Ti₆O₁₃) with monoclinic structure. FTIR spectra showed that the set of overlapping peaks in the range of 800–400 cm⁻¹ are related to Ti–O and Ti–O–Ti groups. SEM-EDAX, AFM, and TEM showed the surface morphology of the coated surface to be nanoporous and uniform. The influence of the bioactivity of the coating in a simulated body fluid (SBF) medium was examined. Excellent adhesion of the ceramic composites to the substrate was achieved. The hydrophilic nature of the sodium titanate coating induced the formation of hydroxyapatite layer on the metal surface. The corrosion protection performance of the coatings has been evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy measurements, which proved increased corrosion resistance of nanosodium titanate-coated 316L SS. These results imply that the sodium titanate-coated 316L SS acts as a barrier layer to the metallic substrate.     

Influence of different introduction modes of metal Ag into plasma sprayed Al2O3 coating on tribological properties

Al₂O₃ coating and Al₂O₃/Ag (10%) composite coating were prepared on the surface of GH4169 superalloy by the atmospheric plasma spraying technology. And an in-situ synthesis method was applied to introduce the Ag particles into a part of Al₂O₃ coatings to obtain Al₂O₃/Ag(synthesis) composite coating. Then, the microstructure and mechanical properties of these three Al₂O₃-based coatings were systematically studied in this work. In order to reveal the lubrication characteristics of Ag, their friction tests were carried out at room temperature (RT), 400 °C, 600 °C and 800 °C, respectively. The results showed that both microstructure and mechanical properties of Al₂O₃/Ag(synthesis) composite coating were better than that of Al₂O₃/Ag (10%) composite coating because many pores and cracks produced during the direct spraying. Although the friction coefficients of two kinds of composite coatings were close to that of Al₂O₃ coatings at RT, their wear rates were both greatly decreased due to the introduction of Ag. In addition, the lubricating performance of Ag was not enough to reduce their friction coefficients when friction temperature is lower than 600 °C. However, the friction coefficients of these composite coatings were both reduced to about 0.3 at 800 °C . At this time, the Al₂O₃/Ag(synthesis) composite coating also exhibited a lower wear rate because of its dense microstructure and excellent mechanical properties.     

Effectiveness of PANI/Cu/TiO2 ternary nanocomposite on antibacterial and antistatic behaviors in polyurethane coatings

Surfaces with antibacterial and antistatic functionalities are one of the new demands of todays' industry. Therefore, a facile method for the preparation of multifunctional polyaniline/copper/TiO₂ (PANI/Cu/TiO₂) ternary nanocomposite based on in situ polymerization is presented. This nanocomposite was characterized through the different techniques and was utilized for induction of antibacterial and antistatic properties in polyurethane coatings. Measurement of the conductivity of PANI/Cu/TiO₂ ternary nanocomposite indicated higher electrical conductivity of this nanocomposite compared to pure PANI. The antibacterial activity of the modified polyurethane coatings was tested against Gram-positive and Gram-negative bacteria which led to remarkable reduction in bacterial growth. Besides, it was observed that polyurethane coating with 2 wt % content of ternary nanocomposite has a surface electrical resistance equal 4 × 10⁸ Ω/sq which acquires surface electrical resistance of standard antistatic coatings. The final coatings were also characterized in terms of thermal and mechanical properties to investigate the effect of the ternary nanocomposite on improvement of these properties. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48825.     

Efficient one-step fabrication of superhydrophobic nano-TiO2/TMPSi ceramic composite coating with enhanced corrosion resistance on 316L

TiO₂ Nanoparticle/Trimethoxy(propyl)silane (TMPSi) ceramic composite coating was deposited on 316L steel using a one-step electrophoretic deposition (EPD) method. Silane coupling agent (TMPSi) was added to the EPD bath in different concentrations (from 0.5 to 15 vol %) to decrease the surface energy of the deposited coating. TiO₂ coating is hydrophilic whereas by adding varying concentrations of TMPSi, the obtained nanocomposite coating showed much better hydrophobicity. Surface wettability was measured by water contact angle (WCA) and sliding angle (SA) tests. Moreover, the effect of TMPSi concentration was determined by comparing the WCA and SA values. Surface morphology was studied through Field Emission Scanning Electron Microscopy (FESEM), and the presence of micro/nano meter roughness on the surface was confirmed. The distribution of elements were investigated by EDS analysis in which their uniform dispersion was observed. Corrosion behavior of 316L samples before and after the coating process was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests in 3.5 wt % NaCl solution. The polarization curve proved that the superhydrophobic ceramic nanocomposite coatings (WCA = 168° and SA = 3.1°) were able to decrease the corrosion rate of bare 316L (from 12.180 to 5.621 (μm per year)).     

