Evaluation of innovative operation concept for flat sheet MBR filtration system.

One of the most limiting factors for the extension and acceptance of MBR filtration systems for municipal and industrial wastewater is the impact of membrane fouling on maintenance, operation and cleaning efforts. One field of action in the European Research Project "AMEDEUS" is the development and testing of MBR module concepts with innovative fouling-prevention technology from three European module manufacturers.This article deals with the performances of the flat-sheet modules by A3 Water Solutions GmbH in double-deck configuration evaluated over 10 months in Anjou Recherche under typical biological operation conditions for MBR systems (MLSS = 10 g/l; SRT = 25 days). By using a double-deck configuration, it is possible to operate with a net flux of 25.5 l/m2.h at 20 degrees C, a membrane air flow rate of 0.21 Nm3/h.m2 of membrane to achieve a stable permeability of around 500-600 l/m2.h.bar. Additionally, it was observed that it is possible to recover the membrane performance after biofouling during operation without intensive cleaning and to maintain stable permeability during peak flows.The evaluated concepts for equipping and operating MBR systems will be applied to several full-scale plants constructed by A3 Water Solutions GmbH.     

Correlation between membrane fouling and soluble/colloidal organic substances in membrane bioreactors for municipal wastewater treatment.

Two similar membrane bioreactors of 2 m3 each were operated in parallel over two years under the same operational conditions, fed with the same municipal wastewater. The only process and operational difference between both pilot plants was the position of the denitrification zone (pre-denitrification in pilot 1 and post-denitrification in pilot 2). Despite parallel operation, the two MBRs exhibited different fouling rates and decreases in permeability. These differences could not be accounted for by MLSS concentrations, loading rates, or filtration flux. In a one-year investigation, soluble and colloidal organic material in the activated sludge of both MBR was regularly analysed by spectrophotometric and Size Exclusion Chromatography (SEC) methods. The larger organic molecules present in the sludge water phase (i.e. polysaccharides, proteins and organic colloids) originating from microbial activity (extracellular polymeric substances) were found to impact on the fouling and to explain the difference in membrane performance between the two MBR units. In both pilot plants, a linear relationship could be clearly demonstrated between the fouling rate of the membrane and the concentration of polysaccharides in the sludge water phase during a 5 month operational period at an SRT of 8 days.     

Influence of suspension viscosity and colloidal particles on permeability of membrane used in membrane bioreactor (MBR).

In this study, pilot scale experiments were carried out to examine membrane fouling occurring in membrane bioreactors (MBR) with or without pre-treatment (coagulation/sedimentation). Especially, the influence of suspension viscosity and dissolved organic matter (DOM) on membrane fouling was investigated. The pre-coagulation/sedimentation process improved the performance of a MBR in terms of membrane permeability by controlling irreversible fouling and formation of thick cake layer. The upper limit of MLSS concentration for an efficient operation in MBR without pre-treatment was suggested to be around 10 g/L based on the measurement of suspension viscosity. In this study, it was difficult to directly relate membrane fouling to DOM detected in the membrane chamber. A series of laboratory scale dead-end filtration experiments was carried out to investigate which fractions in biomass suspension would be the most influential in the deterioration of membrane permeability. Based on the dead-end tests, it was shown that the deterioration of membrane permeability was mainly caused by the colloidal particle fraction in the biomass suspension.     

Characteristics of membrane fouling in submerged membrane bioreactor under sub-critical flux operation.

Recently, the membrane bioreactor (MBR) process has become one of the novel technologies to enhance the performance of biological treatment of wastewater. Membrane bioreactor process uses the membrane unit to replace a sediment tank, and this can greatly enhance treatment performance. However, membrane fouling in MBR restricts its widespread application because it leads to permeate flux decline, making more frequent membrane cleaning and replacement necessary, which then increases operating and maintenance costs. This study investigated the sludge characteristics in membrane fouling under sub-critical flux operation and also assessed the effect of shear stress on membrane fouling. Membrane fouling was slow under sub-critical flux operation. However, as filamentous microbes became dominant in the reactor, membrane fouling increased dramatically due to the increased viscosity and polysaccharides. A close link was found between membrane fouling and the amount of polysaccharides in soluble EPS. The predominant resistance was the cake resistance which could be minimized by increasing the shear stress. However, the resistance of colloids and solutes was not apparently reduced by increasing shear stress. Therefore, smaller particles such as macromolecules (e.g. polysaccharides) may play an important role in membrane fouling under sub-critical flux operation.     

