Bio-oil Production from an Oilseed By-product: Fixed-bed Pyrolysis of Olive Cake

Abstract

A study of pyrolysis of olive cake at the temperature range from 400°C to 700°C has been carried out. The experiments were performed in a laboratory scale tubular reactor under nitrogen atmosphere. The yields of derived gases, liquids, and char were determined in relation to pyrolysis temperature and sweeping gas flow rates, at heating rates of about 300°C min^?1. As the pyrolysis temperature was increased, the percentage mass of char decreased whilst gas product increased. The oil products increased to a maximum value of ～39.4 wt% of dry ash free biomass at a pyrolysis temperature of about 550°C in a nitrogen atmosphere with flow rate of 100 mL min^?1 and with a heating rate of 300°C min^?1. Results showed that the bio-oil obtained under the optimum conditions is a useful substitute for fossil fuels or chemicals.     

Slow, fast and flash pyrolysis of rapeseed

Pyrolysis experiments have been conducted on a sample of rapeseed to determine particularly the effects of pyrolysis temperature, heating rate, particle size and sweep gas flow rate on the pyrolysis product yields and their chemical compositions. The maximum oil yield of 73% was obtained at the final pyrolysis temperature of 550–600 °C, particle size range of +0.6–1.25 mm, and sweep gas flow rate of 100 cm³min⁻¹ (N₂) at flash pyrolysis conditions in tubular transport reactor. Chromatographic and spectroscopic studies on the pyrolytic oil showed that the oil obtained from rapeseed can be used as a renewable fuel and chemical feedstock.     

Pyrolysis of Xanthium strumarium in a fixed bed reactor: Effects of boron catalysts and pyrolysis parameters on product yields and character

Pyrolysis of Xanthium strumarium has been performed in a fixed-bed tubular reactor with boron minerals (ulexite, colemanite, and borax) and without catalyst at three different temperatures ranging from 350°C to 550°C with heating rate of 50°C/min. The amounts of bio-oil, bio-char, and gas generated, also the compositions of the resulting bio-oils were identified by GC-MS and FT-IR. The influences of pyrolysis parameters, such as temperature and catalyst on product yields were investigated. Temperature and catalyst were found to be the main factors affecting the conversion of Xanthium strumarium into solid, liquid, and gaseous products. The highest liquid yield (27.97%) including water was obtained with 10% colemanite (Ca₂B₆O₁₁.5H₂O) catalyst at 550°C temperature at a heating rate of 50°C/min when 0.224 > D_p > 0.150 mm particle size raw material and 100 cm³/min of sweeping gas flow rate were used.     

Fixed-bed pyrolysis of safflower seed: influence of pyrolysis parameters on product yields and compositions

Fixed-bed slow pyrolysis experiments have been conducted on a sample of safflower seed to determine particularly the effects of pyrolysis temperature, heating rate, particle size and sweep gas flow rate on the pyrolysis product yields and their chemical compositions. The maximum oil yield of 44% was obtained at the final pyrolysis temperature of 500°C, particle size range of +0.425–1.25 mm, with heating rate of 5°C min⁻¹ and sweep gas (N₂) flow rate of 100 cm³ min⁻¹ in a fixed-bed lab-scale reactor. Chromatographic and spectroscopic studies on the pyrolytic oil showed that the oil obtained from safflower seed can be used as a renewable fuel and chemical feedstock with a calorific value of 41.0 MJ/kg and empirical formula of CH_1.92O_0.11N_0.02.     

Flash pyrolysis of palmyra palm (Borassus flabellifer) using an electrically heated fluidized bed reactor

Agriculture residues such as palmyra fruit bunch are one of the biomass categories that can be utilized for conversion to bio-oil by using pyrolysis process. Flash pyrolysis experiments have been conducted in the electrically heated fluidized bed reactor to determine the effect of pyrolysis temperature, particle size, and sweep gas flow rate on the pyrolysis product yield. In this study the maximum oil yield of 48.2% was achieved at a temperature of 500°C, particle size of 1 mm, and at a sweep gas flow rate of 2 m³/h. The results show that the effects of pyrolysis temperature and particle size on pyrolysis yields are more significant than that of sweep gas flow rate. Bio-oil was identified as a biofuel candidate and it was further upgraded for better-quality biofuel. Various physical and elemental analyses were performed for bio-oil and the same characteristics study was also carried out for biofuel.     