Ag–Sr doped mesoporous bioactive glass nanoparticles loaded chitosan/gelatin coating for orthopedic implants

In this study, we investigated surface and biological properties of Ag–Sr-doped mesoporous bioactive glass nanoparticle (Ag–Sr MBGN) loaded chitosan/gelatin coatings deposited by electrophoretic deposition (EPD) on 316L stainless steel. The EPD parameters, that is, deposition time, applied voltage, and distance between the electrodes was optimized by the Taguchi design of experiment (DoE) approach. Scanning electron microscopy (SEM) images illustrated the spherical morphology of the synthesized Ag–Sr MBGNs with the mean particle size of 160 ± 20 nm. Energy-dispersive X-ray (EDX) spectroscopy results confirmed the presence of Ag and Sr in the synthesized MBGNs. Optimum EPD parameters determined by DoE approach were 5 g/L of Ag–Sr MBGNs, deposition time of 5 min, and applied voltage of 30 V. SEM images confirmed that the coatings were fairly homogenous. Fourier-transform infrared spectroscopy and EDX results confirmed the presence of chitosan, gelatin, and Ag–Sr MBGNs in the coatings. Chitosan/gelatin/Ag–Sr MBGN composite coatings exhibited suitable wettability for the protein attachment and proliferation of osteoblast cells. The composite coatings exhibited suitable adhesion strength with the substrate. The coatings developed HA crystals upon immersion in simulated body fluid. The results of the turbidity test confirmed that the coatings are antibacterial to the Escherichia coli cells.     

Effect of sub-layer temperature during HFCVD process on morphology and corrosion behavior of tungsten carbide coating

WC coating was deposited on the polished and cleaned 316L stainless steel by Hot Filament Chemical Vapor Deposition (HFCVD) technique at 400°C and 500°C. Field Emission Gun Scanning Electron Microscope (FEG-SEM) was used to study the corrosion morphology of the WC coatings. Energy dispersive spectroscopy (EDS) was used to analyze the chemical composition of the coatings. Coating porosity was measured by immersion in water. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques were used to study the corrosion behavior of the coating in the solution of 1 mol/L H₂SO₄. Results showed that the WC coatings have a honeycomb microstructure where its porosity was increased at higher temperature of the sub-layer. Also, the WC coating significantly increases the corrosion resistance of 316L stainless steel. And increasing the sub-layer temperature in the HFCVD method reduces the corrosion resistance of the WC coating. Corrosion morphology was indicative of pitting corrosion of the WC coating.     

Influence of layer number and sintering temperature on microstructural,tribological, and corrosion behavior of Al2O3–TiO2 multilayer coatings

The effects of layer number (2, 4, and 6-layer) and sintering temperature (800, 900, 1000, and 1100 °C) on the microstructure, wear, and corrosion properties of Al₂O₃–TiO₂ multilayer coatings deposited on 316L stainless steel plates using the sol-gel dip coating technique were investigated. The wear characteristics were measured through ball-on-disc type dry sliding tests using an Al₂O₃ ball under a 1 N load, whereas the corrosion features were determined by potentiodynamic polarization tests conducted in a 3.5 wt% NaCl solution. Anatase, rutile, α-Al₂O₃, and γ-Al₂O₃ phases were obtained in the hybrid coatings, depending on the sintering temperatures. However, at 1100 °C, the coating did not adhere well to the substrate due to passive oxide film formation on the 316L plate, leading to spalling. Besides, the surface homogeneity deteriorated in the 6-layer coated sample due to higher organic removal and residual stresses. The corrosion rate decreased with the increasing number of layers, but the sensitivity to corrosion varied due to changes in surface properties. The 4-layer coated sample sintered at 1000 °C achieved the highest wear strength (improved by up to 71.1%) and corrosion resistance (increased by up to 90.4%) due to its decreased porosity and homogeneously distributed finer particles.     

A mechanical and modelling study of magnetron sputtered cerium-titanium oxide film coatings on Si (100)

Ce/Ti mixed metal oxide thin films have well known optoelectrical properties amongst several other physio-chemical properties. Changes in the structural and mechanical properties of magnetron sputtered Ce/Ti oxide thin films on Si (100) wafers with different Ce:Ti ratios are investigated experimentally and by modelling. X-ray Photoemission Spectroscopy (XPS) and X-ray diffraction (XRD) confirm the primary phases as trigonal Ce₂O₃ and rutile form of TiO₂ with SiO₂ present in all prepared materials. FESEM imaging delivers information based on the variation of grain size, the mixed Ce/Ti oxides providing much smaller grain sizes in the thin film/substrate composite. Nanoindentation analysis concludes that the pure cerium oxide film has the highest hardness value (20.1?GPa), while the addition of excess titanium oxide decreases the hardness of the film coatings. High temperature in-situ XRD (up to 1000?°C) results indicate high thermal phase stability for all materials studied. The film with Ce:Ti?=?68%:32% has a new additional minor oxide phase above 800?°C. Contact angle experiments suggest that the chemical composition of the surface is insignificant affecting the water contact angle. Results show a narrow band of 87.7–95.7° contact angle. The finite element modelling (FEM) modelling of Ce/Ti thin film coatings based on Si(100); Si(110); silica and steel substrates shows a variation in stress concentration.