Shelf-life extension and quality attributes of the whey cheese “Myzithra Kalathaki” using modified atmosphere packaging

The present work evaluated the effect of modified atmosphere packaging (MAP) on quality characteristics and shelf-life extension of the whey cheese “Myzithra Kalathaki” using microbiological, chemical and sensory analyses. Myzithra cheese was packaged in four different atmospheres: vacuum, 20% CO₂/80% N₂ (M₁), 40% CO₂/60% N₂ (M₂) and 60% CO₂/40% N₂ (M₃); identical cheese samples were packaged in air, taken as controls. All cheese samples were kept under refrigeration (4±0.5 °C) for 45 days. Of the four atmospheres, the M₂ and M₃ gas mixtures were the most effective for inhibiting growth of aerobic microflora and psychrotrophs in cheese samples until days 40 and 33 of refrigerated storage, respectively. Lactic acid bacteria (LAB) were part of the cheese microflora becoming dominant toward the end of the storage period regardless of packaging conditions. Enterobacteriaeceae were also part of the cheese microflora being effectively inhibited after day 35 of storage. Molds and yeasts were also totally inhibited by MAP (M₂ and M₃) gas mixtures throughout the entire storage period. Of the chemical quality indices determined, lipid oxidation varied below 0.005 absorbance at 532 nm for all treatments, except control samples for which absorbance values of 0.02 were recorded after 35 days of storage. Lipolysis did not vary significantly with type of packaging treatment while proteolysis values showed and increasing trend up to day 25 of storage and then decreased toward the end of the storage period. Sensory evaluation (odour and taste) showed that Myzithra cheese packaged under MAP (M₂ and M₃) retained good sensory characteristics for 30 days of storage while control samples were sensorily unacceptable after 10-12 days of storage.     

Effect of exposure to light on physico-chemical quality attributes of sliced dry-cured Iberian ham under different packaging systems

Dry-cured Iberian ham slices were stored under vacuum and under two different atmospheres (N₂ = 70% N₂ + 30% CO₂; Ar = 70% Ar + 30% CO₂) and exposed to lightness or darkness. Physico-chemical, sensory and microbial analysis was carried out throughout 60 days storage. Vacuum samples showed the highest a*-value compared to N₂ and Ar after 30 (P < 0.05) and 60 days (P < 0.05). The influence of illumination during storage was evident after 60 days of storage, L* and a*-values being lower (P < 0.01) in hams exposed to light than those kept in darkness, which can be ascribed to the lower nitrosylmioglobin content in samples exposed to light after 60 days (P = 0.001). Ham slices stored in darkness showed the lowest TBARS values (P < 0.05) and hexanal content (P < 0.05) after 60 days. Slices of ham packed in vacuum showed lower TBARS values than N₂ and Ar batches (P = 0.001), these samples being perceived as more rancid (P < 0.05). The rest of the sensory attributes were not generally affected by gas mixture or illumination (P > 0.05).     

Color-stabilizing effect of lactate on ground beef is packaging-dependent

Previous research on lactate-induced color stability in ground beef did not address the potential influence of packaging. The objective of the present study was to examine the effects of lactate on the color stability of ground beef patties stored in different modified atmosphere packaging (MAP) systems. Ground beef patties with either 2.5% potassium lactate or no lactate were packaged in vacuum (VP), high-oxygen MAP (HIOX; 80% O₂ + 20% CO₂), carbon monoxide MAP (CO; 0.4% CO + 19.6% CO₂ + 80% N₂), or aerobic packaging (PVC) and stored for 0, 2, or 4 days at 2 °C. Lactate-treated patties were darker (P < 0.05; lower L∗ values) than control patties. Surface redness (a∗ values) was greater (P < 0.05) for lactate patties than the controls when stored in PVC, HIOX, and VP. However, lactate’s effects on a∗ values were not evident when packaged in CO (P > 0.05). The color-stabilizing effect of CO could have masked lactate’s effect on surface redness. While lactate patties in PVC and VP demonstrated lower (P < 0.05) discoloration than controls, no differences (P > 0.05) existed between controls and lactate samples in CO and HIOX. Our results indicated that the effects of lactate on ground beef color are dependent on packaging.     

