Recirculation model of kettle reboiler

The present paper deals with the simulation of a kettle reboiler. Considering rectangular tube sheet, concept of internal recirculation developed in a kettle reboiler during boiling, changes in physico-thermal property of liquid and liquid vapour mixture with temperature and pressure and using empirical correlations, a hydrodynamic model has been developed to determine pressure drop, vapour quality, recirculation rate, boiling regime, and heat transfer coefficient at various tube rows of the bundle.Results show, recirculation rate in a reboiler has been found to vary with the heat flux and pressure. Further, at a given value of heat flux and pressure vapour quality, mass flux, and heat transfer coefficient have been found to increase gradually from bottom to top tube row of the bundle.     

Experimental study on convective boiling heat transfer in vertical narrow-gap annular tube

IntroductionConvechve boiling or highly subcooled single-Phaseforced convention in micro-channels is an effeCtivecooling meChedsm with a wide ~ge of aPPlications.Among these are the COOling of such diverse system as. accelerator abets, high power resistive magnets,compact fission ~ cores, fusion ~ blankets,advanced space thermal management systems,manufachang and materials Processing OPerations, andhigh-density multi~chip modules in supe~ andOther modular eleCtronics. These devices involv…     

Boiling heat transfer in narrow channels with offset strip fins: Application to electronic chipsets cooling

An experimental study on saturated flow boiling heat transfer of HFE-7100 in vertical rectangular channels with offset strip fins is presented. The experiments have been carried out at atmospheric pressure, over a wide range of vapour quality and heat fluxes up to 1.8 × 10⁵ W/m². The local boiling heat transfer coefficient has been obtained from experiments and analysed by means of Chen superposition method. Some correlations for convective boiling and nucleate boiling heat transfer coefficients have been considered. A good agreement has been found with Feldman et al. [3] correlation for convective boiling heat transfer and Kim and Sohn [8] correlations for nucleate boiling heat transfer.A closed circuit for electronic chipsets cooling, with the same evaporator as that studied in the first part of the paper, has been studied. Thermal performances of this system have been measured and compared with those of a circuit with the same components but no internal fins in the evaporator. The results have shown that for high heat loads the inner geometry of evaporator does not influence the two-phase heat transfer. For low heat loads, offset strip fins evaporator gives better performances than no fins evaporator.     

Flow regime-based modeling of heat transfer and pressure drop in microchannel flow boiling

Local heat transfer coefficients and pressure drops during boiling of the dielectric liquid fluorinert FC-77 in parallel microchannels were experimentally investigated in recent work by the authors. Detailed visualizations of the corresponding two-phase flow regimes were performed as a function of a wide range of operational and geometric parameters. A new transition criterion was developed for the delineation of a regime where microscale effects become important to the boiling process and a conventional, macroscale treatment becomes inadequate. A comprehensive flow regime map was developed for a wide range of channel dimensions and experimental conditions, and consisted of four distinct regions – bubbly, slug, confined annular, and alternating churn/annular/wispy-annular flow regimes. In the present work, physics-based analyses of local heat transfer in each of the four regimes of the comprehensive map are formulated. Flow regime-based models for prediction of heat transfer coefficient in slug flow and annular/wispy-annular flow are developed and compared to the experimental data. Also, a regime-based prediction of pressure drop in microchannels is presented by computing the pressure drop during each flow regime that occurs along the microchannel length. The results of this study reveal the promise of flow regime-based modeling efforts for predicting heat transfer and pressure drop in microchannel boiling.     

