COFFEE CHERRY DRYING: A TWO-LAYER MODEL

Drying of Coffea arabica cherry was carried out in a thin layer dryer at air temperatures of 40, 50, 60 and 70°C at bed depths of 50, 62.5 and 75mm with air flow rates of 1.5 and 2m³/m²/ min. Since the coffee cherry consis ts of skin and bean, a two layer drying model was developed to characterize the overall drying process for relative humidity range of 46 to 83 per cent. The diffusion coeffcient was determined using drying and equilibrium data and expressed as an Arrhenius- type function. The study revealed that the qualityof the coffee was unaltered over the temperature range studied.     

DRYING CHARACTERISTICS OF THE HAZELNUT

Abstract

Equilibrium moisture content isotherms for Spanish hazelnut (Corylus avellana L.) at different temperatures (30°C-80°C) were determined using static gravimetric method. Thin layer drying experiments were done with forced air circulation and were conducted with different operating conditions to determine the drying characteristics of hazelnuts. The effect of air temperature (30°C-70°C), air velocity (0.5 m/s - 2 m/s) and drying bed loading density (50 kg/m² - 150 kg/m²) on drying of unshelled and shelled hazelnuts was studied. Six mathematical models were used to fit the experimental equilibrium moisture content data, from which the G.A.B. model was found to give the best fit. Diffusion coefficients were determined by fitting experimental thin-layer drying curves to the Fick's diffusion model. Variation of the effective diffusion coefficient with temperature was of the Arrhenius type. The Page equation was found to describe adequately the thin layer drying of hazelnut. Page equation drying parameters k and n were correlated with air temperature and relative humidity.     

Effect of Osmotic Dehydration with Pulsed Vacuum on Hot-Air Drying Kinetics and Quality Attributes of Cherry Tomatoes

The effects of osmotic dehydration (OD) with or without pulsed vacuum (PV) on hot-air drying kinetics and quality attributes of cherry tomatoes were investigated. Both OD and PVOD pre-treatments were performed for 3 h at 50°C in 50 and 70^o Brix sucrose solutions with a solution-to-fruit mass ratio of 4:1, and PVOD was applied for 15 min before OD at atmospheric pressure. Samples were further dried at air temperature of 70°C. Effective moisture diffusivity (D _eff) of osmotically dehydrated samples increased gradually while the D_eff curve of fresh samples had a plateau stage during hot air drying. Lower glass transition temperature, T_g, values of osmotically dehydrated samples indicated that they needed a lower storage temperature. Both OD and PVOD pre-treatments had advantages in shortening drying cycles and improving quality of products. Compared with air drying, osmo-air drying decreased the total drying time, color change, and hardness of dried samples by 32.26%, 18.11%, and 88.21%, respectively, and increased volume ratio and vitamin C retention rate by 72.31% and 125.82%. As compared with OD, PVOD decreased color change and hardness by 28.48% and 45.17%, increased volume ratio and vitamin C retention rate by 27.41% and 17.77%, but there was no significant difference shown in drying time. Therefore, osmotic pre-treatment can shorten the total dehydration time, and improve the general quality of dried cherry tomatoes.     

Effect of Pulsed Electric Field and Osmotic Dehydration Pretreatment on the Convective Drying of Carrot Tissue

The influence of pulsed electric field (PEF) and subsequent centrifugal osmotic dehydration (OD) on the convective drying behavior of carrot is investigated. The PEF was carried out at an intensity of E = 0.60 kV/cm and a treatment duration of t _PEF  = 50 ms. The following centrifugal OD was performed in a sucrose solution of 65% (w/w) at 40°C for 0, 1, 2, or 4 h under 2400 × g. The drying was performed after the centrifugal OD for temperatures 40–60°C and at constant air rate (6 m³/h).

With the increase of OD duration the air drying time is reduced spectacularly. The dimensionless moisture ratio Xr = 0.1 is reached for PEF-untreated carrots after 370 min of air drying at 60°C in absence of centrifugal OD against 90 min of air drying after the 240 min of centrifugal OD. The PEF treatment reduces additionally the air drying time. The total time of dehydration operations can be shortened when OD time is optimized. For instance, the minimal time required to dehydrate untreated carrots until Xr = 0.1 is 260 min (120 min of OD at 40°C and 140 min of drying at 60°C). It is reduced to 230 min with PEF-treated carrots.

The moisture effective diffusivity D _eff is calculated for the convective air drying based on Fick's law. The centrifugal OD pretreatment increases drastically the value of D _eff . For instance, 4 h of centrifugal OD permitted increasing the value of D _eff from 0.93 · 10^?9 to 3.85 · 10^?9 m²/s for untreated carrots and from 1.17 · 10^?9 to 5.10 · 10^?9 m²/s for PEF-treated carrots.     

