Study of the dyeing properties of saffron and ultrafiltrated saffron powders,as colourants for natural and synthetic fibres

There is a noticeable growing interest in the use of natural dyes in contemporary textile dyeing, motivated by the requirements imposed, in favour of environmental prosperity. The use of natural dyes reduces significantly both the energy requirements and the environmental impact of the process. In the present work natural and synthetic fibres were dyed with the dyestuff isolated from Crocus sativus L., after aqueous extraction of the dried stigmas of the plant. Additionally, part of the powder was purified by using ultrafiltration technology. The saffron extract and the ultrafiltrated saffron retentate were used to dye cotton, wool, nylon and polyester, in various depths of shade and temperatures. Both saffron and ultrafiltrated saffron successfully dyed not only the natural substrates, but also the synthetic ones, while higher dyeing temperatures produced level dyeing with all substrates used. Ultrafiltrated saffron powder produced brighter and much stronger dyeing to the original saffron powder, due to the elimination of extraction by-products. Isothermal adsorptions for both colourants were performed on all substrates in order to investigate their adsorption mechanism. It was found that saffron and ultrafiltrated saffron follow a Freundlich-type adsorption isotherm on cotton, wool and nylon which is a typical mechanism for a planar-directed dye of big molecular weight. Nernst-type adsorption was found to occur on polyester which again is typical for the adsorption of disperse dyes on polyester. Thus, saffron can be claimed as a universal dye, able to successfully dye natural and synthetic substrates.     

Effects of additives on the dyeing of cotton yarn with the aqueous extract of Combretum latifolium Blume stems

Flavonoid constituents from the aqueous extract of the stems of Combretum latifolium Blume sourced in Thailand have potential use as dyestuffs for cotton dyeing. In an effort to improve current natural dyeing methods with this extract, further aspects of the process were studied. It was found that, before equilibrium was reached, an increase in temperature led to an increase in dye adsorption rate of the extract; the initial rate and extent of dye adsorption was further increased by the addition of sodium chloride to the dyebath. In addition, cotton yarn pretreated with a chitosan solution (with and without a crosslinking glyoxal solution), followed by dyeing with C. latifolium extract, provided better depth of shade and also gave better fastness to light and washing than the untreated cotton yarn. Post‐mordanting cotton yarn with a biomordant solution from Memecylon scutellatum leaves also gave good light and wash fastness of the resulting dyed cotton, comparable with the dyeing results with the less environmentally friendly alum as a mordant.     

A significant approach to dye cotton in supercritical carbon dioxide with fluorotriazine reactive dyes

A series of fluorotriazine reactive dyes have been synthesized and applied to dye cotton in supercritical carbon dioxide (scCO₂) with good dyeing results. The pieces of cotton to be dyed were previously presoaked in a protic solvent and cosolvents were applied during dyeing. The colour strength of the dyeings was evaluated by K/S measurements. The K/S values achieved on cotton dyed were up to 35.8 ± 4.2. Even after the cotton was subjected to a Shoxlet extraction at 358 K for 1 h, a maximum K/S value of 20.2 ± 1.8 was measured. The percentage of dye molecules chemically fixed to the cotton was on average 85%. The excellent reactivity of fluorotriazines allowed a reduction of 3 h on the dyeing time. It is noticeable that a dye concentration of 10% on weight of the fibre (owf) can be applied to dye cotton with fluorotriazines, since no damage of the cotton fibres occurred, as observed for the chlorotriazines at this high dye concentration.Dyes with fluorotriazine as reactive group were found to be the most preferable dyes for dyeing cotton in scCO₂, as they were able to exceed the limitation of the reaction with the cotton.     

