Molten-Salt Synthesis of Ba1–xPbxTiO3 in the System BaTiO3–PbCl2

Ba_{1– x} Pb _x TiO₃ powder with a fixed composition was prepared by the reaction of BaTiO₃ powders with molten PbCl₂at various PbCl₂/BaTiO₃ molar ratios at 600° and 800°C in a nitrogen atmosphere. When 0.1 μm powder was used, the reaction was finished when x = 0.9. Two phases of BaTiO₃and a solid solution of Ba_{1– x} Pb _x TiO₃ coexisted, but the final phase gave a solid solution of Ba_{1– x} Pb _x TiO₃ at 800°C. When 0.5 μm powder was used, the two phases coexisted in the products at 600°C at PbCl₂/BaTiO₃= 1.0. A sintered compact of Ba_{1– x} Pb _x TiO₃ powders solid solution was prepared by hot isostatic pressing, and its dielectric constant was measured in the temperature range 20°–550°C.     

An Alternative Chemical Route for the Synthesis and Thermal Stability of Chemically Enriched Hydroxyapatite

Hydroxyapatite (HAp: Ca₁₀(PO₄)₆(OH)₂) was synthesized by aqueous precipitation using CaCl₂ and Na₃PO₄ with NaOH added to ensure completion of the reaction at room temperature. The HAp powder prepared using stoichiometric amounts of NaOH was stable even at 1200°C, but the HAp prepared with sub-stoichiometric amounts of NaOH resulted in its transformation into β-tricalcium phosphate at 600°C. The reaction pH, X-ray diffraction, thermal analysis, scanning electron microscopy, Fourier transform infrared analyses and inductively coupled plasma-optical emission spectroscopy were used to characterize the phase purity, thermal stability, morphology, and chemical composition of the synthesized HAp powder.     

Synthesis of Nanocrystalline Lanthanum Strontium Manganite Powder by the Urea–Formaldehyde Polymer Gel Combustion Route

Nanocrystalline lanthanum strontium manganite (LSM) powder has been synthesized by combustion of a transparent gel obtained by the polymerization of methylol urea and urea in a solution containing La³⁺, Sr²⁺, and Mn²⁺ (LSM ions). Chemistry of the transparent urea–formaldehyde (UF) polymer gel formation and structure of the gel have been proposed such that the LSM ions act in between the growing UF polymer chains by interacting through NH, OH, and CO groups by co-ordination and prevent polymer self-assembly through inter-chain hydrogen bonding as evidenced from infrared spectrum. Thermally stable structures formed by the decomposition of UF polymer below 300°C undergo combustion in the presence of nitrate oxidant in a temperature range from 350°–450°C. A perovskite LSM phase has been formed by self-sustained combustion of the dried gel initiated with little kerosene. The powder obtained after deagglomeration and calcination at 600°C for 2 h has a D ₅₀ value of 0.19 μm, and the particles are aggregates of crystallites 10–25 nm in size.     

New Preparation Method of Low-Temperature-Sinterable Perovskite 0.9Pb(Mg1/3Nb2/3)O3-0.1PbTiO3 Powder and Its Dielectric Properties

A relaxor ferroelectric material, 0.9Pb(Mg_1/3Nb_2/3)O₃-0.1PbTiO₃ (0.9PMN-0.1PT) with a pyrochlore-free phase, was prepared by using one-step calcination in the present study. The 0.9PMN-0.1PT powder with the pure perovskite phase was prepared successfully from a mixture of the PMN precursor and the crystalline PT by heating for 2 h at temperatures greaterthan equal to750°C. The PMN precursor was synthesized by adding an aqueous Mg(NO₃)₂ solution, rather than MgO, to the alcoholic slurry of PbO and Nb₂O₅. The 0.9PMN-0.1PT powder sintered to >96% relative density via heat treatment for 2 h at temperatures of 900°-1200°C. The highest room-temperature dielectric constant (epsilon_rt) was 24700 at 1 kHz for the samples that were sintered at 1100°C; however, the samples that were sintered at 900°C still had epsilon_rt values of 22600 at 1 kHz.     

