Emission of Pb and PAHs from thermally co-treated MSWI fly ash and bottom ash process

Municipal solid waste incinerator (MSWI) fly ash was regarded as a hazardous material because concentrations of TCLP leaching solution exceeded regulations. Previous studies have investigated the characteristics of thermally treated slag. However, the emissions of pollutant during the thermal treatment of MSWI fly ash have seldom been addressed. The main objective of this study was to evaluate the emission of Pb and PAHs from thermally co-treated MSWI fly and bottom ash process. The experimental parameters included the form of pretreatment, the proportion of bottom ash (bottom ash/fly ash, B/F=0, 0.1 and 1) and the retention time. The toxicity of thermally treated slag was also analyzed. The results indicated that (1) Pb emission occurred only in the solid phase and that PAHs were emitted from both solid and gas phases during thermal treatment process. (2) Washing pretreatment reduced not only the TCLP leaching concentration of Pb (from 15.75 to 1.67 mg/L), but also the emission of PAHs from the solid phase during thermal treatment process. (3) Adding bottom ash reduced the TCLP leaching concentration of thermally treated slag. (4) The concentration of Pb emission increased with retention time. (5) The thermal treatment reduced the toxicity of raw fly ash effectively, the inhibition ratio of raw fly ash and thermal treated slag were 98.71 and 18.35%, respectively.     

Evaluation of the distribution patterns of Pb, Cu and Cd from MSWI fly ash during thermal treatment by sequential extraction procedure

Municipal solid waste incinerator (MSWI) fly ash was frequently classified as hazardous materials as the metals' concentration of toxicity characteristic leaching procedure (TCLP) exceeded regulations. Many studies have focused on reducing the concentration of TCLP using thermal treatment and increasing the application of thermally treated slag. However, the metal patterns in MSWI fly ash with or without thermal treatment have seldom been addressed. The main objective of this study was evaluation of the distribution patterns of Pb, Cu and Cd from MSWI fly ash during thermal treatment by sequential extraction procedure. The experimental parameters included the form of pretreatment, the proportion of bottom ash (bottom ash/fly ash, B/F=0, 0.1 and 1) and the retention time. The results indicated that (1) In comparison to raw fly ash, the distribution patterns of Pb, Cu and Cd become stable in thermally treated slag. (2) Washing pretreatment caused the Pb pattern to become stable, while the influence on Cu and Cd were not significant. (3) The distribution patterns of Pb, Cu, and Cd became more stable as the retention time increased. (4) Adding bottom ash could make the distribution patterns of Pb and Cd more stable.     

Thermal treatment of the fly ash from municipal solid waste incinerator with rotary kiln

Reuse of the fly ash from the municipal solid waste incinerator (MSWI) is a policy of Taiwan EPA. However, the fly ash is often classified as a hazardous waste and cannot be reused directly because the concentrations of heavy metals exceed the TCLP regulations. The main objective of this study is to investigate the continuous sintering behavior of fly ash with a rotary kiln and seek a solution to reduce the concentrations of heavy metal to an acceptable value. The partitions of the heavy metals in the process are also considered. The results of TCLP showed that among the metals of Cr, Cd, Cu and Pb, only the concentrations of Pb in raw fly ash exceeded the regulation. At sintering temperatures of 700, 800 and 900 degrees C, the concentration of Pb decreased in sintering products, however, the concentration of Pb still exceeded the limitation at 700 and 800 degrees C. Additionally, the water-washing was used to pre-treat the fly ash before sintering process. The washing treatment effectively reduced the leaching concentrations of Pb to agree the regulations. Therefore, water-washing followed by a sintering treatment is an available process for detoxifying the fly ash of MSWI.     