Drying characteristics of sweet cherry

The effects of alkali emulsion of ethyl oleate and air temperature (60, 70 and 75 °C) on the drying characteristics of sweet cherry were studied using a hot air dryer at a constant air velocity of 2.0 m/s. It was observed that both the alkali emulsion of ethyl oleate and air temperature affected the drying time. The drying times of pre-treated samples were 19.5-22.6% shorter than those of control samples. Five semi-theoretical thin-layer models, namely, Lewis, Henderson and Pabis, Logarithmic, Page, Wang and Singh models were used for the modeling of the drying kinetics. The fit quality obtained with each model was evaluated using statistical tests. After comparing experimentally obtained values with the calculated values from the models, it was concluded that Page model represents the drying characteristics better than the other models. The effective moisture diffusivity was determined by using Fick's second law and was observed to lie between 5.683 × 10⁻¹⁰ and 1.544 × 10⁻⁹ m²/s for the pre-treated and control samples. Rehydration ratio was significantly affected by pre-treatment and air temperature. It was found to increase proportionally with the increase in air drying temperature.     

Improvement in the Efficiency and Capacity of Chopped Spring Onion Drying

ABSTRACT

Appropriate strategy for drying chopped spring onion with a batchwise flat bed was investigated. Both experimental and simulated results such as product quality, drying capacity and energy consumption were taken into consideration. For simulation work, equations of drying parameters such as specific heat, equilibrium moisture content and thin layer drying were first developed from the lab-scale experimental results. Then a mathematical model including shrinkage for a batchwix flat bed drying was developed. The model was lested with the results obtained from a food processing plant with an acceptable accuracy. Appropriate drying strategy war then investigated. The approximate conclusion was that the drying should be devided into 3 stages. In the 1^st stage, drying air temperature was 80°C, specific air flow rate was 33.9 m³/min -kg dry matter and drying time was 0.5 h. In the 2nd stage, drying air temperature and drying time were kept unchanged but specific air flow rate was decreased to 13.5 m³/min - kg dry matter. In the final stage, drying air temperature was decreased to 67°C, specific air flow rate was also decreased to 6.8 m³/min - kg dry matter and drying time was approximately 1.7 h. Following the suggested strategy, specific primary energy cornsumption was 6.2 MJ/kg H₂O, drying time was 2.7 h and product quality was maintained. It was proven that energy consumption was approximalcly 70% of that of the present practice in the plant.     

Hot air drying of purple-fleshed sweet potato with contact ultrasound assistance

A drying technique using a combination of a contact ultrasound apparatus and a hot air dryer is developed to investigate the strengthening effect of contact ultrasound on hot air drying. The effects of drying parameters such as ultrasound power and drying temperature on drying characteristics, effective moisture diffusivity (D_eff), microstructure, glass transition temperature (T_g), rehydration ratio, and color difference are discussed. The results show that the application of contact ultrasound causes a significant acceleration of internal mass transfer, and higher ultrasound power applied leads to faster drying rate. The effect of ultrasound power on drying rate decreases along with the reduction of moisture content during drying process. The increase in drying temperature significantly reduces drying time but has a little negative influence on the strengthening effect of ultrasound. D_eff values range from 1.0578?×?10^?10 to 5.4713?×?10^?10?m²/s in contact ultrasound-assisted hot air drying of purple-fleshed sweet potato and increase significantly with an increase in drying temperature as well as ultrasound power. The microstructure of purple-fleshed sweet potato is greatly different at different ultrasound powers during contact ultrasound-assisted hot air drying and shows more microchannels and dilated intercellular spaces in the cross-section of purple-fleshed sweet potato micrographs at higher ultrasound power. Contact ultrasound application during hot air drying could improve the mobility of water and consequently reduce glass transition temperature. Lower color difference and higher rehydration ratio could be achieved as drying temperature decreases and ultrasound power increases. The increase in contact ultrasound power could reduce energy consumption of drying process up to 34.60%. Therefore, contact ultrasound assistance is a promising method to enhance hot air drying process.     