Dyeing properties of cotton fibres treated with liquid ammonia

Both scoured and sodium hydroxide mercerised cotton fibres have been treated with liquid ammonia atndash33.4°C using commercial operating equipment and then the ammonia removed at 130°C in a hot drum. The moisture regain and water absorbency of the fibres treated with liquid ammonia were increased compared with values on untreated fibres, whereas both these parameters on mercerised cotton fibres were decreased by subsequent liquid ammonia treatment. The fibres were dyed with CI Direct Red 2 and CI Direct Blue 1. Liquid ammonia treatment of the scoured cotton fibres increased the rate of dyeing, equilibrium dye adsorption, standard affinity, heat of dyeing and change of entropy, while the dyeing properties of mercerised cotton were adversely affected by subsequent liquid ammonia treatment.     

Spent green tea leaves for decolourisation of raw textile industry wastewater

True colour measurements of wastewater samples, in terms of American Dye Manufacturers' Institute values, were used to evaluate the effectiveness of decolourisation of textile wastewater using spent green tea leaf powder waste. Raw wastewater samples with a true colour of 868 ADMI were used in the batch adsorption experiments. Results revealed that the true colour removal efficiency of the raw textile wastewater was high in acidic solution and at high temperature, indicating an endothermic nature of the system. The major functional groups of the green tea leaf powder waste involved in adsorption were identified by Fourier Transform‐infrared spectroscopy analysis. Adsorption kinetic data were modelled using the modified Freundlich and intraparticle diffusion kinetics equations. Fitting results of the Langmuir adsorption isotherm showed that the adsorption capacity of the green tea leaf powder waste was 775 ADMI g^?1, which is higher than that of powder activated carbon (526 ADMI g^?1). The low activation energy values (13.9 kJ mol^?1) suggested that adsorption was governed by a diffusion process and the reaction involved a physisorption mechanism. From the perspectives of waste utilisation, remarkable colour adsorption capacity and inexpensive and abundant availability, green tea leaf waste is an attractive alternative for decolourisaton of textile wastewater. Because high temperature favours colour removal, green tea leaf powder can be directly applied in raw textile wastewater treatment.     

Faserstruktur und Färbeeigenschaften von Cellulosefasern, 1. Zusammenhänge zwischen Veränderungen der Faserstruktur und der Farbstoffadsorption bei Baumwolle durch Mercerisation und Flüssigammoniak-Behandlungen

Changes of fiber structure and the adsorption of direct dyes in cotton subjected to different kinds of mercerisation and liquid ammonia treatment have been studied. Therefrom a new general relationship between dye adsorption and fiber structure of cellulosic fibres has been given as a result. The fiber structure in the water swollen state was characterized by measurements of specific pore volume, specific pore surface and pore size distribution. The dyeing behaviour of the different treated cotton was determined by adsorption isotherms. The results revealed that for equilibrium dye adsorption from aqueous solution a transitional pore region with pore diameters of 20–60 Å has a special importance. Changes of these pores by the different swelling treatments correlated directly with the dye uptake. This pore region is found in cotton between the elementary fibrils.     

Studies of the fibre structure and dyeing properties of Calotropis gigantea,kapok and cotton fibres

Calotropis gigantea, kapok and cotton fibres are all natural cellulose fibres, but the first of these is rarely used in textile fabrics. In this study, the structure and chemical composition of these three kinds of fibre were studied, and the dyeing properties of fabrics made from each of them were compared. The purpose of this was to provide a theory basis for the application of C. gigantea fibre in the textile industry. The surface morphology and cross‐section of C. gigantea fibre in comparison with kapok and cotton were studied by scanning electron microscopy. Their fibrous structures were analysed by Fourier Transform‐infrared spectroscopy and X‐ray diffraction. The mechanical properties and water absorption capabilities were also measured and compared. Both C. gigantea fibre and kapok fibre exhibit a high degree of hollowness (80–90%), and no natural twist exists; there is a certain amount of lignin and hemicellulose in C. gigantea fibres; the crystallinity of C. gigantea fibres is 42.54%, and its crystallinity orientation index is 85.40%. C. gigantea fibre has the lowest tenacity but has the highest water content of the three kinds of fibre. The results of dyeing tests show that C. gigantea fabric has the lowest dye uptake and dye fixation.     