Characteristics and heavy metal leaching of ash generated from incineration of automobile shredder residue

Bottom and fly ash collected from automobile shredder residue (ASR) incinerator have been characterized in terms of particle size, compositions, and heavy metal leaching by the standard TCLP method. Two alternative methods were also examined for the treatment of heavy metals in ASR incinerator ash from the aspect of recycling into construction or lightweight aggregate material. It was remarkable that the concentration of Cu was very high compared to common MSWI bottom and fly ash, which was probably originated from copper wires contained in ASR. As a whole, the results of characterization of ASR fly ash were in good agreement with common MSWI fly ash in terms of particle size, pH, and water-soluble compounds. It was clearly found that heavy metals could be removed thoroughly or partly from ASR fly ash through acid washing with dilute HCl solution so that the remaining fly ash could be landfilled or used as construction material. It was also found that the amount of heavy metal leachability of lightweight aggregate pellet prepared with ASR incineration ash could be significantly decreased so that the application of it to lightweight aggregate would be possible without pre-treatment for the removal of heavy metals.     

Leaching characteristics of slag from the melting treatment of municipal solid waste incinerator ash

This study investigated the composition and leaching characteristics of municipal solid waste incinerator (MSWI) ash and slag. The modified slags were characterized after the melting of MSWI ash mixtures at 1400 degrees C for 30 min. The ash mixtures were composed of different types of MSWI ash, including cyclone ash, scrubber ash and bottom ash, in various proportions. The results indicate that the Cd leaching concentration of the cyclone ash and the Pb leaching concentration of the scrubber ash reached 1.82 and 8.7 mg/L, respectively, which exceeds the ROC EPA's current regulatory thresholds, and can thus be classified as hazardous. The results of the analysis of the metal content and the leaching behavior of heavy metals, showed high concentrations of Cu and Zn, but a low leaching ratio of these metals. Concerning the characteristics of the modified slags, the X-ray diffraction patterns of the MSWI fly ash slag showed that it contained large amounts of glass. The toxicity characteristic leaching procedure (TCLP) leaching concentrations of the target metals of all the slags, met the ROC EPA's regulatory thresholds. The leaching concentrations of heavy metals in the F- and B1-slag were lower than those in the cyclone and the bottom ash, because there was a high amount of SiO(2), which formed a net-like structure in the bottom ash.     

Melting of municipal solid waste incinerator fly ash by waste-derived thermite reaction

This work describes a novel approach for melting municipal solid waste incinerator (MSWI) fly ash, based on self-propagating reactions, by using energy-efficient simulated waste-derived thermite. The self-propagating characteristics, the properties of the recycled alloy and slag and the partitioning of heavy metals during the process are also studied. Experimental results demonstrate that the mix ratio of fly ash to the starting mixture of less than 30% supports the development of the self-propagating reaction with a melting temperature of 1350-2200 degrees C. Furthermore, metallic iron (or alloy) and the slag were retrieved after activation of the thermite reactions among the starting mixtures. It was noted that more than 91wt.% of iron was retrieved as alloy and the rest of non-reductive oxides as slag. During the thermite reactions, the partition of heavy metals to the SFA and flue gas varied with the characteristics of the target metals: Cd was mainly partitioned to flue gas (75-82%), and partition slightly increased with the increasing fly ash ratio; Pb and Zn, were mainly partitioned to the SFA, and the partition increased with increasing fly ash ratio; Cu was partitioned to the SFA (18-31%) and was not found in the flue gas; and moreover stable Cr and Ni were not identified in both the SFA and flue gas. On the other hand, the determined TCLP leaching concentrations were all well within the current regulatory thresholds, despite the various FA ratios. This suggests that the vitrified fly ash samples were environmental safe in heavy metal leaching. The results of this study suggested that melting of municipal solid waste incinerator fly ash by waste-derived thermite reactions was a feasible approach not only energy-beneficial but also environmental-safe.     

Comparison of the characteristics of bottom and fly ashes generated from various incineration processes

This study analyzed and compared the characteristics of bottom and fly ashes from three municipal solid waste incinerators (MSWIs) in Taiwan. Different incineration furnaces were investigated, including: (1) fluidized bed, (2) mass-burning, and (3) mass-burning linked rotary kiln. The particle size distribution, morphology, mineralogical and chemical composition, and leaching behavior of heavy metals of ash samples were evaluated. The results revealed that three types of incineration processes have different characteristic for ashes due to transportation and mixing system inside furnace. Particle size distribution indicated that 28.5% of MSWI-B bottom ash has lower than 180 microm and 61.2% of MSWI-A fly ash has larger than the 250 microm. The leaching concentration of Pb exceeded the regulatory level set by the Taiwan EPA in fly ashes from MSWI-B and MSWI-C, and thus must be considered hazardous wastes. Specifically, the leaching concentration of heavy metals of fly ashes from MSWI-A (fluidized bed incinerator) was lower than that of the others, and was corresponded to the regulatory levels. Therefore, a fluidized bed incineration process appears a potential of handling heavy metals for ashes. The result was also provided the valuable information for incinerator design and operation.     

