HIGH TEMPERATURE DRYING FROM THE THREE PRIMARY ORTHOGONAL SURFACES OF LOBLOLLY PINE

While several permeability studies have been performed, little information is available on the flow of water in wood along its three orthogonal axes during high temperature drying. Much southern yellow pine construction lumber is dried at temperatures above 100°C, thus how water moves in wood is of concern. In this experiment individual Loblolly pine (Pinus taeda) sapwood cubes were coated on two of their three orthogonal faces (longitudinal, radial, and tangential) and the effect of this sealing on the drying rate was determined. From these cubes, drying rates from each of the three primary planes were determined. The free water movement/evaporation between the radial and tangential faces was not statistically different, while the longitudinal rate was approximately three times faster. In commercial practice, the faster longitudinal rate is negated by the very small portion of transverse surface area relative to total lumber surface area. This partially explains why end checking and moisture variation in high temperature dried southern yellow pine lumber are not significant causes of degrade. There was no statistically significant difference in permeability across the seasons tested.     

VACUUM-PRESS DRYING OF THICK SOFTWOOD LUMBERS

ABSTRACT

In vacuum-press drying of softwood species, wood lemperaiure exhibited a low temperature gradient, and plateau temperature of core lasied during all stages of drying. The drying curves were close to “linear”. The drying rates of the short lumbers were higher for red pine and western hemlock, lower for white pine and similar for larch lumber compared to the long ones. Transverse and longitudinal moisture gradients were small for western hemlock and red pine, and great for larch and white pine lumber. Energy consumption curves were split into three sections: increasing moderately, fairly constant and increasing rapidly. Casehardening stress of dried lumber occurred very slightly. Dried lumbers exhibited strong tendency for fine end checking, slight surface checking and no internal checking. Shrinkage appeared to be low.     

VACUUM-PRESS DRYING OF THICK SOFTWOOD LUMBERS

In vacuum-press drying of softwood species, wood lemperaiure exhibited a low temperature gradient, and plateau temperature of core lasied during all stages of drying. The drying curves were close to “linear”. The drying rates of the short lumbers were higher for red pine and western hemlock, lower for white pine and similar for larch lumber compared to the long ones. Transverse and longitudinal moisture gradients were small for western hemlock and red pine, and great for larch and white pine lumber. Energy consumption curves were split into three sections: increasing moderately, fairly constant and increasing rapidly. Casehardening stress of dried lumber occurred very slightly. Dried lumbers exhibited strong tendency for fine end checking, slight surface checking and no internal checking. Shrinkage appeared to be low.     

Establishing Kiln Drying Schedule for Beech (Fagus orientalis) at 5-cm Thickness from the Neka Region

To establish a kiln drying schedule for beech (Fagus orientalis) lumber, 5-cm-thick boards were kiln dried down to a final moisture content of 8%. Three replications were made utilizing three kiln schedules of T5-C3, T5-C4, and T6-C4. With due attention to the effect of thickness on wood drying intensity, the t-test showed no significant difference between the thicknesses of the three drying schedules at a significance level of 99%. Therefore, the results of this study can be applied for 5-cm-thick boards.

The primary dry bulb temperature in each of the three schedules was adjusted to 41°C and the final dry bulb temperatures were adjusted to 71, 71, and 82°C, respectively. The schedule offering the shortest drying time for the desired quality was chosen. Specific gravity and dry specific gravity were measured as 0.52 and 0.61, respectively. Longitudinal, radial, tangential, and volumetric shrinkage were 0.46, 5.8, 10.2, 16.48%, respectively. The extent of defects including crook, bow, twist, and three longest surface checks of the lumber was determined for each drying schedule. Quality control graphs were used to analyze the lumber defects in order to determine the best drying schedule.

Analysis of the results indicates that with either of three kiln schedules the extent of defects before and after drying was not statistically different. However, the distribution of defects in the third schedule (T6-C4) was more uniform with respect to the average line compared to other two schedules. At the end of this schedule, a 17-h equalization and 24-h conditioning treatment is recommended.     