A new application of Hydroxyapatite extracted from dromedary bone: Adsorptive removal of Congo red from aqueous solution

The aim of this paper is to evaluate the efficiency of the natural hydroxyapatite powder for anionic dye (Congo red) elimination from water and optimization of adsorption process parameters that are contact time (0-360 min), solution pH (4-9), initial dye concentration (400-2400 mg/l), and adsorbent dosage (0.4-20 g/l). Natural hydroxyapatite with high surface area was prepared from animal agriculture waste dromedary bone. X-ray diffraction, transmission electron microscopy, transform infrared spectroscopy, and elemental analysis characterizations of the powder prepared show a hexagonal structure, the irregular form of hydroxyapatite and presence of other elements as trace element. The results of adsorption tests demonstrated the high efficiency of natural hydroxyapatite for removal of Congo red from water solution whose maximum experimental capacity adsorption of Congo red by natural hydroxyapatite is 900 mg/g at pH 4.5, equilibrium time 240 min and adsorbent dosage 2 g/l. According to the correlation coefficient value, the pseudo-second order kinetic model identified the sorption mechanism of pollutant used on natural hydroxyapatite. The Freundlich isotherm is the best representative theoretical model of the dye molecules’ adsorption on the natural hydroxyapatite support.     

The roles of polymer relaxation phenomena,aqueous dye solubility and the physical properties of water in the mechanism of adsorption of a disperse dye on poly(ethylene terephthalate) fibres: Part 4 further aspects related to polymer relaxation phenomena

To further investigate the contribution of polymer relaxation times to the mechanism of disperse dye adsorption on poly(ethylene terephthalate) fibres, the temperature-dependent uptake of Teratop Yellow HL-G 150% on both cotton and polyamide 66 fabrics at temperatures between 30 and 130°C was compared with that on poly(ethylene terephthalate) fabric. Although uptake of the commercial grade dye on polyester fabric is governed by the thermally regulated, broad glass transition of the water-saturated poly(ethylene terephthalate) substrate, as this was not observed for either cotton or nylon 66 fabrics, the respective cellulose or polyamide 66 polymer glass transition does not present a major thermal impediment to dye uptake over the wide range of dyeing temperatures used. This is because the onset and end-set temperatures of the glass transition of the water-plasticised poly(ethylene terephthalate) material reside within the range of dyeing temperatures employed, whereas those of the water-plasticised cotton and polyamide materials occur below the lowest dyeing temperature examined (30°C). The thermal dependency of disperse dye solubility also likely makes a meaningful contribution to the temperature-dependent dye uptake observed for each type of fibre.     

The preparation and dyeing properties of pineapple leaf fibres modified with a cationic modifier

Pineapple leaf fibres were modified with cationic modifier GX‐H23 and dodecyl dimethyl benzyl ammonium chloride (surfactant 1227) to change their surface electric properties. After modification, the pineapple leaf fibres were dyed separately with CI Reactive Red 15 under traditional and salt‐free dyeing conditions. Based on dye uptake analysis, the influence of different modification and dyeing conditions on the dyeing properties of pineapple leaf fibres were evaluated. The results showed that the modified pineapple leaf fibres under salt‐free dyeing conditions exhibited superior dye uptake, especially when the cationic modifier GX‐H23 was used. The optimum parameters for modification with surfactant 1227 were: 15 g/l of surfactant 1227, 10 g/l of sodium hydroxide, and 90 °C for 30 min; the optimum parameters for modification with cationic modifier GX‐H23 were: 15 g/l of cationic modifier GX‐H23, 20 g/l of sodium hydroxide, and 60 °C for 40 min.     

Synthesis and dyeing properties of polyvinylamine dyes for cotton

Novel polyvinylamine dyes were designed and synthesised from poly(N‐vinylformamide‐co‐vinylamine) and reactive dyes, then used to dye cotton fibres by the dip‐pad‐steam process, with the dyeing methods being examined in detail. Each polyvinylamine dye was fixed to cotton without a crosslinking agent through covalent bonds formed between the reactive group of the dye and the cotton fibres. A fixation of 99% was achieved, with grades of 4 and 4‐5 wash and dry‐rub fastness, respectively.     