Synthesis of Ba2NaNb5O15 Powders and Thin Films Using Metal Alkoxides

Transparent and highly oriented Ba₂NaNb₅O₁₅ (BNN) thin films have been prepared by using metal alkoxides. A homogeneous precursor solution was prepared by the controlled reaction of NaOC₂H₅, Nb(OC₂H₅)₅, and barium metal. The BNN precursor included a molecular-level mixture of NaNb(OC₂H₅)₆ and Ba[Nb(OC₂H₅)₆]₂ in ethanol. The alkoxy-derived powder crystallized to a low-temperature phase, and then transformed to orthorhombic BNN (tungsten bronze) at 600°C. BNN precursor films on substrates crystallized to orthorhombic BNN at 800°C via the low-temperature phase. Highly (002) oriented BNN films of tungsten bronze structure were successfully prepared on MgO (100) substrates at 700°C by using BNN underlayer.     

Reaction Kinetics and Mechanisms between La0.65Sr0.3MnO3 and 8 mol% Yttria-Stabilized Zirconia

The reaction kinetics and mechanisms between 8 mol% yttria-stabilized zirconia (YSZ) and 30 mol% Sr-doped lanthanum manganite (La_0.65Sr_0.30MnO₃, LSM) with A-site deficiency for the application of planar solid oxide fuel cells (SOFCs) were investigated. The LSM/YSZ green tapes were cofired from 1200° to 1400°C for 1 to 48 h and then annealed at 1000°C for up to 1000 h. The results showed that the diffusion of manganese cations first caused the amorphization of YSZ, and then the formation of small La₂Zr₂O₇ (LZ) or SrZrO₃ (SZ) crystals if treated for a longer time at 1400°C. The ambipolar diffusion of the Mn–O pair, transported through the migration of oxygen vacancy, plays an important role in the formation of secondary phases. The diffusion of LSM to YSZ and substitution of Mn for Zr both result in the enhanced concentration of oxygen vacancy, leading to the formation of a void-free zone (VFZ). No additional reaction products in annealed LSM/YSZ specimens, treated at 1000°C for 1000 h, were detected. The interfacial reactions, detailed reaction kinetics, and mechanisms are reported.     

Hydrothermal Synthesis of Acicular Lead Titanate Fine Powders

A pure, acicular lead titanate (PbTiO₃) fine powder with a white color has been prepared by hydrothermal synthesis. It is a new phase of PbTiO₃ with I 4 symmetry, cell parameters of a = 12.358 Å and b = 14.541 Å, and a density of 6.80 g.cm⁻³. The influences of pH (12.5 to 14.4), Pb/Ti ratio (1.0 to 1.6) in the feedstock, reaction temperature (130° to 230°C), time (0.25 to 4 h), starting materials, and additives on the formation of acicular PbTiO₃ under hydrothermal conditions have been investigated. The acicular PbTiO₃ with I 4 symmetry, referred to as the PX phase, can be converted to the perovskite-type (PE phase) of PbTiO₃ at about 605°C while its acicular morphology is essentially unchanged. The preferable conditions for preparing pure acicular PX-phase PbTiO₃ are that the pH is 13.0 to 14.0, Pb/Ti ratio is >1.3, reaction temperature is 170° to 200°C, time is 0.5 to 1.0 h, titanium butoxide (Ti[O(CH₂)₃CH₃]₄) is the starting material, and poly(vinyl alcohol) is an additive. The acicular grain of the PX phase is usually less than 100 nm in diameter and more than 1000 nm in length.     