Bio‐oil production from rapid pyrolysis of cottonseed cake: product yields and compositions

Fixed‐bed fast pyrolysis experiments have been conducted on a sample of cottonseed cake to determine the effects of pyrolysis temperature, heating rate and sweep gas flow rate on pyrolysis yields and chemical compositions of the product oil. The liquid products and the subfractions of pentane soluble part were characterized by elemental analysis, FT‐IR spectroscopy, ¹H‐NMR spectroscopy and pentane subfraction was analysed by gas chromatography. The maximum oil yield of 34.8% was obtained at final temperature of 550°C with a heating rate of 700°C min^?1 and nitrogen flow rate of 100 cm³ min^?1. Chromatographic and spectroscopic studies on bio‐oil have shown that the oils obtained from cottonseed cake can be used as a renewable fuel and chemical feedstock. Copyright © 2005 John Wiley & Sons, Ltd.     

Product distribution from solar pyrolysis of agricultural and forestry biomass residues

Solar pyrolysis of pine sawdust, peach pit, grape stalk and grape marc was conducted in a lab-scale solar reactor for producing fuel gas from these agricultural and forestry by-products. For each type of biomass, whose lignocellulose components vary, the investigated parameters were the final temperature (in the range 800°C–2000 °C) and the heating rates (in the range 10–150 °C/s) under a constant sweep gas flow rate of 6 NL/min. The parameter influence on the pyrolysis product distribution and syngas composition was studied. The experimental results indicate that the gas yield generally increases with the temperature and heating rate for the various types of biomass residues, whereas the liquid yield progresses oppositely. Gas yield as high as 63.5wt% was obtained from pine sawdust pyrolyzed at a final temperature of 2000 °C and heating rate of 50 °C/s. This gas can be further utilized for power generation, heat or transportable fuel production.     

Pyrolysis of giant mullein (Verbascum thapsus L.) in a fixed-bed reactor: Effects of pyrolysis parameters on product yields and character

Slow pyrolysis of giant mullein (Verbascum thapsus L.) stalks have been carried out in a fixed-bed tubular reactor with (Al₂O₃, ZnO) and without catalyst at four different temperatures between 400 to 550°C with a constant heating rate of 50°C/min and with a constant sweeping gas (N₂) flow rate of 100 cm³/min. The amounts of bio-char, bio-oil, and gas produced were calculated and the compositions of the obtained bio-oils were determined by gas chromatography-mass spectrometry. The effects of pyrolysis parameters, such as temperature and catalyst, on the product yields were investigated. The results show that both temperature and catalyst have significant effects on the conversion of Verbascum thapsus L. into solid, liquid, and gaseous products. The highest liquid yield of 40.43% by weight including the aqeous phase was obtained with 10% zinc oxide catalyst at 500°C temperature. Sixty-seven different products were identified by gas chromatography-mass spectrometry in the bio-oils obtained at 500°C temperature.     

Utilization possibilities of Albizia amara as a source of biomass energy for bio-oil in pyrolysis process

Pyrolysis is one of the potential routes to harmless energy and useful chemicals from biomass. The pyrolysis of Albizia amara was studied for determining the main characteristics and quantities of liquid products. Particular investigated process variables were temperature from 350 to 550°C, particle size from 0.6 to 1.25 mm, and heating rate from 10 to 30 °C/min. The maximum bio-oil yield of 48.5 wt% at the pyrolysis temperature of 450°C was obtained at the particle size of 1.0 mm and at the heating rate of 30 °C/min. The bio-oil product was analyzed for physical, elemental, and chemical composition using Fourier transform infrared spectroscopy and gas chromatography spectroscopy. The bio-oil contains mostly phenols, alkanes, alkenes, saturated fatty acids and their derivatives. According to the experimental results, the pyrolysis bio-oil can be used as low-grade fuel having heating value of 18.63 MJ/kg and feedstock for chemical industries.     