Effect of combined chitosan-krill oil coating and modified atmosphere packaging on the storability of cold-stored lingcod (Ophiodon elongates) fillets

Chitosan solutions (3%) incorporating 20% krill oil (w/w chitosan) with or without the addition of 0.1 μl/ml cinnamon leaf essential oil were prepared. Fresh lingcod (Ophiodon elongates) fillets were vacuum-impregnated with the coating solutions, vacuum or modified atmosphere (MA) (60% CO₂ + 40% N₂) packaged, and then stored at 2 °C for up to 21 days for physicochemical and microbial quality evaluation. Chitosan-krill oil coating increased total lipid and omega-3 fatty acid contents of the lingcod by about 2-fold. The combined chitosan coating and vacuum or MA packaging reduced lipid oxidation as represented in TBARS, chemical spoilage as reflected in TVBN, and microbiological spoilage as reported in total plate count (2.22–4.25 Log reductions during storage). Chitosan-krill oil coating did not change the colour of the fresh fillets, nor affect consumers’ acceptance of both raw and cooked fish samples. Consumers preferred the overall quality of chitosan-coated, cooked lingcod samples over the control, based on their firm texture and less fishy aroma.     

The optimized modified atmosphere for packaging of pre-rigor filleted farmed cod (Gadus morhua) is 63 ml/100 ml oxygen and 37 ml/100 ml carbon dioxide

The optimal initial gas composition to maintain quality of modified atmosphere (MA) packaged pre-rigor filleted farmed Atlantic cod (Gadus morhua) at 0 °C was determined through sensory evaluation of raw odour and chemical, physical, and microbiological analyses. Cod packaged under gas to product ratio of 2:1 and gas mixtures according to a simplex centroid mixture design spanning the whole area from 0 to 100 ml/100 ml and in between mixes of all the three major packaging gases, CO₂, O₂ and N₂ were analysed after 7, 10 and 14 days of storage. Aerobic and psychrotrophic plate count decreased and formation of exudates increased with increasing CO₂ concentration. H₂S-producing bacteria were not present or not able to grow under the different gas mixtures. Odour scores and trimethylamine oxide content decreased and the formation of trimethylamine increased in the fish with decreasing CO₂ and O₂ levels. The weighted optimum gas mixture for MA packaging of farmed cod was determined to be 63 ml/100 ml O₂ and 37 ml/100 ml CO₂.     

Effects of lactate and modified atmospheric packaging on premature browning in cooked ground beef patties

Our objectives were to determine the effects of lactate and modified atmosphere packaging on raw surface color, lipid oxidation, and internal cooked color of ground beef patties. Eight chubs (85% lean) were divided in half and each half was either assigned to the control (no lactate) or mixed with 2.5% lactate (w/w). Following treatment, patties were prepared and packaged in either vacuum, PVC (atmospheric oxygen level), high-oxygen (80% O₂ + 20% CO₂), or 0.4% CO (30% CO₂ + 69.6% N₂) and stored for 0, 2, or 4 days at 2 °C. After storage, raw surface color and lipid oxidation were measured and patties were cooked to either 66 °C or 71 °C. Lactate improved (p < 0.05) color stability of PVC, high-oxygen, and vacuum packaged raw patties, but had no effect (p > 0.05) on the a∗ values and visual color scores of patties in 0.4% CO. Lactate decreased (p < 0.05) lipid oxidation in all packaging atmospheres. Nevertheless, high-oxygen and PVC-packaged patties had more (p < 0.05) lipid oxidation than patties in CO and vacuum. Lactate had no effect (p > 0.05) on premature browning, whereas patties packaged in high-oxygen demonstrated premature browning. Conversely, cooked patties in 0.4% CO and vacuum were more red (p < 0.05) than both high-oxygen and PVC-packaged patties. Although lactate improved raw color stability, it did not minimize premature browning in cooked ground beef patties.     