Assessment of new in-bin drying and storage technology for soybean seed

On-farm, in-bin drying and storage of soybean in environments with unconditioned air often result in repeated drying and rewetting of the grains which may have adverse effects on quality metrics; if done using natural air, as recommended for soybean destined to the seed market, the in-bin drying and storage method require operation at well-defined local weather-dependent strategies to maintain the seed quality. This study simulated in-bin drying and storage of soybeans. Different fan control options and drying strategies were used to assess performance in terms of drying duration to target final moisture content (MC), percent over drying, energy expenditure, and drying cost. Fan operation included running the fan continuously, only at night, only during the day, at a set window of equilibrium MC (EMC) of natural air, and set EMC window with supplemental heating of ambient air as an option (EMC-H). Drying and storage performance were tested for soybean at initial moisture content (IMC) (16–22%, wet basis), air flow rate (1.04–5.0?m³?min^?1 [air] t^?1 [soybean]), and harvesting start dates (August 15 to November 15). Simulation model was validated using a bench-scale pressure drop system filled with soybeans with IMC of 22% wet basis. The result shows that fan control strategies, air flow rates, harvest date, and initial MC of the soybeans significantly (P?χ² was 0.88.     

SINGLE-LAYER DRYING BEHAVIOR OF MEXICAN TEA LEAVES (CHENOPODIUM AMBROSIOIDES) IN A CONVECTIVE SOLAR DRYER AND MATHEMATICAL MODELING

Single-layer solar drying experiments were conducted for Mexican tea leaves (Chenopodium ambrosioides) grown in Marrakech. An indirect forced convection solar dryer was used in drying the Mexican tea leaves at different conditions such as ambient air temperature (21° to 35°C), drying air temperature (45° to 60°C) with relative humidity (29 to 53%), airflow rate (0.0277 to 0.0556 m ³/s), and solar radiation (150–920 W/m²). The experimental drying curves showed only a falling rate period. In order to select the suitable form of drying curves, 14 mathematical models were applied to the experimental data and compared according to their statistical parameters. The main factor in controlling the drying rate was found to be the temperature. The drying rate equation was determined empirically from the characteristic drying curve. The diffusion coefficient of the Chenopodium ambrosioides leaves was estimated and varied between 1.0209 × 10^?9 and 1.0440 × 10^?8 m ²·s^?1.The activation energy was found to be 89.1486 kJ·mol^?1.     

Hot-Air Drying and Rehydration Characteristics of Red Kidney Bean Seeds

The effects of pretreatments such as citric acid and hot water blanching and air temperature on drying and rehydration characteristics of red kidney bean seeds were investigated. Drying experiments were carried out at four different drying air temperatures of 50°C, 60°C, 70°C, and 80°C. It was observed that drying and rehydration characteristics of bean seeds were greatly influenced by air temperatures and pretreatments. Four commonly used mathematical models were evaluated to predict the drying kinetics of bean seeds. The Weibull model described the drying behaviour of bean seeds at all temperatures better than the other models. The effective moisture diffusivities (D_eff) of bean seeds were determined using Fick's law of diffusion. The values of D_eff were between 1.25 × 10^?9 and 3.58 × 10^?9 m²/s. Activation energy was estimated by an Arrhenius-type equation and was determined as 24.62, 21.06, and 20.36 kJ/mol for citric acid, blanch, and control samples, respectively.     

Finite element simulation for coffee (Coffea arabica) drying

This paper describes moisture diffusivity, shrinkage, equilibrium moisture content and finite element simulated drying of coffee. The moisture diffusivities in different components of parchment coffee were determined by minimizing the sum of square of deviations between the predicted and the experimental values of moisture contents during thin layer drying under controlled conditions of drying air temperature and relative humidity. The drying of coffee bean and parchment was conducted in thin layers at a temperature of 40, 50 and 60 °C with relative humidity in the range of 14–25%. The mean diffusivity values of coffee bean and parchment are related to the temperatures and are expressed by Arrhenius-type equations. The moisture diffusivities of parchment are lower than those of the coffee bean. The shrinkage of coffee bean derived from experiments is expressed as a function of moisture reduction. GAB model is sufficient for the prediction for sorption isotherm of parchment coffee and the parameters of the GAB model are a function of temperature and it is expressed by Arrhenius-type equations. Sensory evaluation of the coffee dried at 40, 50 and 60 °C shows that the overall acceptance by coffee cupping test and the concentration of caffeine is within the acceptable limit. A two-dimensional finite element model was developed for simulate moisture diffusion during drying process of parchment coffee. The finite element model was programmed in Compaq Visual FORTRAN version 6.5. The model simulates the moisture contents in different components of parchment coffee well and it provides a better understanding of the transport processes in the different components of the parchment coffee.     