Comparison of mixed liquor filterability measured with bench and pilot-scale membrane bioreactors.

Parallel experimental tests to measure mixed liquor filterability for submerged membrane bioreactors were conducted over a six month period using three ZW-500 pilot plants and a ZW-10 lab-scale filterability apparatus. Non-air sparged conditions during the tests yielded operation behaviour that was equivalent to dead-end filtration. The fouling resistance increased linearly with the intercepted mass until a critical point was reached at which point significant cake compression was induced and the resistance began to increase exponentially. Although the point of cake compression appears to be dependent on the membrane module design, similar resistance per unit solid mass intercepted per unit area (R(mass)) values were observed when the same mixed liquor was filtered. Coupled with the established correlation between the R(mass) and the critical flux, it is suggested that the filterability test results from a side-stream, lab-scale module may be used to predict fouling potential in a full scale MBR wastewater treatment system without interrupting the full-scale MBR operation.     

Effect of pre-coagulation on mitigating irreversible fouling during ultrafiltration of a surface water.

Membrane fouling can be divided into two types: reversible fouling and irreversible fouling. The former can be easily canceled by physical cleaning (e.g., backwashing) while the latter needs chemical cleaning to be mitigated. For more efficient use of membranes, the control of irreversible membrane fouling is of importance. In this study, the effectiveness of pre-coagulation/sedimentation on irreversible membrane fouling was investigated, based on the pilot-scale operation of the membrane unit installed at an existing water purification plant. The membrane employed was a low-pressure ultrafiltration (UF) membrane made of polysulfone and having a molecular weight cut-off of 750,000 daltons. Although pre-coagulation/ sedimentation significantly mitigated membrane fouling mainly through the reduction of reversible membrane fouling, the degree of irreversible fouling was not reduced by the pre-treatment. This was because the irreversible fouling observed during this study was mainly attributed to polysaccharides/protein like fractions of organic substances that cannot be efficiently removed by coagulation/sedimentation. Aluminium used as coagulant was thought to cause irreversible fouling to some extent but did not in the pilot operation, which could probable be explained by the fact that coagulation was conducted at relatively high pH (7.0) in this study.     

The role of fouling mechanisms in a membrane bioreactor.

The present study has aimed to quantify the role of pore blocking and cake layer in a laboratory scale hollow fibre membrane module in submerged configuration, The membrane reactor (MBR) was fed with raw wastewater, only screened with a 2-mm sieve, collected from the Palermo WWTP. The MBR was characterised by an operating volume of 190 L and equipped with an aeration system located on the bottom of the reactor. The MBR operated for 65 days. The permeate was extracted by imposing a constant flux through the membrane (21 Lh(-1) m(-2)). The results confirm the importance of pore blocking control during start-up. In particular, it provides a rapid irreversible fouling that takes place at the beginning of the filtration process, before the deposition mechanism. Therefore, low suspended solids concentration in the initial phase causes a fast irreversible fouling. This circumstance creates the need for more frequent chemical cleaning after start-up without inoculum. Finally, the results underline that the cake has a mainly reversible feature.     

Organic colloids and their influence on low-pressure membrane filtration.

Wastewater treatment by low-pressure membrane filtration (MF and UF) is affected to a large extent by macromolecules and colloids. In order to investigate the influence of organic colloids on the membrane filtration process, colloids were isolated from a wastewater treatment plant effluent using a rotary-evaporation pre-concentration step followed by dialysis. Stirred cell tests were carried out using redissolved colloids, with and without additional glass fiber filtration. After constant pressure membrane filtration of 190 L/m2, the initial flux had declined by 50% for colloids > 6-8 kD (glass fiber filtered) with a hydrophilic MF membrane and for colloids > 12-14 kD (glass fiber filtered) with a hydrophobic MF membrane. For the non-filtered colloidal solutions, the flux decline was even steeper with the flux being below 10% of the initial flux after 190 L/m2 were passed through the membranes. As with larger particles, colloids form a filtration cake layer on top of the membrane surface when used as isolates without prior filtration. This filtration cake is easily removed during backwashing. However, polysaccharides as a macromolecular component of the colloid isolate cause severe fouling by the formation of a gel layer on the membrane surface that is difficult to remove completely.     