Effect of varying the gas headspace to meat ratio on the quality and shelf-life of beef steaks packaged in high oxygen modified atmosphere packs

Beef steaks (M. longissimus dorsi) were stored in modified atmosphere packs (MAP) (80% O₂:20% CO₂) with gas headspace to meat ratios of 2:1, 1:1 and 0.5:1 for 14 days at 4 °C. The pH, surface colour, texture and microbiology of beef steaks were unaffected (P > 0.05) by varying the gas headspace to meat ratio. APLSR (ANOVA-partial least squares regression) and jack-knife uncertainty testing indicated that lipid oxidation (TBARS) was significantly positively correlated with days 10 (P < 0.05) and 14 (P < 0.001) of storage. Chemical and sensory detection of lipid oxidation in beef steaks were in agreement on day 14 of storage. The sensory quality and acceptability of beef steaks were similar in gas headspace to meat ratios of 2:1 or 1:1 and unacceptable in 0.5:1. Results indicate that pack size and gas volume can be reduced without negatively affecting fresh beef quality and shelf-life.     

Packaging-specific influence of chitosan on color stability and lipid oxidation in refrigerated ground beef

We examined the influence of chitosan on lipid oxidation and color stability of ground beef stored in different modified atmosphere packaging (MAP) systems. Ground beef patties with chitosan (1%) or without chitosan (control) were packaged either in high-oxygen MAP (HIOX; 80% O₂ + 20% CO₂), carbon monoxide MAP (CO; 0.4% CO + 19.6% CO₂ + 80% N₂), vacuum (VP), or aerobic packaging (PVC) and stored at 1 °C. Chitosan increased (P < 0.05) redness of patties stored in PVC and CO, whereas it had no effect (P > 0.05) in HIOX. Chitosan patties demonstrated lower (P < 0.05) lipid oxidation than controls in all packaging. Control patties in PVC and HIOX exhibited greater (P < 0.05) lipid oxidation than those in VP and CO, whereas chitosan patties in different packaging systems were not different (P > 0.05) from each other. Our findings suggested that antioxidant effects of chitosan on ground beef are packaging-specific.     

Effect of modified atmosphere packaging and vacuum packaging on the shelf-life of refrigerated chub mackerel (<Emphasis Type="Italic">Scomber japonicus</Emphasis>): biochemical and sensory attributes

The effect of modified atmosphere packaging (MAP 1: 70% CO₂/30% N₂ and MAP 2: 50% CO₂/30% N₂/20% O₂) and vacuum packaging (VP), on the shelf-life of chub mackerel (Scomber japonicus) fillets stored under refrigeration was studied. Quality assessment was based on sensory analysis and biochemical indices determination. Increase in total volatile basic nitrogen (TVBN) and trimethylamine nitrogen (TMAN) followed the order: MAP 1 < MAP 2 < VP < air (control samples). The presence of oxygen into the fish package (air or MAP) resulted in an increase in the 2-thiobarbituric acid (TBA) values in comparison with samples packaged in the absence of oxygen. The most effective MAP used was MAP 1 which contributed to a considerably slower rate of fish spoilage. Based primarily on odour scores it was observed that raw chub mackerel fillets stored in the presence of air remained acceptable up to ca. 11 days, VP and MAP 2 samples up to ca. 15–16 days, while MAP 1 samples up to ca. 20–21 days of storage. On the other hand, flesh texture and flesh colour of all packaged samples received scores above or equal than the acceptability limit up to ca. 13–14 days of storage.     

Effects of modified atmosphere packaging (MAP) on the microbiological quality and shelf life of ostrich meat

Effects of various concentrations of O₂/CO₂ in modified atmosphere packaging on the microbiological quality and shelf-life of ostrich meat was investigated. Nine–12 months old ostriches were used. The iliofibularis muscle was cut into small cubes that were divided into five groups and then separately packaged under various gas mixes: air and O₂:CO₂:N₂ ratios of 80:20:0, 60:20:20, 60:40:0, and 40:40:20, using 2 different headspace ratios (1:1 and 3:1). The packaged meats were kept at 4 °C for 10 days and were analysed microbiologically, physico-chemically and sensorially. As a result, the meat quality and shelf-life of ostrich meat under various gas compositions were improved; microbial growth was delayed due to high CO₂ usage and shelf-life was increased by 5–7 days. However, an undesired loss of red colour of the ostrich meat may affect consumer acceptance.     

