Evaluation of urea-formaldehyde adhesives performance by recently developed mechanical tests

In the open literature, two main strategies can be found for synthesizing urea-formaldehyde (UF) resins. One is the alkaline-acid process, which takes place in three steps, usually an alkaline methylolation followed by an acid condensation and then the addition of a final amount of urea. The other process consists of four steps, the main difference being an initial condensation in strongly acid environment.In this work, we evaluate the curing behaviour of four resins produced using the aforementioned processes by the Integrated Pressing and Testing System (IPATES) and the Automated Bonding Evaluation System (ABES).The characterisation of the bond strength development during hot pressing by ABES and IPATES shows that the four resins will have different performances in the bonding process of wood-based composites. For each resin, the effect of pressing parameters such as temperature, adhesive and hardener ratios on shear strength (ABES) and internal bond (IPATES) during hot pressing is put into evidence.     

Wood adhesives derived from hyperbranched polyglycerol cross-linked with hexamethoxymethyl melamines

Wood adhesive system based on hyperbranched polyglycerol cross-linked with hexamethoxymethyl melamines was described. The obtained results showed that it was possible to develop polyglycerol-based interior-grade adhesive exhibiting dry shear strengths of the joints exceeding that of the solid wood. Gelling times of the studied formulations were comparable to those of the industrial thermosetting systems (60–80 s at 100 °C). It was also found that wet shear strengths depended on functionality and F/Me molar ratio in the cross-linking resin.     

Swelling Behaviour of Cured Urea–Formaldehyde Resin Adhesives with Different Formaldehyde to Urea Mole Ratios

As a part of understanding of the network structure of urea–formaldehyde (UF) resin adhesives, this study examined the swelling behaviour of cured UF resin adhesives with four different formaldehyde–urea (F/U) mole ratios, using Flory–Rehner thermodynamic theory and field emission-scanning electron microscopy (FE-SEM) to relate the swelling behaviour to consequently induce micromorphological changes. Cured UF resin films before and after acetone extraction were exposed to swelling in dimethyl sulphoxide at three different temperatures. For the first time, this study reported the experimentally determined swelling parameters, such as sol fraction (ω_sol), polymer volume fraction (φ_p), polymer–solvent interaction parameter (χ), and the number average molecular weight between cross-links (M_c), for cured UF resin adhesives. Both ω_sol and M_c decreased as the F/U mole ratio increased. But these values increased with an increase in the swelling temperature. The extraction resulted in negative ω_sol values, suggesting the removal of a scattered distribution of ω_sol in the cured UF resins. The micromorphology helped to explain the differences in the molecular integrity of the resins, indicating a close relationship between the swelling behaviour and the morphological changes after the swelling.     

A novel fiber–veneer-laminated composite based on tannin resin

Natural nonwoven fiber was impregnated with a tannin resin and laminated with wood veneer for preparation of laminated composites. The tannin resin used showed a good compatibility with the natural fiber, and was easy to assemble with the wood veneers. The tannin resin penetration into the wood veneer was observed by light microscopy. The laminated composite shows very good mechanical properties and water resistance. Shear force–displacement testing demonstrates that the laminated composite had a ductile behavior under wet testing conditions. The laminated composite was prepared using 100% natural biorenewable raw materials and had good properties compared to conventional plywood bonded with synthetic resin.     

Improving performance of polyvinyl acetate (PVA) as a binder for wood by combination with melamine based adhesives

In this study blending PVA with MUF and MF was evaluated as an approach to enhance the performance of PVA towards water and elevated temperatures. MF and MUF were added to PVA at different proportions: 15%, 30%, 50%, 70% and 100%. Blends of PVA with MF and MUF were used as adhesives to bond wood joints. The shear strength of wood joints was measured at dry and wet states, and elevated temperatures. Thermogravimetric analysis was used to study thermal stability of PVA and its blends with MF and MUF. The structural changes caused by the inclusions were characterized by Fourier transforms infrared spectroscopy (FT-IR). The results showed that shear strength of wood joints were improved by the addition of MF and MUF to PVA in all conditions. Adding small amounts of MUF or MF (as low as 15%) enhanced the performance of wood joints towards water and elevated temperatures. The extent of improvement was sometimes so high that the strength of glue line surpassed strength of wood in wet conditions leading to wood failure rather than glue failure. MF had more effectiveness in improving shear strength of wood joints than MUF in all conditions. Thermal stability of PVA was increased by MF but the effect of MUF on thermal stability of PVA was dependent on MUF proportions and temperatures. FT-IR analyses showed that there are some chemical bonds between PVA and MF. Considering costs, effectiveness and formaldehyde emission, adding 15% MF to PVA seems the optimal proportion of MF in the PVA blends.     