Utilisation of MSWI bottom ash as sub-base in road construction: first results from a large-scale test site

The preferred management option for municipal solid waste incinerator (MSWI) bottom ash in Denmark is utilisation rather than landfilling, but the current environmental quality criteria for bottom ash to be utilised in bulk quantities are rather strict. To evaluate the impact and risk assessments, upon which those criteria are based, a large-scale test site has been established. Three different MSWI bottom ashes have been used as sub-base in six test units ranging from 100 to 200 m2 with top covers of asphalt, flagstones and pebbles, respectively. All units, except one, are equipped with bottom liners and leachate collection equipment. The test site provides information on the leachate quality and quantity as a function of time under different conditions and on the flow pattern in asphalt and flagstone covered roads and squares with MSWI bottom ash sub-base. In addition, the leaching behaviour of the bottom ashes has been studied in the laboratory. The test site was established in October 2002 and the project is still ongoing. Water balance results indicate that the water flow distribution is strongly influenced by lateral flow on or in the upper part of the bottom ash layer and possibly by preferential flow. Comparisons between eluates from laboratory leaching tests on the bottom ashes and observations of the leachate from the site as a function of L/S show fairly good agreement for salts but less agreement for some trace elements. Most likely, this is partly due to the fact that the pH observed in the leachate from the field sites is lower than that observed in the eluates from the laboratory leaching tests.     

Biostabilization assessment of MSW co-disposed with MSWI fly ash in anaerobic bioreactors

Municipal solid waste incinerator (MSWI) fly ash has been examined for possible use as landfill interim cover. For this aim, three anaerobic bioreactors, 1.2m high and 0.2m in diameter, were used to assess the co-digestion or co-disposal performance of MSW and MSWI fly ash. Two bioreactors contained ratios of 10 and 20 g fly ash per liter of MSW (or 0.2 and 0.4 g g(-1) VS, that is, 0.2 and 0.4 g fly ash per gram volatile solids (VS) of MSW). The remaining bioreactor was used as control, without fly ash addition. The results showed that gas production rate was enhanced by the appropriate addition of MSWI fly ash, with a rate of approximately 6.5l day(-1)kg(-1)VS at peak production in the ash-added bioreactors, compared to approximately 4l day(-1)kg(-1)VS in control. Conductivity, alkali metals and VS in leachate were higher in the fly ash-added bioreactors compared to control. The results show that MSW decomposition was maintained throughout at near-neutral pH and might be improved by release of alkali and trace metals from fly ash. Heavy metals exerted no inhibitory effect on MSW digestion in all three bioreactors. These phenomena indicate that proper amounts of MSWI fly ash, co-disposed or co-digested with MSW, could facilitate bacterial activity, digestion efficiency and gas production rates.     

Bioremediation of PCDD/Fs-contaminated municipal solid waste incinerator fly ash by a potent microbial biocatalyst

Removal of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from fly ash poses a serious problem. In the study presented here, we used a microbial biocatalyst which is a mixture of 4 bacterial and 5 fungal dioxin-degrading strains. The ability of this biocatalyst to bioremediate PCDD/Fs from contaminated municipal solid waste incinerator (MSWI) fly ash was examined by solid-state fermentation under laboratory conditions. Treatment of MSWI fly ash with the microbial biocatalyst for 21 days resulted in a 68.7% reduction in total toxic PCDD/Fs. Further analyses revealed that the microbial biocatalyst also removed 66.8% of the 2,3,7,8-substituted congeners from the fly ash. During the treatment period, the presence of the individual strains composing the microbial biocatalyst was monitored by the amplification of strain-specific DNA sequences followed by denaturing gradient gel electrophoresis (DGGE). This analysis showed that all of the bacterial and fungal strains composing this dioxin-degrading microbial mixture maintained under the dioxin treatment conditions. These results demonstrate that this microbial biocatalyst could potentially be used in the bioremediation of PCDD/Fs from contaminated fly ash.     