Pyrolysis characteristics of RDF and HPDE blends with biomass

The main objective of this work was to study refuse-derived fuels (RDF) and high-density polyethylene (HDPE) upgrading by pyrolysis of blends of these materials with wood. The study considered three operational conditions: cracking temperature, heating rate, and different wt.% of RDF and HDPE. The results demonstrate that the cracking temperature of 500 °C and the faster heating rates increased the liquid yield for RDF blends. On the other hand, HDPE blends favor gas production at 550 °C and faster heating rates, which enhance the process operativity because polymeric materials generate waxes and are reduced beneath such conditions. Finally, produced gas LHV increases as RDF and HDPE were added. For example, the LHV of the produced gas only with wood at 550 °C and 20 °C/min was 10.34 MJ/m³ and with 25 wt% HDPE was 14.82 MJ/m³.     

Evaluation of influence of two different catalysts on the pyrolysis of laurel (Laurus nobilis L.) extraction residues

Laurel extraction residues with zeolite and alumina catalysts were pyrolyzed in a fixed-bed reactor with a constant heating rate of 10°C min^–1. The final pyrolysis temperature and sweep gas flow rate were kept constant at 500°C and 100 ml min^–1 in all of the experiments, respectively. The influence of catalysts and their ratio (10, 20, 30, 40, and 50% w/w) on the pyrolysis conversion and product yields were investigated in detail. The physicochemical properties of the catalytic bio-oil were determined and compared to those of non-catalytic bio-oil. The catalytic bio-oils were examined using some spectroscopic and chromatographic techniques.     

Pyrolysis of blends of different types of sewage sludge with one bituminous coal

Pyrolysis of sewage sludge samples from three Asturian urban wastewater treatment plants was carried out. One high volatile bituminous coal and its blends with 10 and 50 wt% of sludge were studied by thermogravimetry. The same operational conditions (a constant heating rate of 10 °C/min in the temperature range 25–800 °C and a N₂ flow of 200 cm³/min) were maintained throughout. The results indicate that sludge is formed by two organic fractions with different reactivity, whose devolatilisation processes partially overlap. Both fractions are more reactive than coal, since they decompose and devolatilise at temperatures lower than coal. Under oxidizing conditions, the action of oxygen during pyrolysis depends on the conditioning of sludge. If sludge is treated with FeCl₃, oxidative pyrolysis takes place. The behaviour of sludge–coal blends is intermediate between those of the coal and the corresponding sludge, without interactions between both blend components. In addition, a kinetic analysis was performed to fit thermogravimetric data, the global processes being considered as a series of consecutive first order reactions. A reasonable fit to the experimental data was obtained for all materials and their blends.     

Energy Applications of Biomass: Pyrolysis of Apricot Stone

Apricot stone (Prunus armeniaca L.) was pyrolyzed in a directly heated fixed-bed reactor under nitrogen atmosphere. Effects of sweeping gas flow rates and pyrolysis temperature on the pyrolysis of the biomass were also studied. Pyrolysis runs were performed using reactor temperatures between 400°C and 700°C with heating rate of about 300°C min^?1. As the pyrolysis temperature was increased, the percentage mass of char decreased while gas product increased. The product yields were significantly influenced by the process conditions. The bio-oil obtained at 550°C, at which the liquid product yield was maximum, was analyzed. It was characterized by Fourier transform infrared spectroscopy (FT-IR). In addition, the solid and liquid products were analyzed to determine their elemental composition and calorific value. Chemical fractionation of bio-oil showed that only low quantities of hydrocarbons were present, while oxygenated and polar fractions dominated.     

Flash pyrolysis of jatropha oil cake in electrically heated fluidized bed reactor

Fluidized bed flash pyrolysis experiments have been conducted on a sample of jatropha oil cake to determine particularly the effects of particle size, pyrolysis temperature and nitrogen gas flow rate on the pyrolysis yields. The particle size, nitrogen gas flow rate and temperature of jatropha oil cake were varied from 0.3 to 1.18 mm, 1.25 to 2.4 m³/h and 350 to 550 °C. The maximum oil yield of 64.25 wt% was obtained at a nitrogen gas flow rate of 1.75 m³/h, particle size of 0.7–1.0 mm and pyrolysis temperature of 500 °C. The calorific value of pyrolysis oil was found to be 19.66 MJ/kg. The pyrolysis gas can be used as a gaseous fuel.     

