共查询到20条相似文献,搜索用时 46 毫秒
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多孔陶瓷的制备、性能及应用:(I)多孔陶瓷的制造工艺 总被引:21,自引:2,他引:21
多孔陶瓷的制备方法很多,其成孔机理主要有机械挤出、颗粒堆积、成孔剂、发泡、多孔模板、凝结结构成孔。本文根据成孔机理的不同综述了多孔陶瓷的制备工艺最新研究进展。 相似文献
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氧化铝多孔陶瓷制备工艺的研究 总被引:6,自引:0,他引:6
本研究了氧化铝多孔陶瓷的制备工艺,探讨了制备工艺参数对多孔陶瓷性能的影响。研究结果表明,氧化铝骨料颗粒度是得到不同孔径多孔陶瓷的关键;粘结剂含量对多孔陶瓷的孔隙率、强度有很大影响;烧 是得到性能多孔陶瓷的重要因素。通过改变工艺参数,可以得到平均孔径1至10μm,开气孔率40%的氧化铝多孔陶瓷。 相似文献
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《Journal of the European Ceramic Society》2022,42(15):7209-7218
How to improve the strength of fibrous porous ceramics dramatically under the premise of no sacrificing its low density and thermal conductivity has remained a challenge in the high-temperature thermal insulation field. In this paper, a new kind of high-strength mullite fiber-based ceramics composed of interlocked porous mullite fibers was prepared by nanoemulsion electrospinning and dry pressing method. Results show that as to the porous ceramics with the same density (~ 0.8 g/cm3), the three-dimensional skeleton structure composed of porous mullite fibers was much denser than that composed of solid mullite fibers. Therefore, porous mullite fiber-based ceramics exhibited a higher compressive strength (5.53 MPa) than that of solid mullite fiber-based ceramics (3.21 MPa). In addition, porous mullite fiber-based ceramics exhibited a superior high-temperature heat insulation property because the porous structure in fibers could reduce the radiant heat conduction. This work provides new insight into the development of high-temperature thermal insulators. 相似文献
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《Journal of the European Ceramic Society》2020,40(5):2090-2096
Mullite fibrous porous ceramics is one of the most commonly used high temperature insulation materials. However, how to improve the strength of the mullite fibrous porous ceramics dramatically under the premise of no sacrificing the low sample density has always been a difficult scientific problem. In this study, the strategy of using mullite nanofibers to replace the mullite micron-fibers was proposed to fabricate the mullite nanofibrous porous ceramics by the gel-casting method. Results show that mullite nanofibrous porous ceramics present a much higher compressive strength (0.837 MPa) than that of mullite micron-fibrous porous ceramics (0.515 MPa) even when the density of the mullite nanofibrous porous ceramics (0.202 g/cm3) is only around three quarters of that of the mullite micron-fibrous porous ceramics (0.266 g/cm3). The obtained materials that present the best combination of mechanical and thermal properties can be regarded as potential high-temperature thermal insulators in various thermal protection systems. 相似文献
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Ye Dong Xue Dong Lan Li Jinyu Wu Liwen Yan Jiachen Liu Anran Guo 《Ceramics International》2021,47(15):21029-21037
Aluminum borate porous ceramics are excellent candidates for high-temperature insulation applications. Current research on aluminum borate-based porous ceramics mainly focuses on porous ceramics made up of aluminum borate whiskers, whose low aspect ratio leads to a relatively dense porous structure; this results in porous ceramics with low porosity and relatively high thermal conductivity. In this study, we report the manufacturing of aluminum borate nanofibrous porous ceramics by an agar-based gel casting method using electrospun nanofibers with a high aspect ratio as the three-dimensional skeleton structure. We explored the effect of the alumina/boron oxide molar ratio on the microscopic morphology and crystal phase composition of the aluminum borate nanofibers and that of the sintering temperature on the micro and macro properties of porous ceramics based on the nanofibers. The results showed that aluminum borate nanofibers with an alumina/boron oxide molar ratio of 7:2 had the densest microscopic morphology, and the corresponding porous ceramics exhibited a higher porosity (91%) and lower thermal conductivity (0.11 W m?1 K?1) after sintering at 1200 °C than aluminum borate porous ceramics with aluminum borate whiskers as the skeleton. The successful synthesis of aluminum borate nanofibrous porous ceramics provides new insights into the development of high-temperature insulators. 相似文献
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《Journal of the European Ceramic Society》2020,40(8):3140-3147
