金属构件重防腐涂料的选择及涂装工艺

分别介绍了用于重防腐涂料底漆的型号为D ICEP(A)和D ICEP(B)的重防腐涂料的基本性质、技术参数和与之配套的4种丙烯酸改性聚氨酯面漆(包括Ⅰ型、Ⅱ型、Ⅲ型和Ⅴ型)的技术参数以及其中甲乙组分的质量比,并介绍了重防腐涂料涂装工艺流程。分别探讨了在底漆和面漆涂装过程中的注意事项,并介绍了喷涂设备技术参数和重防腐涂料配套应用实例。     

Nanostructured coatings approach for corrosion protection

Nanostructured surface treatment coatings based on the Self-assembled Nanophase Particle (SNAP) approach were investigated as potential replacement for chromate-based surface treatments on aircraft aluminum alloys. In the traditional sol–gel method, hydrolysis-condensation processes are followed by condensation polymerization upon film application. This process sequence provides a low temperature route to the preparation if thin coatings which are readily applied to most metallic substrates. The recent discovery of a method of forming functionalized silica nanoparticles in situ in an aqueous sol–gel process, and then cross-linking the nanoparticles to form a thin film, is an excellent example of a nanoscience approach to coatings. This Self-assembled Nanophase Particle (SNAP) process can be used to form thin, dense protective organic surface treatment coatings on Al aerospace alloys. The ability to design coating components from the molecular level upward offers tremendous potential for creating multifunctional coatings.

The important components of Al alloy corrosion inhibition by chromate are storage and release of Cr^VI species, inhibition of cathodic reactions (primarily oxygen reduction), and inhibition of attack at active sites in the alloy. Unlike chromate-based treatments, current SNAP coatings provide barrier-type corrosion resistance but do not have the ability to leach corrosion inhibitors upon coating damage and minimize corrosion of the unprotected area. In this study, organic inhibitors were tested for corrosion protection of aluminum alloys in combination with the (SNAP). Scanning Vibrating Electrode Technique, anodic polarization, electrochemical impedance spectroscopy, and salt spray test were used to study this new approach for chromate replacement.     

风电装备腐蚀环境分析与涂料防护

介绍了世界与中国风电的发展现状,以及我国风电装备制造业的情况,分析了风力发电装备运行环境,阐述了风电装备防护涂料技术与产品需求状况,对风力发电装备涂料市场及研究现状进行了分析,并指出了风电装备涂料与涂装中存在的不足。最后对该市场进行了展望,并针对不足提出了相应的建议。     

Active corrosion protection and corrosion sensing in chromate-free organic coatings

In this study it is shown that anion-exchanging hydrotalcite compounds dispersed as a particulate additive in organic resins leads to potent corrosion inhibition of an underlying aluminum alloy substrate. The use of this additive also imparts the ability to detect environmental changes in the coating that are a prelude to substrate corrosion. Corrosion inhibition is derived from release of a decavanadate from crystalline Al–Zn hydroxide-based hydrotalcite particles into electrolyte that has permeated the pore space of the coating. Decavanadate release is accompanied by uptake of chloride ion in an exchange reaction. The exchange of the large decavanadate anion for the smaller chloride ion in the hydrotalcite structure results in a predictable change in crystal structure, which can be detected by X-ray diffraction. The occurrence of the decavanadate-chloride exchange reaction indicates that aggressive electrolyte has invaded the coating and that corrosion may be imminent. In this paper, methods for synthesizing an Al–Zn-decavanadate hydrotalcite particulate suitable for dispersion in an epoxy resin are described. Results from exposure and electrochemical tests illustrating corrosion protection by the hydrotalcite pigmented coatings are presented. Additionally, the characteristic changes in the X-ray diffraction pattern of hydrotalcite associated with the decavanadate-chloride exchange are presented. Diffraction patterns collected from coated Al substrates are also presented, indicating that diffraction-based interrogation of coatings is possible.     

On the corrosion protection properties of fluoropolymer coatings

Fluoropolymers have attained great importance as coating materials because of their excellent resistance to high temperature, chemicals and organic solvents. Electrochemical impedance spectroscopy was used to study the corrosion protection properties both on undamaged fluoropolymer coatings and on samples with an artificial defect. The experimental results were interpreted on the basis of a proposed equivalent electrical circuit which best fits the experimental impedance spectra. In this way we observed the high quality of the fluorinated coatings compared with that of the corresponding hydrogenated polymer used as a reference. The protective properties of the fluoropolymer coatings studied can be related to chemical (fluorine and chlorine functional groups) and physical (good order of the polymeric chains) characteristics of the resins.     