Flow boiling heat transfer in two-phase micro-channel heat sinks--II. Annular two-phase flow model

This paper is Part II of a two-part study devoted to measurement and prediction of the saturated flow boiling heat transfer coefficient in water-cooled micro-channel heat sinks. Part I discussed the experimental findings from the study, and identified unique aspects of flow boiling in micro-channels such as abrupt transition to the annular flow regime near the point of zero thermodynamic equilibrium quality, and the decrease in heat transfer coefficient with increasing quality. The operating conditions of water-cooled micro-channels fell outside the recommended range for most prior empirical correlations. In this paper, an annular flow model is developed to predict the saturated flow boiling heat transfer coefficient. Features unique to two-phase micro-channel flow, such as laminar liquid and vapor flow, smooth interface, and strong droplet entrainment and deposition effects, are identified and incorporated into the model. The model correctly captures the unique overall trend of decreasing heat transfer coefficient with increasing vapor quality in the low vapor quality region of micro-channels. Good agreement is achieved between the model predictions and heat transfer coefficient data over broad ranges of flow rate and heat flux.     

Towards a unifying heat transfer correlation for the entire boiling curve

The mechanistic understanding of boiling processes is still inadequate. Major physical effects determining the heat transfer in high heat flux nucleate and transition boiling regions have not yet been captured adequately. Thus, existing design correlations are often valid only for one of the boiling regimes. In this paper, the wetting structure close to the boiling surface is identified using the experimental data from an optical probe, obtained during pool boiling of FC-72 on a horizontal surface, together with a mathematical model for the interfacial geometry based on two-phase flow averaging theory. In the same framework, a unifying correlation to describe the heat flux along the entire boiling curve is presented. The suggested correlation is based on the same physical quantities regardless of the boiling regime; it employs only a single fitting parameter in its most simple form. Alternative correlations are compared to the suggested correlation and their relative merit is assessed by statistical model discrimination techniques. The results suggest that transfer phenomena associated with the interfacial evolution, in particular the volumetric presence of interface close to the heater surface, together with the superheat, play an important role for the overall boiling heat transfer mechanism.     

Heat transfer and two-phase flow during convective boiling in a partially-heated cross-ribbed channel

Measured local heat transfer data and visual observations of the two-phase flow behavior are reported for convective boiling of saturated liquids in a cross-ribbed channel similar to geometries used in formed-plate compact heat exchangers. Experiments in this study were conducted using a special test section which permitted direct visual observation of the boiling process while simultaneously measuring the local heat transfer coefficient at several locations along the channel. One wall of the channel was heated while the opposite and lateral walls were adiabatic. Measured local heat transfer coefficients on the heated portion of the channel wall were obtained for convective boiling of methanol and n-butanol at atmospheric pressure with the channel oriented vertically and in horizontal positions with top heating, side heating and bottom heating of the channel. Vertical flows were observed to be in the churn or annular flow regimes over most of the channel length whereas the horizontal flows were either in the wavy or annular flow regime over most of the channel. Visual observations also indicated that virtually no nucleate boiling was present when the flow was in one of these three regimes. For the same coolant and flow conditions, at moderate to high qualities, the measured convective boiling heat transfer coefficients for the vertical and horizontal orientations were usually found to differ by only a small amount. However, for some orientations, partial dryout of the heated wall of the channel was sometimes observed to reduce the heat transfer coefficient. A method of correlating the heat transfer data for annular film-flow boiling in cross-ribbed channel geometries is also described.     

Flow Pattern and Heat Transfer Behavior of Boiling Two—Phase flow in Inclined Pipes

Movable Electrical Conducting Probe (MECP), a kind of simple and reliable measuring transducer, used for predicting full-flow-path flow pattern in a boiling vapor/liquid two-phase flow is introduced in this paper. When the test pipe is set at different inclination angles, several kinds of flow patterns, such as bubble, slug, churn, intermittent, and annular flows, may be observed in accordance with the locations of MECP. By means of flow pattern analysis, flow field numerical calculations have been carried out, and heat transfer coefficient correlations along full-flow-path derived. The results show that heat transfer performance of boiling two-phase flow could be significantly augmented as expected in some flow pattern zones.The results of the investigation, measuring techniques and conclusions contained in this paper would be a useful reference in foundational research for prediction of flow pattern and heat transfer behavior in boiling two-phase flow, as well as for turbine vane liquid-cooling design.     