DRYING RATE AND TEMPERATURE PROFILE FOR SUPERHEATED STEAM VACUUM DRYING AND MOIST AIR DRYING OF SOFTWOOD LUMBER

Abstract

Two charges of green radiata pine sapwood lumber were dried, either using superheated steam under vacuum (90°C, 0.2 bar abs.) or conventionally using hot moist air (90/60°C). Due to low density of the drying medium under vacuum, the circulation velocity used was 10 m/s for superheated steam drying and 5.0 m/s for moist air drying, and in both cases, the flow was unidirectional. In drying, stack drying rate and wood temperatures were measured to examine the differences between the superheated steam drying and drying using hot moist air.

The experimental results have shown that the stack edge board in superheated steam drying dried faster than in the hot moist air drying. Once again due to the low density of the steam under vacuum, a prolonged maximum temperature drop across load (TDAL) was observed in the superheated steam drying, however, the whole stack dried slower and the final moisture content distribution was more variable than for conventional hot moist air drying. Wood temperatures in superheated steam drying were lower.     

Simulation of Drying Using a Kiln Model

A mathematical model was developed for simulating a convective batch lumber drying process. The model incorporates mass and heat transfer relationships within the lumber stack, as well as thermodynamic properties of the wood and drying air. It takes into account the change of air properties along the stack and its effect on the mass and heat transfer parameters. The model relies on a drying rate function that is an empirical correlation based on single-board tests. A drying rate function for western hemlock (Tsuga heterophylla) lumber was developed. The drying rate function was obtained based on experiment results from 500 small boards dried over a range of conditions used in commercial practice. The model was first validated against data available in the literature and then against large batches of hemlock dried in a laboratory kiln. In both cases, the model output was in good agreement with the average moisture content, the drying rates, and the temperatures measured in the larger batches.     

Review of Wood Drying Research in Brazil: 1984-2004

In Brazil, research on wood drying has been more focused on applied aspects than on fundamentals ones, and results have been published almost exclusively in Brazilian journals. The study of lumber deformation under aggressive drying conditions resulted in methods to group species and to define kiln schedules. Relationship between moisture content and electrical resistivity was used to improve quality control of dried lumber as well automatic control of the kiln drying process. Conventional kiln drying is the most common method for industrial drying, but seasoning and solar drying were also studied. The biggest research effort was directed to improve the drying of eucalypt lumber.     

Drying kinetics of poplar lumber during periodic hot-press drying

The drying kinetics of poplar lumber was experimentally investigated as a function of drying temperature (115, 135, 160, 185 and 205°C) during a periodic hot-press-drying process. Poplar lumber was dried under contact (compression ratio of 10%) and high-press states (compression ratio of 44%). Compared with the contact-state, the high-press-state showed higher drying rate and higher efficiency of removing free water than bound water in wood. Eight mathematical models from the literature were established to analyze the drying behavior. The Weibull model, with an average determination coefficient R² of 0.9958, fitted well for all applied drying conditions. The scale parameter decreased with increasing drying temperature and was lower for high-press-state drying compared with that for contact-state drying. Moisture diffusivity and activation energy were calculated according to the Weibull model. Diffusivity increased with increasing drying temperature, with the average value of 1.734?×?10^?6 and 3.313?×?10^?6?m²/s and activation energy of 34.79 and 32.85?kJ/mol for contact-state drying and high-press-state drying, respectively. Hot-press drying created an M-shaped curve of density distribution, with high density at the two surface regions gradually decreasing toward the core region. The contact state-dried wood showed increased density near the wood surface. Both average density and peak density improved in the case of high-press-state-dried wood. Furthermore, the hydrophilic index of wood for high-press-state drying was lower than that of the contact-state drying, and the opposite was true regarding crystallinity index. The hygroscopicity of high-press-dried poplar decreased with lower equilibrium moisture content and higher moisture excluding efficiency, compared with contact-state-dried poplar. The rapid, high-quality drying of poplar lumber through periodic hot-press was more potentially achieved by the high-press-state compared with contact-state drying.     