Potential mechanisms of carbon monoxide and high oxygen packaging in maintaining color stability of different bovine muscles

The objectives were to compare the effects of packaging methods on color stability, metmyoglobin-reducing-activity (MRA), total-reducing-activity and NADH concentration of different bovine muscles and to explore potential mechanisms in the enhanced color stability by carbon monoxide modified atmosphere packaging (CO-MAP, 0.4% CO/30% CO₂/69.6% N₂). Steaks from longissimus lumborum (LL), psoas major (PM) and longissimus thoracis (LT) packaged in CO-MAP, high-oxygen modified atmosphere packaging (HiOx-MAP, 80% O₂/20% CO₂) or vacuum packaging were stored for 0 day, 4 days, 9 days, and 14 days or stored for 9 days then displayed in air for 0 day, 1 day, or 3 days. The CO-MAP significantly increased red color stability of all muscles, and especially for PM. The PM and LT were more red than LL in CO-MAP, whereas PM had lowest redness in HiOx-MAP. The content of MetMb in CO-MAP was lower than in HiOx-MAP. Steaks in CO-MAP maintained a higher MRA compared with those in HiOx-MAP during storage. After opening packages, the red color of steaks in CO-MAP deteriorated more slowly compared with that of steaks in HiOx-MAP.     

Effect of varying oxygen concentrations on the shelf-life of fresh pork sausages packaged in modified atmosphere

A total of 105 fresh pork sausages were packaged in atmospheres varying in oxygen concentration, using the following mixtures (%O₂/%CO₂/%N₂): 0/20/80, 0/20/80 + O₂ scavenger, 20/20/60, 40/20/40, 60/20/20, and 80/20/0. In addition, two batches were subjected to vacuum packaging or over-wrap with O₂-permeable film. They were stored for 20 days at 2 ± 1 °C in the dark. Values of pH, CIE L*, a* and b* color parameters, surface metmyoglobin percentage, TBA-reactive substances, psychrotroph aerobe bacterial numbers and sensory discoloration and off-odor were assessed throughout storage. Packaging in the absence of O₂, either under vacuum or in atmosphere with O₂ scavenger, led to extension of shelf-life in terms of both color and odor stability due to low oxidation rates. Increase of O₂ caused a significant enhancement of oxidation, decrease of shelf-life due to discoloration and off-odor development. The highest O₂ concentration gave rise to a significant color improvement, though only for a limited period of 8 days.     

High-oxygen modified atmosphere packaging system induces lipid and myoglobin oxidation and protein polymerization

Beef steaks from longissimus lumborum, semimembranosus, and adductor muscles (n = 10; respectively) were cut at 24 h postmortem, randomly assigned to either high-oxygen modified atmosphere packaging (HiOx-MAP; 80% O₂, 20% CO₂) or vacuum (VAC), and displayed for 9 days at 1 °C. HiOx-MAP packaged beef steaks had a rapid increase in lipid oxidation and a decrease in color stability during display. The steaks in HiOx-MAP had significantly lower tenderness and juiciness scores, and higher off-flavor scores compared to steaks in VAC. HiOx-MAP condition did not affect the postmortem degradation of troponin-T or desmin. Furthermore, autolysis of μ-calpain was not influenced by packaging. SDS–PAGE, immunoblotting, and diagonal-PAGE revealed oxidative cross-linking of myosin heavy chain in meat packaged in HiOx-MAP. These results suggest that the HiOx-MAP system may negatively affect meat quality characteristics by inducing lipid and myoglobin oxidation and cross-linking/aggregation of myosin by protein oxidation.     

The effects of packaging method (vacuum pouch vs. plastic tray) on spoilage in a cook-chill pork-based dish kept under refrigeration

The effects of two packaging methods on the spoilage of a cook-chill pork-based dish kept under refrigeration were studied. Raw pork cuts and pre-cooked tomato sauce were packed under vacuum “sous vide” in polyamide–polypropylene pouches (SV) or into translucent polypropylene trays under modified atmosphere (80% N₂ + 20% CO₂) and sealed with a top film (PT). Samples were cooked inside the pack at an oven temperature/time of 70 °C/7 h, chilled at 3 °C and stored at 2 °C for up to 90 days. Microbial (psychrotrophs, lactic-acid bacteria, Enterobacteriaceae, moulds and yeasts), physical–chemical (pH, water activity and total acidity) and sensory (colour, odour, flavour, texture and acceptance) parameters were determined. Heat penetration was faster in SV (2 °C/min) than in PT (1 °C/min) (core temperature). Both packaging methods were equally effective in protecting against microbial spoilage for 90 day at 2 °C. Minor counts were only detected for lactic-acid bacteria and anaerobic psychrotrophs in SV. No Enterobacteriaceae growth was found. Slight differences between SV and PT in pH and total acidity were observed. SV and PT had similar effects on the sensory preservation of the dishes. A gradual loss of acceptance of the cooked pork and tomato sauce was observed. Rancid flavour in PT and warmed-over-flavour in SV were noted in the final stages of storage. According to acceptance scores, the shelf-life of both SV and PT was 56 days at 2 °C. Both packaging methods can be used to manufacture sous vide meat-based dishes subsequently stored under refrigeration for catering use.     