Continuous biological ferrous iron oxidation in a submerged membrane bioreactor.

Microbial oxidation of ferrous iron may be available alternative method of producing ferric iron, which is a reagent used for removal of H2S from biogas. In this study, a submerged membrane bioreactor (MBR) system was employed to oxidize ferrous iron to ferric iron. In the submerged MBR system, we could keep high concentration of iron-oxidizing bacteria and high oxidation rate of ferrous iron. There was membrane fouling caused by chemical precipitates such as K-jarosite and ferric phosphate. However, a strong acidity (pH 1.75) of solution and low ferrous iron concentration (below 3000 mg/I) significantly reduced the fouling of membrane module during the bioreactor operation. A fouled membrane module could be easily regenerated with a 1 M of sulfuric acid solution. In conclusion, the submerged MBR could be used for high-density culture of iron-oxidizing bacteria and for continuous ferrous iron oxidation. As far as our knowledge concerns, this is the first study on the application of a submerged MBR to high acidic conditions (below pH 2).     

Performance of membrane-coupled organic acid fermentor for the resources recovery form municipal sewage sludge.

This study focused on the treatment performance of membrane-coupled organic acid fermentor (MOF) with intermittent reciprocal air/ozone backwashing for the keeping of high permeation flux as well as for the effective recovery of dissolved organics from municipal sewage sludge. Intermittent reciprocal air/ozone backwashing was effective for membrane fouling reduction. When MOF was operated under the conditions of pH 5.5, hydraulic retention time (HRT) of 2 days and 20 days of solids retention time (SRT), most favourable fermentation efficiency was attained. Great inhibition for acid producing by intermittent reciprocal air/ozone backwashing was not observed during long-term operation. MOF with intermittent reciprocal air/ozone backwashing is believed to be an effective system for the recovery of organic matter from municipal sewage sludge and membrane fouling reduction.     

The fouling characterization and control in the high concentration PAC membrane bioreactor HCPAC-MBR.

This study focuses on the experimental investigation to identify the effect of PAC at high concentrations on the fouling of membranes. A pilot-scale experimental apparatus was installed at a water treatment plant located downstream of Nakdong river basin, Korea. Effluent of rapid sand filter was used as influent of the system, which consists of PAC bio-reactor, submerged membrane module (hollow fiber with pore size 0.1 m) and air supply facility. PAC was dosed at 40 g/L initially and it was not replaced during the operation period. Suction type filtration was carried out at intervals of 12 min. suction and 3 min. idling. At the initial flux 0.36 m/d, the system could be operated stably for around 90 days at target trans-membrane pressure (TMP) of 40 kPa. Among total resistance of membrane filtration, cake and gel layer resistance, Rc+Rg, was the dominant fraction (more than 90% of the total) to increase the filtration pressure, which means that the filtration resistance could be controlled by the PAC cake layer and then irreversible membrane fouling could be prevented. Three minutes air backwashing every 3 days could extend the operation period to 127 days. Organics were analyzed in terms of molecular weight structure. The influent of the system consists of 15.0% and 74.4% of hydrophobic and hydrophilic natural organic matter (NOM), respectively. Hydrophobic and hydrophilic (electrostatic) interaction was the main factor on fouling of the membrane in the reactor. Hydrophobic fraction decreased slightly in the effluent, which means hydrophobic NOM removal in the reactor by adsorption. Organics accumulated in the membrane were extracted for analysis after a certain period of operation. The fraction of hydrophobic and hydrophilic organics was 41.4% and 38.9%, respectively. On the basis of the experimental results, the hydrophobic organics were the major materials causing the fouling of the membrane, which should be changed to other types of material.     