爆破处理对赤桉板材干燥速度的影响

对赤桉板材在压力为0.8MPa,温度为95℃的条件下进行爆破预处理,并与未处理板材的干燥速度作对比研究。爆破处理后赤桉板材含水率有所下降,与未爆破的赤桉板材相比,渗透性和干燥速度有明显的提高。当含水率在50%～30%时,爆破处理过的赤桉板材和未爆破处理过的赤桉板材的含水率降低速度最快;当含水率在纤维饱和点以下时,爆破处理对赤桉板材干燥速度的改善效果不显著。同时在该试验压力下,赤桉板材的力学强度没有降低,说明爆破预处理没有影响赤桉板材的宏观结构,具有一定的可行性。     

DRYING RATE AND TEMPERATURE PROFILE FOR SUPERHEATED STEAM VACUUM DRYING AND MOIST AIR DRYING OF SOFTWOOD LUMBER

Two charges of green radiata pine sapwood lumber were dried, either using superheated steam under vacuum (90°C, 0.2 bar abs.) or conventionally using hot moist air (90/60°C). Due to low density of the drying medium under vacuum, the circulation velocity used was 10 m/s for superheated steam drying and 5.0 m/s for moist air drying, and in both cases, the flow was unidirectional. In drying, stack drying rate and wood temperatures were measured to examine the differences between the superheated steam drying and drying using hot moist air.

The experimental results have shown that the stack edge board in superheated steam drying dried faster than in the hot moist air drying. Once again due to the low density of the steam under vacuum, a prolonged maximum temperature drop across load (TDAL) was observed in the superheated steam drying, however, the whole stack dried slower and the final moisture content distribution was more variable than for conventional hot moist air drying. Wood temperatures in superheated steam drying were lower.     

太阳能-除湿-常规分段组合木材干燥工艺优化

为降低木材干燥能耗,通过对杨木进行太阳能-除湿-常规分段组合干燥,即含水率40%以上采用太阳能进行预干,25%—40%采用除湿干燥,25%以下采用常规干燥,并与常规干燥进行干燥能耗和木材质量的对比。结果表明,分段组合干燥比常规干燥节能19%左右,而且干燥质量和常规干燥基本一致。分段组合干燥充分利用了三者各自的优势,从而达到节能的目的。     

Optical Measurement of Deformations in Drying Lumber

None of the destructive or nondestructive testing techniques for monitoring wood behavior during drying allow continuous quantitative measurements of the deformation and strain distribution in a section undergoing nonuniform moisture content changes in a kiln drying regime. In this study, a noncontact optical measurement technique based on digital image correlation (DIC) principles was used to visualize and measure the progressive deformation of wood subjected to simulated kiln drying conditions. A test apparatus was designed to simulate kiln drying conditions in such a way that a section of the specimen was accessible for optical measurements, and a hardwood and a softwood were dried at several temperatures. Full-field maps of principal strains were developed to illustrate the progress of the deformation gradients. The principal observations are that (1) the deformation of wood starts in the beginning of drying when the average moisture contents are well above the fiber saturation point, (2) the difference between the average deformations in the tangential and radial directions is much larger than expected, and (3) the samples swell a little in the radial direction early in drying.     

Effects of Wood Drying Schedules on Fluid Flow in Paulownia Wood

Effects of three drying schedules on fluid flow were studied in the sapwood and heartwood of Paulownia wood (Paulownia fortunei). Boards with a commercial thickness of 5 cm were randomly dried to a final moisture content of 8 ± 2% using a mild (T₆E₃), a moderate (T₆E₄), and a severe (T₇E₄) drying schedule. Permeability measurement was carried out when specimens reached the final moisture content. Results showed a significant difference in the specific gas permeability as well as liquid permeability of the boards dried under the three drying schedules. Furthermore, a significant difference was observed in the gas permeability of sapwood and heartwood, dried under the different schedules, but not much significant difference was seen in the liquid permeability between sapwood and heartwood. T₆E₃ had the highest liquid permeability; furthermore, it was reported to have resulted in the lowest warping and most homogeneous moisture profile. This mild schedule is therefore recommended for commercial drying of Paulownia wood when further preservation and impregnation processes are planned for the dried boards. In the meantime, it is concluded that the age and drying schedule have significant effects on the formation of tyloses, significantly affecting gas and liquid permeability in Paulownia wood.     