An emerging pollutant contributing to the cytotoxicity of MSWI ash wastes: Strontium

In this study, we used the multiple toxicity characteristic leaching procedure to test the long-term leaching behavior of bottom ash, scrubber residue, and baghouse ash from a municipal solid waste incinerator (MSWI). We used the short-term viability percentage of African green monkey kidney cells (Vero cells) as a bioindicator to investigate the cytotoxicity of the leachates from the MSWI ash wastes. We found that strontium was a significant contributor to the cytotoxicity of the bottom ash.     

Biotoxicity assessment on reusability of municipal solid waste incinerator (MSWI) ash

This study provides a first attempt of dose-response analysis and margin of safety using Escherichia coli DH5alpha, Bacillus subtilis as indicator microorganisms to put forward, in general terms and explanations, the toxicity rankings of various ashes of municipal solid waste incinerator (MSWI) for feasibility in further applications. Since the MSWI ash often contains cations of Si, Ca, Al and Fe, it is frequently considered to be recycled for construction building-materials. Growth inhibition of E. coli DH5alpha occurred at concentrations over 0.156, 0.625 and 0.0195 g/L for bottom ash (BA), cyclone ash (CA), scrubber ash (SA), respectively, suggesting the toxicity ranking of SA>BA>CA. In contrast, except for SA (ca. 0.313 g/L), almost same inhibitory levels of ashes to cell growth were also observed in Bacillus subtilis. Evidently, biotoxicity responses were strongly dependent upon the characteristics of indicator microorganism. Based on DH5alpha, the margins of safety (MOS) were thus 0.195, 1.56 and 6.25 mg/L for SA, BA and CA, respectively. Nearly identical levels of MOS were also suggested by B. subtilis, except for SA (3.13 mg/L). Although MSWI residual ashes qualified EPA's standard test of Toxicity Characteristic Leaching Procedure (TCLP), they might still contain other toxic residues (e.g., chloride ions and/or anions) to cause existing toxicity as indicated in this toxicity study.     

Melting characteristics during the vitrification of MSWI fly ash with a pilot-scale diesel oil furnace

Treatment of municipal solid waste incineration (MSWI) fly ash is becoming an important issue in China. A pilot-scale experiment was carried out to treat MSWI fly ash by using a diesel oil furnace (DOF) for more than 6 months. The effects of melting temperature on volume reduction, weight loss, compositional changes, and toxicity of leach water for molten slag have been investigated and reported. Results indicated that the volume reduction fraction of raw fly ash (RFA) and washed-fly ash (WFA) was 75–80% and the weight loss fraction was 23.8–30% at 1260–1350 °C. During the vitrification, CaO, A1₂O₃, and SiO₂ percentages in fly ash increased as the temperature increased, especially for SiO₂, which was caused by both the decomposition of carbonates or sulfates and the volatilization of metal chlorides because the main components in secondary fly ash collected from fabric filter bags were NaCl and KCl. The leaching concentrations of heavy metals in molten slag were lower than the standard values of TCLP. The releasing levels of dioxin and other pollutants (such as SO₂, HCl, CO, NO_x, etc.) in flue gas were all lower than the Chinese standard.     

Influence of flue gas SO2 on the toxicity of heavy metals in municipal solid waste incinerator fly ash after accelerated carbonation stabilization