CONVECTIVE-AIR DRYING KINETICS OF OSMOTICALLY PRE-TREATED BLUEBERRIES

Abstract

The second stage convective drying behavior of osmo-dehydrated blueberries was evaluated in a forced-air cabinet dryer (temperature: 50°C, relative humidity: 14%, air velocity: 0.6 m/s) with a cross-flow tray arrangement. Fick's second law of unsteady state diffusion was used to model the air drying kinetics. The results showed that the convective-air drying of the blueberries occurred in two falling rate periods. The effective diffusion coefficients, D_eff, during the first falling rate period ranged from 1.19 × 10^?10 m²/s to 2.14 × 10^?10 m²s and ranged from 4.04 × 10^?11 m²/s to 1.32 × 10^?10 m²/s during the second falling rate period. Among the pre-treatment conditions, the temperature and sucrose concentration during osmotic dehydration significantly (p < 0.05) influenced the air drying time, while the effect of contact time was not significant (p > 0.05).     

Kinetics of ultrasound pretreated apple cubes dried in fluidized bed dryer

Abstract

This work evaluated the effect of ultrasonic pretreatment on the production of dehydrated apples (Malus domestica L. var Granny Smith) in a fluidized bed dryer. Cube-shaped apple samples were subjected to ultrasound in an ultrasonic bath and dried in a fluidized bed drier. The experimental design evaluated the effect of ultrasound pretreatment time (0 to 30?min) on the soluble solids loss during pretreatment and on the drying time. The ultrasonic pretreatment was carried out in a bath ultrasound operating at 25?kHz and outputting 55?W/m³ of power density. Distilled water was applied in the pretreatment to produce low-calorie apple cubes. Fluidized bed drying was carried out at 30, 40, and 50?°C. Fick’s law was used to model the drying process and to determine the apparent water diffusivity. The soluble solid loss ranged between 8.7 and 21.2% during the pretreatment, and the apparent water diffusivity during air drying ranged from 1.09?×?10^?6 to 2.81?×?10^?6 m²/min. Ultrasound pretreatment increased the apparent water diffusivity up to 58%. Apple cubes subjected to 20?min of ultrasound pretreatment and dried at 50?°C presented the highest apparent water diffusivity and dried to achieve a water activity of 0.4 in 100?min.     

Drying Characteristics of Barley Grain Dried in a Spouted-Bed and Combined IR-Convection Dryers

A study was performed to determine the drying characteristics and quality of barley grain dried in a laboratory scale spouted-bed dryer at 30, 35, 40, and 45°C and an inlet air velocity of 23 m/s^?1, and in an IR-convection dryer under an infrared radiation intensity of 0.048, 0.061, 0.073, and 0.107 W cm^?2 at an air velocity of 0.5 m/s^?1. The results show that the first, relatively short, phase of a sharp decrease in the drying rate was followed by the phase of a slow decrease. The time of barley drying depended on temperature of inlet air in a spouted-bed dryer and on radiation intensities in an IR-convection dryer. Barley drying at 45°C in a spouted-bed dryer was accompanied by the lowest total energy consumption. The average specific energy consumption was lower and the average efficiency of drying was higher for drying in a spouted-bed dryer. The effective diffusivities were in the range 2.20–4.52 × 10^?11 m² s^?1 and 3.04–4.79 × 10^?11 m²/s^?1 for barley dried in a spouted-bed and in an IR-convection dryer, respectively. There were no significant differences in kernel germination energy and capacity between the two drying methods tested.     

Thin-Layer Drying of Flax Fiber: I. Analysis of Modeling Using Fick's Second Law of Diffusion

Thin-layer drying of moist flax fiber was performed at four temperatures of 30, 50, 70, and 100°C with a constant absolute humidity of 0.0065 kg water per kg dry air. The coefficients of diffusion of the fiber at different drying conditions were estimated by modeling the drying process using the one- to five-term solutions of the second Fick's law of diffusion. The models underestimated the drying process during the initial stages of drying and overestimated this process during the final stages. The estimated coefficient of diffusions ranged from 5.11 × 10^?9 to 1.92 × 10^?8 m²/s and linearly increased with the drying air temperature.     

Effect of airflow rate on drying air and moisture content profiles inside a cross-flow drying column

Rice at 20.5 and 16.3% initial moisture contents (IMCs) was dried using 57°C/13% RH air at airflow rates (Qs) of 0.36, 0.46, and 0.56 (m³/s)/m² for 30, 60, and 90?min, respectively, in an experimentally simulated cross-flow drying column. Q significantly affected the drying air and rice moisture content profiles within the drying column; for a particular drying duration, the range of MCs within the column decreased as Q increased. Q also impacted the extents of intra-kernel material state gradients created and thus had potential impacts on kernel fissuring and consequent head rice yield reduction. In addition, the impact of Q on the above-mentioned profiles was dependent on the rice IMC.     