Carbothermal Reaction of Silica–Phenol Resin Hybrid Gels to Produce Silicon Nitride/Silicon Carbide Nanocomposite Powders

A carbothermal reaction of silica–phenol resin hybrid gels prepared from a two-step sol–gel process was conducted in atmospheric nitrogen. The gels were first pyrolyzed into homogeneous silica–carbon mixtures during heating and subsequently underwent a carbothermal reaction at higher temperatures. Using a gel-derived precursor with a C/SiO₂ molar ratio higher than 3.0, Si₃N₄/SiC nanocomposite powders were produced at 1500°–1550°C, above the Si₃N₄–SiC boundary temperature. The predominant phase was Si₃N₄ at 1500°C, and SiC at 1550°C. The Si₃N₄ and SiC phase contents were adjustable by varying the temperature in this narrow range. The phase contents could also be adjusted by changing the starting carbon contents, or by its combination with varying reaction temperature. A two-stage process, i.e., a reaction first at 1550°C and then at 1500°C, offered another means of simple and effective control of the phase composition: the Si₃N₄ and SiC contents varied almost linearly with the variation of the holding time at 1550°C. The SiC was nanosized (∼13 nm, Scherrer method) formed via a solid–gas reaction, while the Si₃N₄ has two morphologies: elongated microsized crystals and nanosized crystallites, with the former crystallized via a gaseous reaction, and the latter formed via a solid–gas reaction. The addition of a Si₃N₄ powder as a seed to the starting gel effectively reduced the size of the Si₃N₄ produced.     

A Novel Spray-Pyrolysis Technique to Produce Nanocrystalline Lanthanum Strontium Manganite Powder

Nanocrystalline, single phase, and highly homogeneous La_0.84Sr_0.16MnO₃ (LSM) powder was prepared by a unique spray-pyrolysis process for solid oxide fuel cell applications. Atomization of a citrate–nitrate precursor solution consisting of La³⁺, Sr²⁺, and Mn²⁺ ions in the molar ratio 0.84:0.16:1.0, which can initiate a controlled exothermic anionic oxidation-reduction reaction leading to a self-propagating auto-ignition (self-ignition) reaction within individual droplets led to the conversion of the precursor to their corresponding single-phase LSM powder. Characterization of the as-sprayed and calcined products by X-ray powder diffraction, thermal analysis, and microstructural analysis confirmed the formation of nanocrystalline single-phase LSM powder by this process.     

Preparation and Sintering Behavior of Fine-Grained A12O3-SiO2 Composite

A fine, uniform A1₂O₃-SiO₂ powder was prepared by heterocoagulation of narrow Al₂O₃ and SiO₂ powders. This composite powder was dispersed, compacted, and fired in air at 900° to 1580°C for 1 to 13 h. Full density was achieved at 1550°C with the formation of a mullite phase. Relative densities of 83% and 98% (0.3 μm grain size) were measured for samples sintered at 1200°C for 13 h and at 1400°C for 1 h, respectively.     

Preparation and Thermal Behavior of Magnesium-Germanium Hydroxide

Poorly crystallized Mg₃Ge₂O₅(OH)₄ powder was prepared by simultaneous hydrolysis of magnesium and germanium alkoxides, followed by washing and drying. When this material is heated, spinel-type Mg₂GeO₄ and MgGeO₃ crystallize at 580° to 850°C and 860° to 1070°C, respectively. The spinel subsequently transforms to the olivine-type structure at 940° to 1050°C. Both Mg₂GeO₄ and MgGeO₃ crystallize directly from an amorphous phase .     

Structure and Microwave Dielectric Properties of Hexagonal Ba[Ti1−x(Ni1/2W1/2)x]O3 Ceramics