Synthesis and corrosion protection performance of polydiphenylamine

In recent years, the conducting polymers are used in organic coatings as a replacement of chromate based pigments. The effectiveness of polydiphenylamine (PDPA) in the vinyl coating towards the corrosion protection of steel in acidic environment has been found out. The polymer PDPA was synthesized by chemical oxidation of diphenylamine by ammoniumpersulfate in hydrochloric acid medium. The polymer was characterized by FTIR and XRD. The corrosion protection performance of the PDPA containing 0–5% in vinyl coating on steel in 0.1N HCl has been assessed by electrochemical impedance spectroscopy. Coatings containing more than 3% PDPA are found to offer excellent corrosion protection of steel in acid media due to redox property of PDPA. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

熔融碳酸盐燃料电池的研究和发展

本文广泛地总结了熔融碳酸盐燃料电池在世界范围内所取得的进展：阐明了电池的工作原理和电池结构上最新发展，最终强调了进一步研究的一些问题。     

Corrosion protection of steel in molten Li2CO3–K2CO3 and Na2CO3–K2CO3 mixtures in a hydrogen-containing atmosphere

The electrochemical behaviour of TiN-, TiN–AlN-, Cr- and CrN-coated 316L stainless steel in molten Li₂CO₃–K₂CO₃ and Na₂CO₃–K₂CO₃ melts in a reducing gaseous atmosphere (10% H₂–90% N₂) was studied using voltammetry and scanning electron microscopy combined with energy-dispersed X-ray analysis in the temperature range of 600–730 C. To facilitate the identification of the electrochemical reactions the voltammetric behaviour of stainless steel, titanium, nickel and gold was also investigated. Voltammetric characteristics obtained at AlN–TiN coated electrodes showed no anodic reactions at potentials more negative than that of CO^2– ₃ oxidation. Cr- and CrN-coated electrodes demonstrated a suppressed anodic dissolution after the first steady state voltammetric cycle. The voltammograms obtained for the other electrodes studied displayed the corresponding anodic metal-dissolution waves. TiN, AlN, Cr and CrN coatings seem to be the most promising as corrosion-resistant materials for the anodic compartments of molten carbonate fuel cells.     

Sol–gel coatings on metals for corrosion protection

Sol–gel protective coatings have shown excellent chemical stability, oxidation control and enhanced corrosion resistance for metal substrates. Further, the sol–gel method is an environmentally friendly technique of surface protection and had showed the potential for the replacement of toxic pretreatments and coatings which have traditionally been used for increasing corrosion resistance of metals. This review covers the recent developments and applications of sol–gel protective coatings on different metal substrates, such as steel, aluminum, copper, magnesium and their alloys. The challenges for industrial productions and future research on sol–gel corrosion protective coatings are also briefly discussed.     

Hot corrosion behavior of multialkaline-earth aluminosilicate for environmental barrier coatings

Multialkaline-earth aluminosilicate Ba_1/3Sr_1/3Ca_1/3Al₂Si₂O₈ (BSCAS) were synthesized to serve as new environment barrier coatings. Their hot corrosion behavior in an Na₂SO₄ environment was studied in the temperature range of 900–1100 °C over a period of 100 h. The phase and cross-sectional morphology evolutions of the corroded samples were characterized via X-ray diffraction and scanning electron microscopy. Combined with the thermodynamic analysis of the possible reactions occurring during hot corrosion, the competitive out-diffusion of the alkaline-earth elements to react with Na₂SO₄ is believed to have a considerable influence on the hot corrosion behavior of BSCAS. The sluggish diffusion and the dense Ca₂Al₂SiO₇ layer, which originate from the competitive reactions of the multialkaline earth elements, lead to an improvement in the hot corrosion resistance of BSCAS. A model is proposed to describe the hot corrosion process.     

Structural characterization and adhesion appraisal of TiN and TiCN coatings deposited by CAE-PVD technique on a new carbide composite cutting tool

A new composite matrix was developed for a cutting tool based on tungsten carbide ligated with cobalt (WC-Co) using sintering technique. The admixtures of niobium carbide, tantalum carbide, and titanium carbide with the WC-Co matrix aim to inhibit the grain growth of WC and to promote covalent bonding at the interface. The modified WC-Co tools were coated with titanium nitride and titanium carbonitride layers by CAE-PVD technique. To substantiate the performances of the new coating-substrate systems, we have performed X-ray diffraction, atomic force microscopy, and scratch test measurements to estimate: phase content, average crystallite size, average texture coefficient, residual stress level, coating thickness, average roughness, square mean root, fractal dimension, cohesive adhesion, and adhesive adhesion. The results enable the in-depth understanding of the coating growth mechanisms and provide an objective evaluation of the coatings adhesion to the new cutting tools matrix. The results provide evidence to support the potential of TiN and TiCN coatings to enhance the working performances of the composite WC-Co cutting tools and to differentiate their properties. TiCN coating is shown to be superior to TiN coating in terms of adhesion and thus represents a better alternative for coating the modified WC-Co composite matrix.     