Pilot-scale anaerobic submerged membrane bioreactor (AnSMBR) treating municipal wastewater: the fouling phenomenon and long-term operation

An anaerobic submerged membrane bioreactor (AnSMBR) on pilot-scale treating a mixture composed of municipal wastewater and glucose under mesophilic temperature conditions was operated for 206 days. The performance of the AnSMBR was evaluated at different fluxes, biomass concentrations and gas sparging velocities (GSV). GSV was used to control fouling. In addition, the AnSMBR was operated in cycles that included relaxation and backwashing phases. The increase in the transmembrane pressure (fouling rate) was measured under different operational conditions and was used to evaluate the stability of the process. The fouling rate could be controlled for a long period of time at a flux of 7 l m(-2) h(-1) with a GSV of 62 m/h and an average biomass concentration of 14.8 g TSS/L. The membrane was physically cleaned after 156 days of operation. The cleaning efficiency was almost 100% indicating that no irreversible fouling was developed inside the pores of the membrane. The COD removal efficiency was close to 90%. As in anaerobic processes, nutrients were not exposed to degradation and almost no pathogens were found in the effluent, hence the effluent could be used for irrigation in agriculture.     

操作条件对浸没式超滤膜污染影响的中试研究

采用混凝—沉淀—浸没式超滤工艺进行了处理滦河原水的中试研究,重点考察气水比、通量以及排泥方式对膜污染的影响。结果表明,在低温低浊期采用8:1～10:1的气水比、25L/(m2.h)的通量、每天排泥的工况能很好地延缓膜污染,同时在排泥前空曝气10min对膜污染也有一定的延缓作用。     

混凝防止膜污染的研究

试验主要研究混凝改善膜通量和防止膜污染的效果。试验的每个工况均为0.1MPa过滤压力,连续膜过滤8h,观察膜通量的变化情况。结果表明:在直接过滤原水的情况下,反冲洗后的膜通量恢复率仅为初始通量的40%;而投加了混凝剂4mg/L和10mg/L(以Al计)后,反冲洗后的膜通量得到了完全的恢复。混凝防止膜污染取决于过滤过程在膜表面形成的滤饼层的性能。在过滤混凝液的情况下,膜表面会形成滤饼层,从而有效地防止膜污染,而在过滤上清液的情况下,无法被混凝去除的中性亲水性的有机物沉积在膜表面,造成膜污染。     

Effects of flux enhancing polymer on the characteristics of sludge in membrane bioreactor process.

A newly developed membrane performance enhancer (MPE) was used to prevent membrane fouling in a membrane bioreactor (MBR) process. It transpired that 1,000 mg/l of MPE reduced polysaccharide levels from 41 mg/I to 21 mg/I on average under the experimental condition. Repeated experiments also confirmed that 50-1,000 mg/l of MPE could reduce membrane fouling significantly and increase the intervals between membrane cleanings. Depending on MPE dosages and experimental conditions, trans-membrane pressure (TMP) increase was suppressed for 20-30 days, while baseline TMP surged within a few days. In addition, MPE allowed MBR operation even at 50,000 mg/l of total solid and reduced permeate COD. However, no evidence of toxicity for sludge was found from respiratory works.     

Enhanced biodegradation of 4-aminobenzenesulfonate in membrane bioreactor by Pannonibacter sp. W1

4-Aminobenzenesulfonate (4-ABS), an aromatic amine and recalcitrant toxic pollutant, is widely used in the dye and pharmaceutical industry. Pannonibactersp. W1 is a specialized microbial strain which can efficiently degrade 4-ABS. This study shows the feasibility of using the specialized strain in an MBR system to treat synthetic wastewater containing large amount of 4-ABS. Due to membrane retention, the biomass concentration is able to reach 5 g/L within two months of continuous operation. Pannonibacter sp. W1 is able to adapt to the high loading rate of 1000 mg 4-ABS/L and achieve a remarkable 4-ABS removal efficiency of 99% within 6 h. Strain W1 grows well under the MBR continuous operation and remains as the dominant bacterium at the end of 60 days continuous operation. Minor membrane fouling has been detected within 40 days of operating at 15 LMH. At a flux of 25 LMH, the system experiences the 'TMP jump'. The high organic removal rate and low membrane fouling results illustrate the excellent performance of the bioaugmented MBR system in 4-ABS wastewater treatment.     