Enhancement of boiling heat transfer in a 5 × 3 tube bundle

The results of an experimental investigation on nucleate boiling heat transfer in an electrically heated 5 × 3 in-line horizontal tube bundle under pool and low cross-flow conditions of saturated water near atmospheric pressure are presented here. It is observed that the heat transfer coefficient is minimum on bottom row tubes and increases in the upward direction with maximum values on top row tubes. Also, heat transfer coefficient on central column tubes was found to be slightly higher than those on the corresponding side tubes. Further, a Chen-type relation has been used to determine the local boiling heat transfer coefficient on a tube in a heated tube bundle.     

Analysis of staggered tube bundle heat transfer to vertical foam flow

In general heat transfer intensity between solid surface and coolant (fluid) depends on three main parameters: heat transfer coefficient, size of heat exchange surface and temperature difference between surface and fluid. Sometimes the last two parameters (surface size and temperature difference) are strictly limited due to the process or technological requirements, and only increase of heat transfer coefficient is allowed. Simplest way offering sufficient increase in heat transfer rate (heat transfer coefficient as well) is to go from the laminar fluid flow regime to the turbulent one by increasing flow velocity. In many cases it helps despite such disadvantages like more complicated fluid supply system, rise of fluid flow mass rate and growth of energy usage for pumping. But in some cases, for example, in space application, in nuclear engineering, etc. there is not allowed to use high flow velocity of coolant – gas (due to vibration danger) or to apply high mass rate of coolant – liquid (due to limitation concerning weight or mass). One of the possible solutions of that problem could be the usage of two-phase flow as a coolant. An idea to use such two-phase coolant for heat removal from the solid surface is not new. Boiling liquid (water especially), gas flow with liquid droplets and other two-phase systems are widely used for heat and mass transfer purposes in various industries like food, chemical, oil, etc. An application of such two-phase coolants has lot advantages; high value of heat transfer coefficient is one of the most important. Unfortunately nothing is ideal on the Earth. Restrictions on vibration, on coolant weight (or mass rate); necessity to generate two-phase flow separately from the heat removal place; requirements on very low coolant velocities and other constraints do not allow using such type of two-phase coolant for purposes which were mentioned above (space application especially). As a possible way out can be usage of the statically stable foam flow produced from gas (air) and surfactant solutions in liquid (water). Our previous investigations [J. Gylys, Hydrodynamics and Heat Transfer under the Cellular Foam Systems, Technologija, Kaunas, 1998] showed the solid advantages of that type of two-phase coolant, including high values of heat transfer coefficient (up to 1000 W/m² K and more), low flow velocities (less than 1.0 m/s), small coolant density (less than 4 kg/m³), possibility to generate foam flow apart from the heat removal place, etc.This article is devoted to the experimental investigation of the staggered tube bundle heat transfer to the vertical upward and downward statically stable foam flow. The investigations were provided within the laminar regime of foam flow. The dependency of the tube bundle heat transfer on the foam flow velocity, flow direction and volumetric void fraction were analyzed. In addition to this, the influence of tube position in the bundle was investigated also. Investigation shows that the regularities of the tube bundle heat transfer to the vertical foam flow differ from the one-phase (gas or liquid) flow heat transfer peculiarities. It was showed that the heat transfer intensity of the staggered tube bundle to the foam flow is much higher (from 25 to 100 times) than that for the one-phase airflow under the same conditions (flow velocity). The results of the investigations were generalized using criterion equations, which can be applied for the calculation and design of the statically stable foam heat exchangers with the staggered tube bundles.     