The influence of CO₂ content and SO₂ presence on the leaching toxicity of heavy metals in municipal solid waste incinerator (MSWI) fly ash was studied by examining the carbonation reaction of MSWI fly ash with different combinations of simulated incineration flue gases. Compared with raw ash, the leaching solution pH of carbonated ash decreased by almost 1 unit and the leaching concentrations of heavy metals were generally lower, with that of Pb decreasing from 19.45 mg/L (raw ash) to 4.08 mg/L (1# carbonated ash). The presence of SO₂ in the incineration flue gas increased the leaching concentrations of heavy metals from the fly ash to different extents after the carbonation stabilization reaction. The pH of the leaching solution was the main factor influencing the leaching concentrations of heavy metals. The increase in buffer capacity with the pH of carbonated ash caused an increase in heavy metal stability after the carbonation reaction. Accelerated carbonation stabilization of MSWI fly ash could reduce its long-term leaching concentrations (toxicity) of Cu, Pb, Se, and Zn. The leaching concentrations of heavy metals from carbonated ash also likely had better long-term stability than those from raw ash. The presence of SO₂ in the incineration flue gas increased the proportion of exchangeable state species of heavy metals; slightly increased the long-term leaching toxicity of Cu, Pb, Se, and Zn; and reduced the long-term stability of these metals in the fly ash after the carbonation reaction.     

Pb stabilization in fresh fly ash from municipal solid waste incinerator using accelerated carbonation technology

Carbonation technology with CO(2) absorption was used to enhance the stabilization of heavy metals in fresh fly ash from a municipal solid waste incinerator (MSWI). The influence of fundamental parameters affecting the stabilization of heavy metals, especially Pb and diffusivity and reactivity of CO(2), was evaluated. The results indicated that the addition of 10% or more of water could remarkably accelerate the absorption of CO(2) and could also accelerate the stabilization of MSWI fly ash. The stabilization of MSWI fly ash is not distinct within 1d in the air atmosphere for low content of CO(2) (0.03%). The result of the XRD analysis indicated that CO(2) could combine with Ca(OH)(2) to form CaCO(3) and CO(2) could also combine with heavy metal oxide to form heavy metal carbonate in the adsorption of CO(2). The TGA analysis showed that MSWI fly ash has the sequestration capability of 3% (w/w) CO(2). The sequestration of CO(2) has a large impact on Pb, and the exchangeable Pb can be converted into carbonated form in rich CO(2) condition to be stabilized.     

The metal-leaching and acid-neutralizing capacity of MSW incinerator ash co-disposed with MSW in landfill sites

Municipal solid waste (MSW) incinerator (MSWI) bottom ash and fly ash were used as landfill cover or were co-disposed with MSW to measure their potential metal-releasing and acid-neutralizing capacity (ANC) in landfill sites. Five lysimeters (height 1.2m, diameter 0.2m), simulating landfill conditions, were used in the experiment. Four contained either bottom ash (BA) or fly ash (FA) with BA:MSW ratios of 100 and 200 g L(-1) and FA:MSW ratios of 10 and 20 g L(-1), and the fifth was the control, which contained no ash. The lysimeters were arranged so as to contain four layers, with BA or FA placed on top of MSW within each layer. Each lysimeter was recirculated with 100mL leachate using peristaltic pumps, and 100mL of the leachate was collected weekly to measure the soluble metal concentrations. The results showed that the concentrations of soluble alkali metals measured in the leachate were in the order Ca>K>Na>Mg. In addition, the concentrations of soluble alkali metals of Ca and K collected from the lysimeters containing FA were found to be higher than the concentrations from the lysimeters containing BA. The concentrations of heavy metals (Cd, Cr, Cu, Ni, and Zn) were found to be <1 mg L(-1) except for Pb, which reached 2 mg L(-1). These results suggest that for alkali metals there might be an ANC consistent with the results of an acid titration curve, which would provide suitable conditions for anaerobic digestion of the MSW in the landfill. Furthermore, heavy metals and trace metals were found in concentrations, which were too low to exert inhibitory effects on anaerobic digestion, and thus they could serve as micronutrients to exert beneficial rather than detrimental effects on landfill biostabilization.     