金属陶瓷涂层耐蚀性能研究

采用溶胶－凝胶浸渍提拉法在不锈钢、纯铜及铝合金基体上制备具有保护性的ＳｉＯ２、ＺｒＯ２、ＴｉＯ２、Ａｌ２Ｏ３及ＳｉＯ２－ＴｉＯ２陶瓷涂层,利用阳极极化曲线的、循环动电位极曲线、点蚀电位的测量以及三氯化铁和５％硫酸介质中的腐蚀试验研究了所得陶瓷涂层的耐蚀性。结果表明,这些陶瓷涂层能大幅芳提高金属基体在各种腐蚀介的耐蚀性。     

聚苯胺基涂层在质子交换膜燃料电池金属双极板上的应用进展

聚苯胺具有独特的导电性和电化学性能,近年来随着燃料电池的发展成为双极板防护的重要材料。然而,聚苯胺涂层在质子交换膜燃料电池高温强酸的工作环境中长期耐蚀性仍无法满足要求,限制了该材料的规模应用。本文综述了聚苯胺基涂层在质子交换膜燃料电池双极板上应用的最新研究进展,包括通过掺杂和共聚改性的聚苯胺涂层、引入高分子材料和纳米材料制备的聚苯胺基复合涂层;分析了各类典型涂层的电化学测试性能结果,总结了聚苯胺基复合涂层的耐蚀机理。最后总结了聚苯胺基涂层研究中目前存在的问题,并对研究方向进行了展望,指出统一测试标准对材料性能评价和商业应用具有重要意义,且今后应重点加强纳米材料复合涂层的研究,并基于原位观测和表征技术对涂层机理进行深入解析。     

Hydrophobic interfacing layers for improvement of corrosion protection by polymeric coatings

Water sorption of coating materials is the main cause of coating deterioration, adhesion loss and substrate corrosion. By introducing alkanethiol self-assembled monolayers (SAMs), a hydrophobic interfacing layer between coating and substrate metal can be constructed. The effect of the hydrophobic SAMs interfacing layer on the corrosion protection of epoxy coatings was evaluated using electrochemical techniques including Tafel polarization, electrochemical impedance spectroscopy and impedance–time transition measurement. It was found that the SAMs interfacing layer improved the corrosion protection of the coating significantly. The improvement was attributed to the strong interaction between SAMs and the metal substrate, the compact structure and low water affinity of the SAMs interfacing layer, which prevent water absorbed by the coating from reaching the coating–metal interface and spreading along the interface.     

Polyaniline‐grafted polyurethane coatings for corrosion protection of mild steel surfaces

We report the superior corrosion‐resistant properties of conducting polyurethane networks of polyaniline (PANI), poly‐m‐aminophenol (PmAP), and poly‐o‐anisidine (PoA) coated on mild steel panels. These networks were prepared by blending conducting polyanilines with isocyanate‐containing prepolyurethanes. Free‐standing polyurethane films were obtained after a moisture cure for several days to ensure complete reaction of the excess isocyanate. The films were electrochemically active with conductivity in the range of 10^?2 to 10^?3 S/cm. The solution blends and formed films were characterized by infrared, ultraviolet, thermogravimetric analysis, and differential scanning calorimetry. Electrochemical corrosion studies of the coated films on mild steel panels showed excellent corrosion protection in the following order: PU‐PANI > PU‐PmAP > PU‐PoA. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45806.     

Oxidation/corrosion of BN-based coatings as prospective interphases for SiC/SiC composites

The ceramic matrix composites envisaged as structural parts in the hot section of aircraft engines consist of SiC-based fibres and matrices with a BN interphase coating between them. To control their service life, the oxidation/corrosion behaviour of these materials must be determined. For this purpose, samples of different geometries were prepared by chemical vapour deposition and thermally subjected to wet air. The behaviour of BN alone depends on its crystallization degree, structural homogeneity and the considered direction in the coating. In the case of a thin layer of pure BN of interphase type, recession is significantly reduced at 800 °C by the formation of a sealing borosilicate phase in the confined space surrounded by SiC. At 1000 °C, the protection is no longer sufficient and a steady recession remains. The presence of aluminium added to BN improves protection at 1000 °C due to the formation of alumina combined with borosilicate.     