Prediction of Local Bundle Boiling Heat Transfer Coefficients: Pure Refrigerant Boiling on Plain,Low Fin,and Turbo-BII HP Tube Bundles

New correlations predicting the local boiling heat transfer coefficients for vertical flow over a tube bundle have been developed. These correlations were developed for three different classes of tubes: smooth, low-finned, and Turbo-BII HP. These correlations are based on experiments with refrigerants R-134a, R-507A, and R-410A, at a saturation temperature of 4.4°C (40°F). Each one accounts for the local flow structure and/or local geometry particular to each tube. Each one also uses a void fraction model designed specifically for vertical two-phase flow in a tube bundle as an integral part of the correlation. The correlations have been compared to recent local bundle boiling data and show good agreement to within ± 20%.     

Critical review of flow boiling heat transfer of CO2–lubricant mixtures

This paper presents a comprehensive review on the flow boiling heat transfer of CO₂–lubricant mixtures. Some of the immiscible lubricants in CO₂ include alkyl naphthalene/alkylbenzne (AN/AB) and polyalphaolefin (PAO), while polyalkylene glycol (PAG) is partially miscible, and polyol ester (POE) is completely miscible. The effect of oil concentration, vapour quality, heat and mass fluxes and saturation temperature is addressed. One database has been created by collecting the experimental data from the open literature on the flow boiling heat transfer of CO₂–lubricant mixtures, along with empirical correlations. A simple simulation model has been developed in EES software package to compare the empirical correlations with the CO₂–lubricant mixtures experimental database. Most empirical correlations fail to predict the flow boiling heat transfer coefficient in good agreement with the experimental data. Hence, further research is needed to develop appropriate correlations for the flow boiling heat transfer of CO₂–lubricant mixtures.     

Heat transfer coefficients in horizontal multi-tubular evaporators

Various correlations available in literature for predicting two-phase heat transfer coefficient in annular flow regime are reviewed. Accurate prediction of these coefficients effect not merely the efficient and economic design of equipment but also its safety in operation. Instabilities can result in boiling crises, disturb the control systems and cause mechanical damage. It is observed that applicability of these correlations for a multi-tubular heat exchanger has not been investigated. Experimental studies on a heat pump assisted distillation unit have been conducted. Results show that the actual values of heat transfer coefficients are consistently higher than those predicted by Shah, Pierre and Guerrier's correlations.     

微通道内流动沸腾特性研究

对国内外微通道流动和换热的研究实验作了总结,阐述了影响微通道换热系数的因素,如热流密度、过热度和干度等.对去离子水在内径为0.65 mm、长为102 mm的圆形管道内流动沸腾换热进行了实验研究,得到了局部换热系数随干度的变化关系,进而根据换热系数的变化趋势讨论了饱和流动沸腾区微通道内主导的换热机制.结果表明:从换热系数随干度的变化关系很难判定主导的换热机制;将实验数据与已发表的预测关联式进行了比较,发现大多关联式都失效,说明基于常规理论的模型不再适用于微通道.     

Correlation for flow boiling heat transfer in mini-channels

In view of practical significance of a correlation of heat transfer coefficient in the aspects of such applications as engineering design and prediction, some efforts towards correlating flow boiling heat transfer coefficients for mini-channels have been made in this study. Based on analyses of existing experimental investigations of flow boiling, it was found that liquid-laminar and gas-turbulent flow is a common feature in many applications of mini-channels. Traditional heat transfer correlations for saturated flow boiling were developed for liquid-turbulent and gas-turbulent flow conditions and thus may not be suitable in principle to be used to predict heat transfer coefficients in mini-channels when flow conditions are liquid-laminar and gas-turbulent. By considering flow conditions (laminar or turbulent) in the Reynolds number factor F and single-phase heat transfer coefficient h_sp, the Chen correlation has been modified to be used for four flow conditions such as liquid-laminar and gas-turbulent one often occurring in mini-channels. A comparison of the newly developed correlation with various existing data for mini-channels shows a satisfactory agreement. In addition, an extensive comparison of existing general correlations with databases for mini-channels has also been made.     