Microwave dielectric ceramics with the composition of Ba[Ti_{1− x} (Ni_1/2W_1/2) _x ]O₃ ( x =0.4–0.6) were prepared by a solid-state reaction method. The evolution of the crystalline phases was investigated by X-ray powder diffraction analysis. A cubic-to-hexagonal phase transition occurred between 1000° and 1300°C. The phase transition is irreversible; thus, the hexagonal phase remains stable at room temperature. The X-ray powder diffraction data for x =0.5 were refined using the Rietveld method. It was identified as a h -BaTiO₃-type hexagonal perovksite with the space group of P 6₃/ mmc . It also reveals that random occupancy of Ti⁴⁺ and W⁶⁺ ions occurs in the B-site substructures, whereas Ni²⁺ ions exclusively occupy the octahedral site in the corner-sharing octahedron. The dielectric properties of dense-sintered ceramics were characterized at microwave frequencies. With an increase in x from 0.4 to 0.6, the Q × f value increased from 26 700 to 42 000 GHz, whereas ɛ_r decreased from 29.8 to 20.0, and τ_f from +6.5 to −9.9 ppm/°C.     

Role of Water Vapor in Crystallite Growth and Tetragonal-Monoclinic Phase Transformation of ZrO2

The role of water vapor in crystallite growth and the tetragonal-to-monoclinic phase transformation of ZrO₂ was studied using three specially prepared samples: an ultrafine powder of monoclinic ZrO₂ obtained by hydrolysis of ZrOCI₂, an aggregated powder of tetragonal ZrO₂ obtained by thermal decomposition of Zr(OH)₄ under reduced pressure, and an ultrafine powder of tetragonal ZrO₂ obtained by thermal decomposition of zirconyl acetate dispersed in caramel. The samples were heat-treated up to 1000°C in dry and wet atmospheres saturated with water vapor at 90°C. It was found that water vapor markedly accelerated crystallite growth for both monoclinic and tetragonal ZrO₂ and facilitated the tetragonal-to-monoclinic phase transformation. Water vapor increases surface diffusion and thus enhances crystallite growth and decreases surface energy, which leads to stabilization of the tetragonal phase.     

Synthesis and Preparation of Lanthanum Aluminate Target for Radio-Frequency Magnetron Sputtering

A polycrystalline LaAlO₃ target for the radio-frequency (rf) magnetron sputterings of LaAlO₃ thin films has been prepared. These films serve as a buffer layer for high- T _c YBa₂Cu₃O_{7– x} superconducting thin films on Si. Synthesis of lanthanum aluminate powder from a mixture of La₂O₃ and Al₂O₃ powders was performed by calcining from 1000° to 1600°C in air. Characterization of the calcined powders by X-ray diffraction indicates that full development of LaAlO₃ phase was evident in the sample calcined for 3 h at 1600°C in air. A polycrystalline LaAlO₃ target was prepared by heat treatment at 1500°C for 2 h in air after pressureless sintering at 1750°C for 3 h in Ar. Thin films of the LaAlO₃ on Si (100) were obtained by rf magnetron sputtering using the target and oxygen-annealing the as-deposited films.     

Preparation of Submicrometer A12O3 Powder by Gas-Phase Oxidation of Tris (acetylacetonato) aluminum (111)

Fine A1₂O₃ powder was prepared by the gas-phase oxidation of aluminum acetyl-acetonate. The reaction products were amorphous material at 600° and 800°C, γ-Al₂O₃ at 1000° and 1200°C, and δ-Al₂O₃ at 1400°C. The powders consisted of spherical particles from 10 to 80 nm in diameter; particle size increased with increasing reaction temperature and concentration of chelate in the gas.     

Synthesis of Lead Barium Niobate Powders and Thin Films by the Sol-Gel Method

Crack-free, dense, and transparent Pb_0.6Ba_0.4Nb₂O₆ (PBN60) thin films have been prepared by a sol-gel method with metal alkoxides and metal acetate. A homogeneous and stable precursor solution was obtained from Ba metal, Pb(CH₃COO)₂, and Nb(OEt)₅ in 2-methoxyethanol. PBN60 powder crystallized to the hexagonal phase at 600°C and then completely transformed to the orthorhombic phase of the tungsten bronze structure at 1250°C. The hexagonal phase was formed on SiO₂ glass, MgO(lOO), and sapphire(R) substrate at 600°C, while the orthorhombic phase was only on a sapphire(C) substrate. Orthorhombic PBN60 films with c -axis preferred orientation were successfully synthesized on sapphire(C) substrates at 600°C.     