The development of moisture and strain profiles during predrying of Eucalyptus nitens

This article describes one of a series of studies carried out at the University of Bio-Bio in Chile with the objective of characterizing the response of Eucalyptus nitens to drying. The ultimate goal is to minimize collapse and internal intra-ring checking in the industrial drying of Eucalyptus nitens, which currently prevents the lumber manufacturing industry in Chile from producing a large number of commercial solid wood products from this species. This study focuses, however, on the drying conditions that have been shown in previous studies and are known in the industry to minimize collapse and internal intra-ring checking. For these conditions, this study reports the development of moisture content and internal strain profiles during drying. In addition, a simple diffusion model based on the concept of effective diffusion coefficient was proposed to compare the drying rates in the radial and tangential directions. The results showed that the diffusion coefficient in the radial direction was approximately 50% higher than that in the tangential direction. Internal strains, on the other hand, developed approximately at the same time, regardless of the annual ring orientation. This indicates that it would be feasible to apply strain relief strategies simultaneously to all boards regardless of their annual ring orientation in order avoid internal intra-ring checking during predrying. This finding could be used as a benchmarking tool in the industrial drying for solid wood products of Eucalyptus nitens.     

Drying Schedules for Canelo Wood

Canelo wood is a highly valued native species in Chile that shows delicate marbling patterns with a pinkish soft silver luster. Due to its decorative qualities, canelo wood is dried for the manufacture of furniture and musical instruments. However, canelo wood lacks vessels cells that typically transport the water in hardwoods. Per its drying behavior, canelo wood is considered a transition species between hardwoods and softwoods. Therefore, this article reports drying schedules that were developed for drying 25-mm and 50-mm canelo lumber. In addition, this article reports experimental overall mass transfer coefficients, so that drying times for each of the drying stages can be easily estimated.     

NMR imaging and differential scanning calorimetry study on drying of pine,birch, and reed pulps and their mixtures

Drying, water fractions, and water distribution were investigated for pine, birch, and reed pulps and pine–birch, pine–reed, and pine–birch–reed pulp mixtures. Gravimetrically determined drying times showed that the drying rates of the pulps decreased at two to four inflection points. Characterizations of the dried pulps by differential scanning calorimetry (DSC) showed a faster removal of free water than freezing and nonfreezing bound waters; all decreased simultaneously, however. DSC also revealed the critical water contents at which the free water and freezing bound water disappeared. The gravimetrically determined inflection points of the drying curves corresponded with the critical points determined by DSC. NMR line widths and images produced by ¹H‐NMR imaging revealed the nature and regions of the pulp drying. The constant growth rate of the NMR line widths with decreasing water content appeared to change at two inflection points, which fell approximately in the same water content regions as the inflection points of the drying curves. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 937–945, 2006     

Mechanical Characterization of Lumber of Small-Diameter Hardwood Species after Different Drying Schedules

The influence on the drying behavior as well as the mechanical properties of lumber of small-diameter hardwoods at different low-temperature convection kiln dryings was investigated. Standard test methods in three-point-bending and the modulus of elasticity in three-point-bending, compression tests parallel and perpendicular to the grain, as well as Brinell hardness tests were performed in order to assess the drying quality. Furthermore, non-standard tensile tests perpendicular to the grain and fracture energy tests in radial/longitudinal and also in tangential/longitudinal crack propagation systems were carried out as a most sensitive test method. The results showed significant changes of the specific fracture energy, bending strength, compression strength parallel and perpendicular to the grain, and the Brinell hardness with good drying performance at the same time.     

Efficient Energy Recovery with Wood Drying Heat Pumps

This article presents a 13-m³ wood dryer coupled with a 5.6-kW (compressor power input) heat pump. Drying tests with hardwood species such as yellow birch and hard maple were completed in order to determine the system's energy performance. Supplementary heating to compensate for the dryer heat losses was supplied using electrical coils or steam exchangers. The heat pump running profiles and dehumidification performance in terms of volumes removed and water extraction rates, coefficients of performance, and specific moisture extraction rates were determined for two all-electrical and two hybrid drying tests. The hardwood drying curves, share of the final moisture content, and final quality of the dried wood stacks, as well as total drying energy consumption and costs, were determined for each drying run. Finally, the total energy consumption of the drying cycles using a heat pump was compared with that of a conventional drying cycle using natural gas as a single energy source.