膜生物反应器运行条件的优化及膜污染的控制

初步讨论了膜生物反应器MBR运行条件的优化和膜污染的控制 ,提出低压操作不仅有利于提高能量利用效率 ,而且有利于膜通量长时间保持较高水平。试验结果表明 :膜的污染是造成膜生物反应器能耗较高的主要原因 ;采用恒通量操作方式 ,在运行初期控制初始膜通量 ,有利于控制膜污染的产生 ;反冲洗是保持恒定膜通量 ,维持系统长期稳定运行的有效措施     

A performance evaluation of three membrane bioreactor systems: aerobic, anaerobic, and attached-growth

Water sustainability is essential for meeting human needs for drinking water and sanitation in both developing and developed countries. Reuse, decentralization, and low energy consumption are key objectives to achieve sustainability in wastewater treatment. Consideration of these objectives has led to the development of new and tailored technologies in order to balance societal needs with the protection of natural systems. Membrane bioreactors (MBRs) are one such technology. In this investigation, a comparison of MBR performance is presented. Laboratory-scale submerged aerobic MBR (AMBR), anaerobic MBR (AnMBR), and attached-growth aerobic MBR (AtMBR) systems were evaluated for treating domestic wastewater under the same operating conditions. Long-term chemical oxygen demand (COD) and total organic carbon (TOC) monitoring showed greater than 80% removal in the three systems. The AnMBR system required three months of acclimation prior to steady operation, compared to one month for the aerobic systems. The AnMBR system exhibited a constant mixed liquor suspended solids concentration at an infinite solids retention time (i.e. no solids wasting), while the aerobic MBR systems produced approximately 0.25 g of biomass per gram of COD removed. This suggests a more economical solids management associated with the AnMBR system. Critical flux experiments were performed to evaluate fouling potential of the MBR systems. Results showed similar critical flux values between the AMBR and the AnMBR systems, while the AtMBR system showed relatively higher critical flux value. This result suggests a positive role of the attached-growth media in controlling membrane fouling in MBR systems.     

The importance of measuring the sludge filterability at an MBR - introduction of a new method

Sludge properties have a strong impact on the operational aspects of membrane bioreactors (MBRs). Poor sludge properties cause stronger membrane fouling and reduce the filtration performance of MBRs. Up to now there is no general method used to measure the fouling or filtration relevant sludge properties in MBRs. The aim of this work was to develop a simple but reliable method to supply operators a tool to monitor the important sludge properties for their application and to compare this method with existing techniques. Through extensive research a new method called the sludge filtration index (SFI) has been developed to indicate the appropriate sludge parameters for MBR systems in a cheap and easy manner. The SFI can be measured with simple laboratory equipment and offers operators a powerful tool to monitor the conditions of their sludge, independent of the membrane conditions.     

Particle count and size alteration for membrane fouling reduction in non-conventional water filtration.

If coagulation is not completely successful and produces aggregates which are too small, fouling may increase. In some cases, a deep-bed filter could perhaps provide a solution. The paper examines these effects using experimental results for different waters. Activated sludge effluents, stormy seawater containing microalgae and spent filter backwash water (SFBW) were coagulated by alum or ferric chloride. Sand filtration tests were carried out. Tests were performed in a membrane filtration stirred cell, filtration pilot plant equipped with SDI analyzer (seawater) and pilot UF plant (SFBW). For activated sludge effluent, alum residual ratio curves of turbidity and total particle count (TPC) followed one another. With ferric chloride, low coagulant dosage showed negative turbidity removal. Contact granular filtration reduced membrane fouling intensity. Increasing the dose resulted in higher improvement in membrane flux. For seawater, a filter run period under storm conditions reached 35 hours with satisfactory filtrate quality. An iron chloride dose of 0.3 mg/l during normal conditions and 0.5 mg/l for stormy condition should be injected, mixed well before the filters, while maintaining 10 m/hr filtration rate and pH 6.8 value. For SFBW, alum flocculation pretreatment of SFBW was effective in reducing turbidity, TPC, viruses and protozoa. SFBW settling prior to flocculation did not enhance turbidity and TPC removal. The largest remaining particle fraction after alum flocculation was 3-10 microm in size, both Cryptosporidium and Giardia are found in this size range. Coagulation enhanced the removal of small size particles, a positive impact on reducing membrane fouling potential.