Mathematical Model of Fixed-Bed Drying and Strategies for Crumb Rubber Producing STR20

The objectives of this research were to investigate empirical and diffusion models for thin-layer crumb rubber drying for producing STR20 rubber using hot air temperatures of 110–130°C and to study the effect of drying parameters such as inlet drying temperature, volumetric flow rate, and initial moisture content on the quality of dried rubber. Finally, a mathematical drying model for predicting the drying kinetics of crumb rubber was developed using inlet air flow rates of 300–600 m³/min-m³ of crumb rubber (equivalent to 1.8–5.0 m/s) with the crumb rubber thickness fixed at 0.25 m. The average initial moisture content of samples was in the ranges of 40 and 50% dry basis while the desired final moisture content was below 5% dry basis. The results showed that the drying equation of crumb rubber was highly related to the inlet air temperature, while the drying constant value was not proportional to the initial moisture content. Consequently, the experimental data were formulated using nine empirical models and the analytical solution of moisture ratio equation was developed by Fick's law of diffusion. The result showed that the simulated data best fitted the logarithmic model and was in reasonable agreement to the experimental data. The effective diffusion coefficient of crumb rubber was in the range of 1.0 × 10^?9 to 2.15 × 10^?5 m²/s corresponding to drying temperatures between 40 and 150°C, respectively. The effects of air recirculation, inlet drying temperature, initial moisture contents, air flow rate, and drying strategies on specific energy consumption and quality of samples were reported. The experiments were conducted using two different drying strategies as follows: one-stage and two-stage drying conditions. The results showed that initial moisture content and air flow rates significantly affected the specific energy consumption and quality of rubber, while the volumetric air flow rate acted as dominant effect to the specific energy consumption. The simulated results concluded that the percentage of recycled air between 90 and 95% provided the lowest specific energy consumption as compared to the others.     

Kinetics and Mass Transfer during Atmospheric Freeze Drying of Red Pepper

Drying is applied for moisture removal to allow safe and extended storage. Red pepper (Capsicum annum) samples were heat pump dried in fluidized bed at different air temperatures. A slightly modified solution of the diffusion equation was used to describe the kinetics and drying rates of red pepper. The model well described the low- and medium-temperature drying processes. The determined effective mass diffusivities varied from 0.7831 to 4.0201 × 10^?9 m²/s and increased consistently with drying air temperature. The mass diffusivity was correlated to temperature by linear regression with coefficient of determination equal to 0.999 and negligible standard error.     

Thin-Layer Drying Characteristics and Quality Evaluation of Air-Dried Ganoderma Tsugae Murrill

Ganoderma is normally dried to extend its shelf life without using chemical preservative and to concentrate the medicinal value in the fruiting body. Convective hot air drying characteristics of Ganoderma tsugae Murrill were evaluated in hot air circulated oven at different drying temperatures, sizes, and air flow rates. The drying kinetics of Ganoderma tsugae in kidney shape and slices were investigated and compared at different drying conditions. The variation of effective moisture diffusivity values at decreasing moisture contents during drying was determined from the drying data. Four well-known thin-layer drying models were fitted to the experimental data and the Midilli model was found to satisfactory describe the drying characteristics of kidney-shaped Ganoderma tsugae. Ganoderma tsugae dried at 50°C with air velocity of 1.401 ms^?1 showed the highest retention of crude ganoderic acid content compared to other drying conditions.     

Thin-Layer Drying of Green Peas and Selection of a Suitable Thin-Layer Drying Model

The thin-layer drying of three varieties of green peas was carried out in hot air-drying chamber using an automatic weighing system at five temperatures (55–75°C) and air velocity of 100 m/min. The green peas were blanched and sulphited before drying. The variety Pb-87 dried at 60°C was judged to be best for quality on the basis of sensory evaluation and rehydration ratio. The Thomson model was found to represent thin-layer drying kinetics within 99.9% accuracy. The effective diffusivity was determined to be 3.95 × 10^?10 to 6.23 × 10^?10 m²/s in the temperature range of 55 to 75°C. The activation energy for diffusion was calculated to be 22.48 kJ/mol. The variation in shrinkage exhibited a linear relationship with moisture content of the product during drying. The Dincer number at drying air temperature 60°C and drying air velocity 100 m/min was determined to be 2,838,087. The difference between temperatures of drying air and that of green pea kernels was found to decrease with drying time for all the drying temperatures taken for investigation.