A new versatile route is reported to produce tailored porous sintering materials with high mechanical strength. A self-assembly mechanism deposits trace amounts of nanoparticles at contact areas between coarse ceramic particles prior to sintering, resulting in large and uniformly dense sintering bridges. This increases the porosity up to 75 % and simultaneously offers higher mechanical strength in comparison to similar materials even when weaker silica nanoparticles are introduced. This route is ideally suited for robocasting as well as conventional extrusion and, thus, can be used for rapid prototyping and mass production. We report the highest compressive strength-to-weight ratios for lightweight macroporous ceramics, covering an unrivaled density range while offering exceptional flexibility in tailorable microstructure. The strength is dominated by the silica bridges and identical strength is achieved for alumina and aluminosilicate structures. Finally, this route can be used to build hierarchical structures by point-welding particles while preserving inner surface area. 相似文献
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《Ceramics International》2017,43(17):14593-14598
During freeze casting of TiO2 porous ceramics, the porous architecture is strongly influenced by TiO2 particle size, solids loading, and cooling temperature. This work investigates the influences of particle size, freezing substrate, and cooling temperature on the TiO2 green bodies prepared by freeze casting. The results show that the lamellar channel width with 100 nm particles is larger than that of 25 nm particles, yet the ceramic wall thickness is noticeably decreased. The lamellar structure is more ordered when using a copper sheet than glass as its freezing substrate. A finer microstructure results when frozen at − 50 ℃ than − 30 ℃. Such porous materials have application potentials in a wide range of areas such as photocatalysis, solar cells, and pollutant removal and should be further studied. 相似文献
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《Ceramics International》2023,49(19):31210-31217
Herein, a pohotosentive polysiloxane (PSO)/talc/Al2O3 slurry was prepared for the digital light processing printing. Liquid photosensitive PSO was exploited as a triple-functioned material, acting both as the resin matrix, a high reactive Si source and a pore generator. Through adjusting the raw material components, polysiloxane can be sintered with talc and Al2O3 fillers after being pyrolyzed to 1200 oC while pores with variable diameters can be generated. Ternary component slurry prepared based on the above strategy possesses the characteristics of low viscosity, high reaction activity and good homogeneity. Sintering schedule of the printed thin-walled precursor was investigated to guarantee the morphology of cordierite product was consistent with the printed model. This work aims to provide a new strategy for DLP printing of MgO-Al2O3-SiO2 ternary and other polymer derived ceramics. 相似文献
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《Ceramics International》2021,47(23):33286-33297
Glass wool waste remains a challenging waste fraction with relatively little utilization prospects. The present study investigated the development of porous ceramic materials from glass wool waste and spodumene tailings mainly made of quartz feldspar sand (QFS), with 0.05–0.5% silica carbide (SiC) as a pore-forming agent. The formulated compositions were sintered at 950 °C and analyzed in terms of mechanical properties, phase composition, and microstructure using X-ray diffraction (XRD), scanning electron microscopy (SEM), and X-ray micro-computed tomography. The results showed that a synergetic effect of glass wool and SiC started to be significant from 15 wt% glass wool and 0.05 wt% SiC, the strength reducing and the porosity increasing with the increase of SiC. The porous ceramics were largely amorphous, with compressive strength ranging from 5 to 30 MPa while the water absorption and apparent density ranged from 2 to 10% and 0.7–1.2 g/cm3, respectively. The total porosity varied between 20 and 75%, and the wall thickness between 62 and 68 μm; besides, most of the prepared materials floated in water. These results are of interest for the repurposing of glass wool waste in the development of non-flammable lightweight materials for potential filtering or high-rise building applications. 相似文献