An alternative freshness index method for modified atmosphere packaged abalone using an artificial neural network

An alternative freshness index method for abalone (Haliotis asinina) muscle packaged under atmospheric air (Air) and modified atmosphere (MA) of 40% CO₂: 30% O₂: 30% N₂ packaging conditions and stored at 2 ± 1 °C was developed. Biochemical indices covering pH, total volatile basic nitrogen (TVB-N), trimethylamine (TMA) and nucleotide degradation products, as well as instrumental texture and color of the packaged abalones, were determined. Sensory characteristics including odor, color and appearance were evaluated and then summarized into overall freshness scores (freshness index). The biochemical and instrumental analyses were then calibrated with the freshness index, using an artificial neural network algorithm. The neural network was shown to be capable of correlating biochemical and instrumental analyses with the freshness index. A useful prediction was possible, as measured by a low mean square error (MSE = 0.092) and a regression coefficient (R² = 0.98) between true and predicted data.     

Modified atmosphere packaging of filleted rainbow trout

Shelf‐lives of filleted rainbow trout (Oncorhynchus mykiss) packaged in over‐wrap, vacuum and gas mixture conditions and stored at 1 ± 1 °C were compared by measurement of pH, total volatile bases (TVB), hypoxanthine content, lipid oxidation (TBARS value), superficial counts of aerobic psychrotrophic flora and sensory analysis (colour, odour and flavour). The gas mixtures evaluated were 10% O₂ + 50% CO₂ + 40% N₂, 10% O₂ + 50% CO₂ + 40% Ar, 20% O₂ + 50% CO₂ + 30% N₂, 20% O₂ + 50% CO₂ + 30% Ar, 30% O₂ + 50% CO₂ + 20% N₂ and 30% O₂ + 50% CO₂ + 20% Ar. Sensory quality deterioration was delayed and bacterial growth as well as increases in pH, TVB and hypoxanthine levels were reduced by modified atmosphere packaging (MAP). Lipid oxidation was higher in gas packages with 20 and 30% O₂ than in those with 10% O₂. Vacuum‐packed fillets presented the lowest TBARS values. In summary, MAP gave rise to a significant extension of shelf‐life when compared with vacuum and over‐wrap packaging. No significant differences were found between the packages containing either N₂ or Ar. The best evaluated atmosphere consisted of 10% O₂ + 50%CO₂ + 40% N₂/Ar. © 2002 Society of Chemical Industry     

Physicochemical and microbiological changes of “Souvlaki” – A Greek delicacy lamb meat product: Evaluation of shelf-life using microbial,colour and lipid oxidation parameters

Fresh Souvlaki-type lamb meat was packaged under vacuum (VP) and modified atmospheres (MAs) and stored under refrigeration (4 °C) for a period of 13 days. The following gas mixtures were used: M1: 30%/70% (CO₂/N₂) and M2: 70%/30% (CO₂/N₂). Identical samples were aerobically-packaged and used as control samples. Quality evaluation of product stored under the above packaging conditions was conducted using physicochemical and microbiological analyses. Of the chemical parameters determined, pH values of product showed no significant differences for all packaging treatments as a function of storage time. Lipid oxidation of lamb meat was enhanced by aerobic storage and gas mixture M1, whereas VP and gas mixture M2 controlled lipid oxidation to a greater extent. Souvlaki colour stability (as determined by a^∗, b^∗ and L^∗ values) was not negatively affected by either VP or MA conditions during the 13 days of storage. Of the two MAs and VP used, gas mixture M2 and VP were the most effective treatments for the inhibition of total viable counts (TVC), Pseudomonas spp., yeasts and Brochothrix thermosphacta in Souvlaki meat. Lactic acid bacteria (LAB) and Enterobacteriaceae were also found in the microbial flora of Souvlaki and increased during storage under all packaging conditions used. Based on microbiological analysis data and on the proposed a^∗ values, the use of VP and MAP (M2: 70%CO₂/30N₂) extended the shelf-life of “Souvlaki” meat stored at 4 °C by approximately 4–5 days compared to aerobic packaging.     