A heat transfer correlation of flow boiling in micro-finned helically coiled tube

Two main mechanisms, nucleate boiling and convective boiling, are widely accepted for in-tube flow boiling. Since the active nuclei on the heated wall are dominant for nucleate boiling and flow pattern governs the convective boiling, the heat transfer coefficient is strongly influenced by the wall heat flux, mass flux and vapor quality, respectively. In practical industrial applications, for example, the evaporators in refrigeration, forced convective evaporation is the dominant process and high heat transfer efficiency can be obtained under smaller temperature difference between wall and liquid. Therefore, it is of importance to develop a correlation of convective boiling heat transfer with a good accuracy. In this paper, a new kind of micro-finned helically coiled tube was developed and the flow boiling heat transfer characteristics were experimentally studied with R134a. Based on the analysis of the mechanisms of flow boiling, heat transfer correlations of the specific micro-finned helically coiled tubes are obtained.     

Examination of heat transfer correlations and a model for flow boiling of R134a in small diameter tubes

Analysis of various existing correlations including a three-zone evaporation model is made using a comparison with recent experimental results obtained in this study. Flow boiling heat transfer experiments were conducted with two stainless steel tubes of internal diameter 4.26 mm and 2.01 mm. The working fluid was R134a and parameters were varied in the range: mass flux 100–500 kg/m²s; pressure 8–12 bar; quality up to 0.9; heat flux 13–150 kW/m². The local heat transfer coefficient was independent of vapour quality when this was less than about 40–50% in the 4.26 mm tube and 20–30% in the 2.01 mm tube. Local transient dryout was deduced when the quality was above these values. Furthermore, at high heat flux values the heat transfer coefficient decreased with vapour quality for the entire quality range indicating early occurrence of dryout.Existing correlations, which are based on large tube boiling processes, do not predict the present small diameter data to a satisfactory degree. A better agreement is observed with the recent, state-of-the-art, three-zone evaporation model. However, the model does not predict the effect of diameter and the partial dryout. Nevertheless, the observation suggests that the flow pattern based modelling approach performs at least as well as empirical correlations that are based on macroscale modelling. Aspects of the model that need further consideration are also proposed in this study.     

Instability,heat transfer and flow regime in a two-phase flow thermosyphon loop at different diameter evaporator channel

In this study, the influence of different channel geometries on heat transfer, flow regime and instability of a two-phase thermosyphon loop, is investigated. Instabilities in flow regime and heat transfer, at low and high heat fluxes, are observed. Bubbly flow with nucleate boiling heat transfer mechanism, confined bubbly/slug flow with backflow for small channel height (H) and finally slug/churn flow at high heat fluxes are observed. This study shows that flow and thermal instability increases as channel height (H) decreases and also heat transfer coefficient increases with increasing channel height and heat flux. Bubbly flow characterizes the flow regime at high heat transfer coefficients while confined bubbles, backflow and intermittent boiling are more significant for low channel heights with lower heat transfer coefficient and critical heat flux.     

Crossflow boiling heat transfer in tube bundles

Experimental studies are conducted for two-phase crossflows in horizontal tube bundles at various mass fluxes and local flow qualities. The results are compared with those for a single tube in a channel [4,6] at two-phase crossflow conditions. The difference between the heat transfer performance for a heated tube in an infinite pool and in a heated or non-heated bundle can be explained in terms of the different flow field geometry and thermal environment.     

Boiling heat transfer in a hydrofoil-based micro pin fin heat sink

Flow boiling of R-123 in a hydrofoil-based micro pin fin heat sink was investigated. Average two-phase heat transfer coefficients were obtained over effective heat fluxes ranging from 19 to 312 W/cm² and mass fluxes from 976 to 2349 kg/m² s. The paper presents a flow map, which divides the data into three flow pattern regions: bubbly, wavy intermittent and spray-annular flows. Heat transfer coefficient trends and flow morphologies were used to infer boiling heat transfer mechanisms. Existing conventional scale correlations for circular tubes resulted in large scatter and were not able to predict the heat transfer coefficients accurately.