Effect of surface conditions related to machining and air exposure on wettability of different Mediterranean wood species

Wettability of 6 different wood species commonly used in the woodworking industry in the Mediterranean region was evaluated in this study. The species were Norway spruce (Picea abies Karst.), umbrella pine (Pinus pinea L.), oak (Quercus sp.p.), chestnut (Castanea sativa Mill.) beech (Fagus sylvatica L.) and poplar (Populus sp.p.), and their surfaces were machined according to 3 different processes: planing, sanding and disc-sawing. Measurement of dynamic contact angle and extractives (evaluated by means of GC–MS analysis) were carried out on freshly cut and 24 h air exposed surfaces, in order to also evaluate the effect of ageing on wettability. The parameterisation of the contact angle vs. time curves allowed for the systematic statistical elaboration of data, in order to find the relationships existing between the four parameters characterising the dynamic curves and the considered factors (species, machining, ageing). The evaluations evidenced a different influence of these factors on the chosen parameters and hence some of them could be used to reliably assess both wood wettability and the effects of the factors here considered. In general softwoods showed higher contact angles than hardwoods due to the different anatomy and to the presence of resins and terpenes in addition to fatty acids and phenolic compounds, also present in hardwoods. After 24 h air exposure a shifting upwards of dynamic contact angle curves was observed but, despite the variation in surface composition, this shifting was imputable to other inactivation factors. Also machining appreciably influenced wettability, and the sanded surfaces were the most wettable as compared to both the planed and the disc-sawn ones. On the other hand, these observed differences diminished after ageing due to the levelling effect of inactivation that overcame surface inhomogeneities.     

Effects of NCO:OH ratio on the mechanical properties and chemical structure of Kraft lignin–based polyurethane adhesive

ABSTRACT

This work aimed to evaluate the influence of the aliphatic and aromatic hydroxyl level on the polyurethane adhesive property and chemical structure. This adhesive was obtained through the reaction of technical Kraft lignin (TKL) as polyol with diphenylmethane diisocyanate (MDI). Thus, lignopolyurethane adhesives were obtained with NCO:OH ratios of 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.1:1.0, and 1.2:1.0. Initially only the TKL aliphatic hydroxyl level was taken into consideration in the stoichiometry in order to define the mass ratio between MDI and polyol. Subsequently, lignopolyurethane adhesive was obtained using the same NCO:OH ratios considering TKL total hydroxyls’ level, and aromatic and aliphatic hydroxyls. The chemical structures of the synthesized adhesives were analyzed by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (¹³C NMR). The mechanical property of the adhesively bonded joints, comprising wood substrates and synthesized adhesives, was measured using single lap shear tests. Results illustrated that by increasing the NCO:OH ratio, there is an increase in the free isocyanate content leading to higher shear strength values. Higher free isocyanate content leads to MDI dimer formation in the lignopolyurethane structure.     

Improving Hot-Water Resistance of Melamine-Urea-Formaldehyde by Addition of PolyFox PF-151N Polymer

Melamine urea formaldehyde (MUF) thermosetting wood adhesives have poor performance at elevated temperatures and humid conditions. PolyFox PF-151N polymer was mixed at different loadings (0.05, 0.1, 0.5, and 1%) with MUF to improve properties, especially water resistance and bond strength. The physical properties of the optimized MUF/PolyFox PF-151N resins were measured. In order to evaluate the quality of optimized MUF/PolyFox PF-151N resins, particleboards were produced and physical and mechanical properties were investigated.

The results show that it is possible to add PolyFox PF-151N up to 0.1% to the MUF resin without altering the mechanical properties of the commercial MUF. The mechanical properties of the particleboard panels bonded with the optimal MUF/PolyFox PF-151N (99.9/0.1 by weight) resin were considerably increased as compared to the panels glued with neat MUF resin. The use of PolyFox significantly reduced 2-h and 24-h thickness swelling compared to the control panels.     

Covalent bonding of wood through chemical activation

The reaction of softwood thermomechanically pulped fibres with succinic anhydride (SA) and its subsequent reaction with hexamethylene diamine (HMDA) were examined, the latter employing the coupling agents dicyclohexylcarbodiimide, or diisopropylcarbodiimide. FTIR and ¹³C NMR studies showed amide linkages were produced between SA modified fibres and the diamine. Wood veneers were covalently bonded using this technology. It was found that during hot pressing bonding occurs between SA treated veneers and HMDA without the need for a coupling agent.