The effect of protein oxidation on hydration and water-binding in pork packaged in an oxygen-enriched atmosphere

This study investigated the in situ oxidative process of myofibrillar proteins in boneless pork loin chops (Longissimus lumborum) packaged in an oxygen-enriched atmosphere (HiOx: 80% O₂/20% CO₂), an air-permeable polyvinylchloride (PVC) overwrap, or a partial vacuum (VP) throughout display at 2 °C for up to 14, 7, and 21 days, respectively. Samples stored in HiOx were susceptible to lipid (TBARS) and protein (carbonyls, sulfhydryls, and aggregation) oxidation, while samples in PVC and VP showed lesser oxidative changes. Water-holding capacity of raw muscle decreased (P < 0.05) when stored in HiOx but not in PVC and VP. Upon salt and phosphate brine marination, HiOx and PVC muscle samples had improved hydration capacity during display compared with non-stored control, but display generally decreased hydration of VP samples. The result was in agreement with myofibril structural changes. Despite the enhanced hydration, HiOx muscle was least capable of withholding moisture upon cooking.     

Effect of modified atmosphere packaging on the microbiological and sensory quality on a dry cured beef product: "Cecina de león"

The aim of this study was to investigate the shelf-life of commercial “Cecina de León” (CL) packaged in vacuum (VP) and in CO₂/N₂ atmospheres (20/80% CO₂/N₂ and 80/20% CO₂/N₂). Packaged product was stored at 6 °C, measuring microbiological, physico-chemical and sensory parameters during 210 days. The values obtained for mesophilic aerobic, anaerobic and psychrotrophic counts did not vary in both the vacuum and the gas packaged samples after 210 days of storage. Enterobacteria and enterococci were always below the detection limit, and in the gas-packaged CL, pseudomonad numbers were significantly inhibited. No changes were observed in the counts of the typical microflora of CL (Lactic Acid Bacteria, yeasts and moulds and Micrococcaceae) up to 210 days and no differences (p > 0.05) were found between the counts in the VP and in the gas-packaged samples. A pronounced initial fading was observed in redness (a^∗) within the first 15 days in the VP samples and within the second month in the gas-packaged samples attributed to the presence of white film on surface of CL portions. No differences were observed (p > 0.05) in texture parameters evaluated between packaging methods during storage, and the values found are within the range for CL not packaged. The sensory properties of CL stored in 20/80% CO₂/N₂ were slightly less acceptable than the samples packed under vacuum and under 80/20% CO₂/N₂ at 210 days of storage. It is concluded that no clear advantage of the gas packaging was observed compared to the VP of “Cecina de León”.     

Microbiological,chemical and sensory assessment of mussels (<Emphasis Type="Italic">Mytilus galloprovincialis</Emphasis>) stored under modified atmosphere packaging

Wild mussels (Mytilus galloprovincialis), were packaged aerobically under vaccum packaging(VP) and modified atmosphere packaging (MAP (50%/50% CO₂/N₂: M1, 80%/20% CO₂/N₂: M2, 65%/35% CO₂/N₂: M3), and stored at 2 ± 1 °C. Quality evaluation was carried out using microbiological, chemical and sensory analyses. Microbiological results revealed that M2 and M3 delayed microbial growth compared to M1. Of the chemical indices determined, the TVB-N and TMA-N values of M2 remained lower than the proposed acceptability limits of 35 mg N/100 g and 8 mg N/100 g, respectively, up to 8 days of storage. All of the MAP and VP mussel samples exceeded these limits after 12 days of storage. All samples retained desirable sensory characteristics during the first 8 days of storage. Based on microbiological and chemical analyses along with sensory evaluation, M2 and M3 gave a longer shelf-life compared with VP and M1. M2 gas mixture was the most effective for mussel preservation.