Adsorption of Reactive Blue 114 dye by using a new adsorbent: Pomelo peel

This paper describes the removal of Reactive Blue 114 dye from aqueous solutions by using pomelo (Citrus grandis) peel. Pomelo peel can be described as a new, low cost, abundantly available adsorbent. The optimum adsorbent mass, dye concentration, contact time and pH were determined in this study. The parameters of Langmuir, Freundlich and Temkin adsorption isotherms were also obtained using concentrations of the dyes ranging from 1.0 to 200 mg/L. Maximum adsorption capacity was obtained as 16 mg/g at pH 2 and 303 K solution temperature. The adsorption process was observed to be reaching equilibrium after about 90 min.     

Dyeing properties of textiles by Turkish hazelnut (Corylus colurna): leaves,coat, shell and dice

Turkey has a great number of hazelnut trees that possess nutritious components. However, only the inside part of the hazelnut is used as a nutrient, while the rest of it is waste. This study suggests that the waste parts of the Turkish hazelnut could be used as a natural dye for dyeing textile fabrics. The dyeing properties of the leaves, coat, shell and dice of the hazelnut were studied on wool, cotton and viscose fabric by using three different mordants: copper sulphate, iron sulphate and aluminium sulphate. The selected dyed fibre sample surfaces were observed using a scanning electron microscope. The colour strength (K/S), light, washing, rubbing, and perspiration fastness levels of the dyed fabrics were investigated. The experimental natural dyeing results indicate that waste hazelnut‐based products can be used as a natural dye for textile coloration.     

Dyeing method and properties of polymaleic acid dyes on cotton

A polymaleic acid dye based on poly(maleic anhydride) was synthesised and evaluated in the dyeing of cotton. A series of dyeing auxiliaries were examined, and results showed that a composite auxiliary agent consisting of 20 g/l of zinc nitrate and 30 g/l of dicyandiamide was the most effective when a conventional pad‐dry‐cure dyeing process was used. The fixation could reach 99% and the wash and dry rub fastness could reach grade 4 and grade 4–5 respectively. The decrease in tearing strength of the dyed cotton was between 17.8 and 32.1%.     

Dyeing of cotton yarn with the aqueous extract of the leaves of Eupatorium odoratum L. in Thailand and associated extract toxicity studies

Flavonoid constituents from the aqueous extract of the leaves of Eupatorium odoratum, an invasive weed in Thailand, have potential use as dyestuffs for cotton dyeing. It was found that cotton yarn, which was pretreated with a chitosan solution (with and without a crosslinking glyoxal solution), followed by dyeing with E. odoratum extract in the presence of the inorganic mordant, alum, provided better depth of shade (K/S) and also gave better fastness to light and washing than the untreated cotton yarn. Pretreated cotton yarn with the biomordant solution from Memecylon scutellatum leaves gave relatively poor light and wash fastness of the resultant dyed cotton in the presence of alum. From the toxicity studies, the aqueous extract of the leaves of E. odoratum before and after dyeing showed a high toxicity level to the earthworm (Diplocardia communis) and the guppy fish (Poecilia reticulate). Therefore, it is strongly suggested that E. odoratum aqueous extract after dyeing should be significantly diluted before discharged into the environment.     

Dyeing properties of polyamide super-microfibre with disperse dyes

The dyeing properties of polyamide super-microfibres and conventional fibres dyed with disperse dyes have been studied by measuring the adsorption isotherm, the rate of dye uptake, the time of half-dyeing and the amount of equilibrium adsorption. The thermodynamic analysis shows that the adsorption isotherms of super-microfibres follow a Langmuir sorption model. The kinetic results show that super-microfibres have a faster dyeing rate and a higher equilibrium dye uptake compared to conventional fibres. This can be explained by the greater surface area and dye capacity of the super-microfibres. The wash and light fastness properties of the super-microfibres dyed with disperse dyes are lower than conventional fibres.     