Preparation of Dense Platinum-Yttria Stabilized Zirconia and Yttria Stabilized Zirconia Films on Porous La0.9Sr0.1MnO3 (LSM) Substrates

A sol–gel process has been developed to prepare fine powder of La_0.9Sr_0.1MnO₃ (LSM) with an average particle size ∼40 nm. The LSM powder is pressed to pellets, on which a uniform green yttria-stabilized zirconia (YSZ) film is deposited using an electrophoretic deposition process. A green composite film of platinum and YSZ (Pt-YSZ) is prepared on the top of the green YSZ film using a colloidal process, followed by filling the pores using a sol–gel process. The three-layered structure, a green Pt-YSZ film, and a green YSZ film on a green LSM substrate, is fired at 1250°C for 3 h, resulting in a dense Pt-YSZ and YSZ film supported by a porous LSM substrate. Electrical measurements show that the sensors with the three-layered structure display a well-defined diffusion-limited current in gases containing partial pressure of oxygen up to ∼9 vol%, implying that the quality of the Pt-YSZ and YSZ film is adequate for the sensor application.     

Crystallization and Densification of Nano-Size Amorphous Cordierite Powder Prepared by a PVA Solution-Polymerization Route

A homogeneous and stable amorphous-type cordierite (2MgO2Al₂O₃5SiO₂) powder was prepared by a solution-polymerization route employing a Pechini resin or a poly(vinyl alcohol) (PVA) solution as the polymeric carrier. After calcination at 800°C for 1 h under atmospheric conditions, the bulky precursor changed into a very soft and porous powder. A 30 nm size, amorphous-type cordierite powder was prepared by attrition milling the calcined powder, which was made using a PVA precursor solution. The nano-size powder, which had a high specific surface area of 181 m²/g, was obtained after milling for <1 h. The sintered cordierite grains did not show the presence of any amorphous SiO₂ phase and had a dense microstructure with a relative density of 99% and a thermal expansion coefficient of 2.1 10^-6/°C.     

Pyrolytic Conversion of Spherical Organo-silica Powder to Silicon Nitride under Nitrogen

Monodisperse, spherical Si₃N₄ powder composed of fine particulates was synthesized by pyrolyzing spherical organo-silica powder under nitrogen. The organo-silica powder was prepared by hydrolyzing a mixture of phenyltrimethoxysilane (PTMS) and tetraethoxysilane (TEOS) in a methanol solution of water and ammonia. The organo-silica powder consisted of 81.3 at.% silicon units derived from PTMS and 18.7 at.% silicon units derived from TEOS. During the pyrolysis under nitrogen, the organo-silica powder decomposed to a mixture of free carbon and silica, with an increase of the surface area, at 500°-600°C, followed by the formation of alpha-Si₃N₄, with ß-Si₃N₄ as a minor phase, at 1450° and 1500°C and ß-SiC at 1550°C. The pyrolyzed powders, which retained the spherical shape and monodispersity of the organo-silica powders, with a reduction in mean particle diameter, were composed of fine particulates that were ~40 nm in size.     

Low-Temperature High-Pressure Consolidation of Amorphous Al2O3–15 mol% Y2O3

This study examined pressure consolidation of amorphous Al₂O₃–15 mol% Y₂O₃ powders prepared by co-precipitation and spray pyrolysis. The two amorphous powders had similar true densities and crystallization sequences. Uniaxial hot pressing was carried out at 450°–600°C with a moderate pressure of 750 MPa. The co-precipitated powder could be hot pressed to a maximum relative density of 98% and remained amorphous. Pressure adversely affected the densification of the spray-pyrolyzed powder by favoring an early crystallization of γ-Al₂O₃ phase at 580°C. Plastic deformation of the amorphous phase is believed to be responsible for the large densification of the amorphous powders.