Comparison of catalytic and noncatalytic pyrolysis and product yields of some waste biomass species

The products obtained by fast pyrolysis of biomass can be used as an energy source or chemical raw material. In this study, samples of hazelnut shells, tea bush, and hazelnut knot selected as waste biomass were from the cities of Trabzon and Rize in the Eastern Black Sea Region. Firstly, the waste biomass samples were granulated into four different particle sizes by milling and sieving operations. Fast pyrolysis of the samples with specific mixing rates was carried out in a fixed bed reactor. Additionally, 2 wt% vanadium (V) oxide (V₂O₅) was used as catalyst to maximize the yield of pyrolysis liquid products. The influence of temperature, heating rate, and particle size on fast pyrolysis yields under both catalytic and noncatalytic conditions were investigated and compared. While the amount of liquid product increased with the addition of catalyst, the amount of solid products decreased. It has been found that the temperature and heating rate parameters are very effective in liquid product yield. In all experiments, the maximum liquid yield was acquired at the same heating rate of 450°C min^?1 and the temperature of 450°C with particle size of 0.5 to 1.0 mm. The maximum pyrolysis liquid (bio‐oil) was obtained with catalytic pyrolysis, and this value was 60.58 wt%.     

Pyrolysis of Alternanthera philoxeroides (alligator weed): Effect of pyrolysis parameter on product yield and characterization of liquid product and bio char

In the present work, fast pyrolysis of Alternanthera philoxeroides was evaluated with a focus to study the chemical and physical characteristics of bio-oil produced and to determine its practicability as a transportation fuel. Pyrolysis of A.philoxeroides was conducted inside a semi batch quartz glass reactor to determine the effect of different operating conditions on the pyrolysis product yield. The thermal pyrolysis of A. philoxeroides were performed at a temperature range from 350 to 550 °C at a constant heating rate of 25 °C/min & under nitrogen atmosphere at a flow rate of 0.1 L/min, which yielded a total 40.10 wt.% of bio-oil at 450 °C. Later, some more sets of experiments were also performed to see the effect on pyrolysis product yield with change in operating conditions like varying heating rates (50 °C/min, 75 °C/min & 100 °C/min) and different flow rates of nitrogen (0.2, 0.3, 0.4 & 0.5 L/min). The yield of bio-oil during different heating rate (25, 50, 75 and 100 °C/min) was found to be more (43.15 wt.%) at a constant heating rate of 50 °C/min with 0.2 L/min N₂ gas flow rate and at a fixed pyrolysis temperature of 450 °C. The High Heating Value (HHV) value of bio-oil (8.88 MJ/kg) was very less due to presence of oxygen in the biomass. However, the high heating value of bio-char (20.41 MJ/kg) was more, and has the potential to be used as a solid fuel. The thermal degradation of A. philoxeroides was studied in TGA under inert atmosphere. The characterization of bio-oil was done by elemental analyser (CHNS/O analyser), FT-IR, & GC/MS. The char was characterized by elemental analyser (CHNS/O analysis), SEM, BET and FT-IR techniques. The chemical characterization showed that the bio-oil could be used as a transportation fuel if upgraded or blended with other fuels. The bio-oil can also be used as feedstock for different chemicals. The bio-char obtained from A. philoxeroides can be used for adsorption purposes because of its high surface area.     

Experimental analysis of pyrolysis of sewage sludge

Pyrolysis is a thermal process where organic materials such as biomass and oil are decomposed and lighter materials such as gas, vapor, liquid products, and char are produced. The aim of this study was to investigate the pyrolysis behavior of sewage sludge in different operating conditions. Using a fixed bed, the influence of some important parameters such as pyrolysis temperature, heating rate, particle size, and N₂ flow rate on product yields was studied. Results showed that with increase in temperature from 400 to 700°C, the char yield decreased from 30.1 to 7.50%, while the gas yield increased from 35.8 to 52.4%. The gas yield also increased from 46.9 to 49.1% as the heating rate increased from 20 to 60°C/s, while the oil yield increased from 45.2 to 46.8% as heating rate increased to 40°C/s and then the increase leveled off.     