High temperature corrosion resistant coatings for gas flare systems

Gas flaring systems are used in processing plants to eliminate excess gases while serving as a safe pressure-relieving system. These systems are built using 310 stainless steel (SS310) thanks to its mechanical properties and performance under high temperature operating conditions. However, the findings have revealed that SS310 is susceptible to high temperature sulfidation when exposed to a corrosive environment. In the present work, SEM analysis has been conducted to investigate the causes of this type of failure. To tackle this problem, high velocity oxygen fuel (HVOF) thermal spraying was used to deposit a double-layer thermal barrier coatings, including a top yttria stabilized zirconia layer (TBC) and a bond coating CoNiCrAlY layer (BC) on SS310 substrates. The performance of the coatings was tested by exposing it to a high temperature corrosive environment. As a result, an improved resistance to corrosion was observed. This improved performance can be attributed to the absence of tetragonal to monoclinic phase change transformation, and to a decrease in the volume fraction of the monoclinic phase in yttria stabilized zirconia top coat, as indicated by XRD analysis.     

Electrospun polymeric coatings on aluminum alloy as a straightforward approach for corrosion protection

Several metals and alloys are susceptible to corrosion attack and this usually implies the accurate selection of a specific material depending on the working conditions and the characteristics of the environment to which it will be exposed to. However, it could represent a restriction at the same time because a limited range of materials can be practically considered. In addition, they could be also characterized by unsuitable properties for the intended application and high costs. To address this issue, polymeric coatings exhibit high potentiality to be a valid alternative to toxic chromates, allowing to deal with the most appropriate metallic materials and affordable deposition procedures. In this work, polyvinyl alcohol (PVA) fibrous coating was successfully collected onto aluminum alloy‐6082 by means of electrospinning technique. The anticorrosion performance of the final system has been evaluated in 3 wt % NaCl solution by means of electrochemical impedance spectroscopy (EIS). To avoid PVA disintegration in aqueous environment, several crosslinking procedures were assessed using glyoxal. The two most promising ones (120°C for 60 min and 150°C for 15 min) were then considered for a further investigation. Crosslinked PVA mats showed improved properties as compared to the as‐spun case, as demonstrated by mechanical and thermal analyses. Electrochemical tests revealed that crosslinked coatings can protect aluminum substrates against corrosion, especially for the electrospun PVA coating treated at 120°C. In this case, after 270 h, a significant corrosion resistance of about 26 kΩ was recorded with respect to the blank alloy (about 3.8 kΩ). © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41250.     

Adhesion promotion and corrosion prevention using thin anisotropic coatings

Using sol-gel technology, thin organic/ceramic (ceramer) coatings have been applied to metal surfaces to enhance such surface properties as adhesion promotion and corrosion prevention. Isotropic coatings have been found to be effective in certain applications such as corrosion prevention, but the formation of anisotropic (functionally gradient) coatings permits greater flexibility over the resulting properties. Isotropic coatings derived from tetraethoxysilane, for example, have been found to effectively inhibit corrosion while being only 100-1000 A thick. These coatings do not, however, promote adhesion. Thin coatings made from traditional silane adhesion promoters alone are unable to prevent corrosion of metallic substrates. Using monomers with appropriate reactivities permits the single-step synthesis of anisotropic coatings that can both promote adhesion and prevent corrosion. These types of anisotropic coatings allow the physical and chemical properties of a coating to be varied as a function of the distance from the substrate and confer properties to the substrate that would not be possible from a single isotropic coating. The principle behind the construction of these anisotropic coatings is general enough that it can be used in many applications where microengineering of surface structures is important.     

Effective corrosion protection of 8090 alloy by cerium conversion coatings

Conversion treatments based on immersion in Cr(VI) aqueous solutions are key technologies that combine low cost, easy application and high performance. However, they are environmentally problematic due to their carcinogenity and genotoxicity. Among the potential alternatives, treatments based on rare-earth compounds have drawn attention due to the stability of their oxides and their environmental acceptability. Despite the amount of work published, there is not yet an industrially suitable alternative treatment for aircraft aluminium alloys that is able to provide the required corrosion protection. A common feature of these alloys is the high level of copper in their chemical composition. Although the presence of copper in an alloy may enhance cerium deposition, high copper content alloys (AA2024, AA7075) have proven the most difficult to protect with Ce conversion coatings.In the present work, a commercial 8090-T8 aluminium alloy containing 1.15 weight percent (wt.%) Cu was coated with a Ce conversion coating at room temperature from a Ce bath without prior pretreatment of the specimens. Polarisation curves revealed that the presence of a cerium conversion coating (CeCC) reduces by two orders of magnitude the corrosion rate of the AA8090 alloy in a sodium chloride solution. Impedance measurements exhibited capacitive behaviour for the CeCC up to 216 h, showing that the cerium layer protects the bare alloy in the aggressive solution.Electrochemical tests have therefore revealed that these conversion layers afford long-lasting protection; withstanding up to 168 h in Salt Spray test.