Influence of grafting with acrylic acid on the dyeing properties of polyamide 6.6 fibres

Polyamide 6.6 fibres were modified for the improvement of dyeing affinity using a graft copolymerisation method. These fibres were grafted with acrylic acid as monomer. The influence of the chemical modification of polyamide 6.6 fibres on the dyeing properties was investigated using a cationic dye (Red Astrazon 5BL). It was shown that the dye uptake of the modified fibres was greater than that of the unmodified fibres. The kinetic study of the cationic dye used at various grafting percentages showed an improvement of the dye build‐up rate, such as its exhaustion. In addition, an increase in the adsorption of the dye quantity fixed on the surface layer of the fibre made up of the grafted molecules was announced. Colour fastness to washing was improved with the grafting percentage. The modelling of the adsorption isotherms using Langmuir, Freundlich and Jossen relations allows the determination of isotherm constants. The results obtained from this modelling study show the existence of several models corresponding to various percentages of grafting.     

Dyeing as-spun polypropylene fibres with disperse dyes using periodic technology

The major possibility of dyeing PP fibres medium hues with disperse dyes using periodic technology was demonstrated. It was found that dyeing as-spun PP fibres ensures diffusion of the dye inside the fibre material. Use of Neonol AF 9/6 nonionogenic wetting agent during dyeing increases the amount of dye sorbed by PP fibre material. Translated from Khimicheskie Volokna, No. 1, pp. 24-26, January-February, 2008.     

Cetylpyridinium chloride cationic finishing improves the dyeing and antibacterial properties of madder dyed cotton

In this work, after cationic pretreatment of cotton fabric with cetylpyridinium chloride (CPC), the compound of citric acid (CA) and succinic acid (SUA) were used as crosslinking agents to dye cotton fabrics with natural madder dye to improve the dyeing and antibacterial properties and realise the multifunctional finishing of cotton fabric. The effects of mordant dyeing, CA + SUA crosslinked dyeing, and CPC/CA + SUA crosslinked dyeing on the microstructure and properties of cotton fabrics were compared. The dyeing by the three processes occurred primarily in the amorphous zone of the fibres, and all kept the original crystalline form of the cotton. CA + SUA crosslinked dyeing and CPC/CA + SUA crosslinked dyeing increased the thermal stability of the cotton fabric. CPC/CA + SUA crosslinked dyed cotton obtained excellent dyeing results with the colour depth value (K/S) of 12.3 and rubbing fastness and washing fastness of levels 4–5, and the levelness and dye permeability were acceptable. Furthermore, the antibacterial rate against Escherichia coli and Staphylococcus aureus reached 99.99%, and the ultraviolet protection factor (UPF) reached 50+. Moreover, the wrinkle recovery angle (WRA) increased by 55% compared with raw cotton. This showed that CPC/CA + SUA crosslinked dyed cotton had excellent antibacterial, anti-ultraviolet, and anti-wrinkle performances.     

Pomegranate fallen leaves as a source of natural dye for mordant-free dyeing of wool

The application of metal mordants is usually necessary in dyeing of wool with natural dyes to improve the dye exhaustion and fastness properties. The majority of metal salts generally used as mordants are considered as toxic and it is important to find replacements for them. Plant sources with high content of tannins are good candidates as bio-mordant or colourant to overcome this drawback. In this study, the waste fallen leaves of pomegranate tree were used as a source of natural dye for the eco-friendly dyeing of wool fabric without the use of metal mordants. The dyeing process variables including dye concentration, dyebath pH, and temperature were optimised using response surface methodology to obtain the highest colour strength. The colour strength was increased by increasing the natural dye powder up to 100%owf while the optimum pH and dyebath temperature were 4 and 100°C, respectively. The sample dyed under the optimal condition exhibited good fastness properties against washing and light. This study approved the potential of Punica granatum fallen leaves for the dyeing of wool without any mordant, while high fastness properties were obtained.