Thermo-chemical conversion of waste rubber seed shell to produce fuel and value-added chemicals

Rubber seed shell (RSS), comprises of 96.67 wt% organic content and 38.6% crystallinity index, was used for the production of biofuel and value-added chemicals through semi-batch pyrolysis. Thermogravimetric analysis (TGA) of RSS at heating rate of 20 °C/min showed R50 value as 12.72%/min at 376.5 °C. The gaseous product evolved during the decomposition of RSS were analyzed through inline Fourier transform infrared (FT-IR) coupled with TGA instrument. The effects of pyrolysis temperatures (350°C-600 °C) and heating rates (10°C/min–40 °C/min) on the product distribution (liquid, gas and bio-char) were investigated. The maximum yield of liquid product (46.14 wt%) and the carbon-rich bio-char (31.92 wt%) were obtained at 550 °C temperature for heating rate of 30 °C/min. The fuel characteristics of produced bio-char such as higher calorific value (34.5 MJ/kg), higher fixed carbon (79.74 wt%), lower ash (1.87 wt%) and lower moisture content (2.11 wt%) suggested its potential to be used as solid fuel. Value-added organic compounds such as acetic acid, phenolic compounds, creosol, pilocarpine, benzene and levoglucosan were identified in the liquid product using gas chromatography. The pH values of liquid products (2.55–3.0) support the presence of organic acids and phenolic fraction. The presence of various functional groups was also identified using FT-IR spectroscopy. In depth analysis of physico-chemical-thermal properties of RSS and obtained products (liquid and bio-char) suggested that RSS can be considered as a suitable feedstock for the production of value added chemicals including fuel.     

Carbonisation of bagasse in a fixed bed reactor: influence of process variables on char yield and characteristics

Carbonisation experiments on samples of sugar cane bagasse were conducted in a static fixed bed reactor to determine the effect of process variables such as temperature, heating rate, inert sweep gas flow rate and particle size on the yield and composition of solid product char. Experiments were performed to the final temperatures of 250–700°C with heating rates from 5 to 30°C/min with nitrogen sweep gas flow rate of 350 cc/min. Additional tests were aimed at studying the effect of different flow rates of nitrogen sweep gas from 0 to 700 cc/min during carbonization and different particle size fractions of bagasse. The results showed that as the carbonisation temperature was increased, the yield of char decreased. The reduction in yield was rapid up to a final temperature of 500°C and was slower thereafter. The yield of char was relatively insensitive to the changes in heating rate and particle size. Increasing the sweep gas flow rate to 350 cc/min reduced the yield of char. It appears the presence of inert sweep gas reduced secondary reactions which promoted char formation. The proximate analysis of the char suggests that fixed carbon and ash content increased with temperature. The char obtained at temperatures higher than 500°C have high carbon content and is suitable as renewable fuel and for other applications. The carbonization of bagasse has the potential to produce environmental friendly fuels and can assist in reducing deforestation for the production of charcoal.     

Rapid and slow pyrolysis of pistachio shell: effect of pyrolysis conditions on the product yields and characterization of the liquid product

This study reports the experimental results for the pyrolysis of pistachio shell under different conditions in a tubular reactor under a nitrogen flow. For the different conditions of pyrolysis temperature, nitrogen flow rate and heating rate, pyrolysis temperature of 773 K gave the highest bio-oil yield with a value of 27.7% when the heating rate and carrier gas flow rate were chosen as 300 K min⁻¹ and 100 cm³ min⁻¹, respectively. Column chromatography was applied to this bio-oil and its subfractions were characterized by elemental analysis, FT-IR and ¹H-NMR. Aliphatic subfraction was conducted to gas chromatography–mass spectroscopy for further characterization. The results for the characterization show that using pistachio shell as a renewable source to produce valuable liquid products is applicable via pyrolysis. Copyright © 2006 John Wiley & Sons, Ltd.