SEM/EDS and XRD characterization of raw and washed MSWI fly ash sintered at different temperatures

The disposal of fly ash generated during municipal solid waste incineration (MSWI) may pose a significant risk to the environment due to the possible leaching of hazardous pollutants, such as toxic metals. Sintering technology attracted more attention than the vitrification process because of its low energy needed. Generally, a preliminary washing treatment of raw fly ash with water was necessary for this sintering technology. This study investigated the composition and morphology of raw fly ash (RFA) and washed fly ash (WFA) at different sintering temperatures, and examined the newly formed minerals during sintering. Toxicity characteristic leaching procedure (TCLP) tests were carried out to investigate the effect of the washing treatment and sintering process on the leaching performance of heavy metals in fly ash. Results showed that, with an increase of sintering temperature more complex aluminosilicates were formed; the incorporation of Mg, Fe and Pb into the aluminosilicates occurred during the sintering process at higher temperatures (800 and 900 degrees C). The washing treatment reduced the leachable concentration of Cd, Pb and Ni, but increased that of Cr. A CaCrO(4) compound was considered as a potential soluble species.     

Electrodialytic removal of heavy metals from different fly ashes. Influence of heavy metal speciation in the ashes

Electrodialytic remediation, an electrochemically assisted extraction method, has recently been suggested as a potential method for removal of heavy metals from fly ashes. In this work, electrodialytic remediation of three different fly ashes, i.e. two municipal solid waste incinerator (MSWI) fly ashes and one wood combustion fly ash was studied in lab scale, and the results were discussed in relation to the expected heavy metal speciation in the ashes. The pH-dependent desorption characteristics for Cr differed between the two MSWI ashes but were similar for Cd, Pb, Zn and Cu. Thus, it was expected that the speciation of Cd, Pb, Zn and Cu was similar in the two ashes. However, in succeeding electrodialytic remediation experiments significant differences in removal efficiencies were observed, especially for Pb and Zn. In analogous electrodialytic remediation experiments, 8% Pb and 73% Zn was removed from one of the MSWI ashes, but only 2.5% Pb and 24% Zn from the other. These differences are probably due to variations in pH and heavy metal speciation between the different ashes. Cd, the sole heavy metal of environmental concern in the wood ash, was found more tightly bonded in this ash than in the two MSWI ashes. Approximately 70% Cd was removed from both types of ashes during 3 weeks of electrodialytic remediation, although the total concentration was a factor of 10 lower in the wood ash. It was suggested that complex Cd-silicates are likely phases in the wood ash whereas more soluble, condensed phases are dominating in the MSWI ashes.     

Mass-balance estimation of heavy metals and selected anions at a landfill receiving MSWI bottom ash and mixed construction wastes

An estimation of the heavy metal and anion mass-balance was made for municipal solid waste incinerator bottom ash deposited at a construction and industrial waste landfill. The mass-balance was found by comparing the content of metals and anions in the landfill leachate to the metal and anion content in the deposited bottom ash. The discharge of heavy metals ranged from 0.001% for Pb to 0.55% for Cr, which is approximately at the same level as in regular municipal solid waste (MSW) landfills. Landfilled organic material and silicates from construction waste might have contributed to the retention of metals. Chloride, and to a lesser extent sulphate, appeared to be readily released from the landfill. It was estimated that a mass corresponding to 80% of the Cl- and 18% of the SO(4)2- in the bottom ash was discharged annually. Low retention, especially of chloride, may lead to a rapid decline in the discharge of this ion in the future when the landfilling of bottom ash is discontinued.     

Sintering of MSWI fly ash by microwave energy

This study presents the sintering of municipal solid waste incineration (MSWI) fly ash assisted by microwave energy. The composition of fly ash was investigated by chemical sequential extraction and modified microwave digestion method. Effects of process time, container materials, aging time and salt contents were also discussed. The major elements of fly ash are Ca, Cl, Na, Si, K, Al, Mg, and Zn, and the metal species, Zn, Cr, Pb, Ca, and Cu, are mainly in the oxide phase. Under microwave processing, the fly ash was sintered into a glass-ceramics and the leaching concentrations of heavy metals were restrained. The stabilization efficiency increased with an increase in processing time in most of the cases. Better stabilization efficiency of fly ash was discovered by using the SiO(2) or Al(2)O(3) container than by using the graphite plate/SiC plate. The presence of salt in the fly ash could enhance the sintering and stabilization of fly ash. During the aging time of 0-30 days, negligible Pb in the sintered fly ash was leached out, and the leaching concentration was lower than the criterion.