Advances in the ultrasound characterization of dry-cured meat products

In this work, the feasibility of using non-contact ultrasonic techniques (air-coupled and scanning acoustic microscopy, SAM) for characterizing different dry-cured meat products was assessed. Air-coupled ultrasonic measurements were performed on vacuum packaged sliced dry-cured ham, and compared with contact measurements. The average ultrasonic velocity in dry-cured ham was 1846 ± 49 m/s and 1842 ± 42 m/s for air-coupled and contact measurements, respectively. The deviation (1% relative error) between both techniques was related to the influence of the heterogeneous structure and composition of dry-cured ham and the transducer focusing. The SAM was used to characterize dry-cured ham and chorizo samples. B-scan images for dry-cured ham and chorizo showed two dominant reflections from the sample, linked to reflections in the lean and fatty tissues. The results indicate that contact ultrasonic measurements could be replaced by the air-coupled technique, reducing the measuring time and the material handling. On the other hand, SAM technique allows the microscopic characterization of dry-cured meat products.     

Effects of high pressure application (400 and 900 MPa) and refrigerated storage time on the oxidative stability of sliced skin vacuum packed dry-cured ham

The effect of high pressure processing at 400 MPa and 900 MPa on the oxidative stability of sliced and vacuum packaged commercial dry-cured ham was determined by analyzing the antioxidant enzyme activities, TBARS levels (thiobarbituric acid reactive substances), vitamin E content and physicochemical characteristics during refrigerated storage for 50 days in different light conditions. In dry-cured ham pressurized at 400 MPa color changes and sensory analyses were also assessed. The high pressure process at 900 MPa produced a decrease in superoxide dismutase (SOD) and glutathione peroxidase (GSHPx) activities and increased vitamin E content. In contrast, pressurization at 400 MPa, increased SOD activity, and showed no effect on vitamin E content and GSHPx activity. In general the physicochemical parameters determined (fat, moisture and collagen) were unaffected by pressurization. Treatment at 400 MPa increased the instrumental color measurement of lightness (L* values, CIELAB). This level of pressure also modified the hardness, chewiness, saltiness and color intensity. These changes of the sensory attributes in dry-cured ham were significant, but small.     

Ultrasonic assessment of the melting behaviour in fat from Iberian dry-cured hams

The feasibility of using ultrasounds to characterize the melting properties of fat from Iberian dry-cured hams was evaluated. Differential Scanning Calorimetry (DSC) and ultrasonic measurements were used to characterize the fat melting. The ultrasonic velocity in fat decreased with the increase in temperature, showing four different sections (0–4 °C, 4–10 °C, 10–20 °C and 20–24 °C). Ultrasonic velocity was related (R² = 0.99) to the percentage of melted fat (%MEF) showing an increase of 5.4 ms⁻¹ for 1% increase of melted fat (%MEF above 60%). The thermal history did not affect the ultrasonic measurements from 10 to 25 °C and, consequently, this range was the most suitable for classifying Iberian dry-cured products with different genetics and feeding backgrounds. Ultrasonic measurements could be a reliable technique to estimate the %MEF and subsequently the related sensory attributes in Iberian dry-cured ham at 10–25 °C, which is the common temperature range for the consumption of Iberian dry-cured products.     

The effect of NaCl-free processing and high pressure on the fate of Listeria monocytogenes and Salmonella on sliced smoked dry-cured ham

NaCl is an important multifunctional ingredient applied in dry-cured ham elaboration. However, its excessive intake has been linked to serious cardiovascular diseases causing a recent increase in the development of reduced salt products. In the present study Listeria monocytogenes and Salmonella, food-borne pathogens which can cross-contaminate post processed products, were spiked with < 100 CFU/g on slices of both standard (S) and NaCl-free processed (F) (elaborated with KCl + potassium lactate instead of NaCl) smoked dry-cured ham. Although L. monocytogenes and Salmonella counts decreased faster in S ham, pathogens were present in both types of non-pressure treated ham during the entire refrigerated storage period (112 days). Pressurisation at 600 MPa for 5 min caused the elimination of both pathogens in S ham after 14 days. In contrast, Salmonella and L. monocytogenes were present in F ham until days 28 and 56, respectively, indicating that the NaCl-free processed dry-cured ham had lower stability than standard smoked dry-cured ham.     

Sensory traits prediction in dry-cured hams from fresh product via MRI and lipid composition

The aim of this paper is to describe a methodology that can predict Iberian dry-cured ham sensory traits from raw material characteristics, lipid composition and Magnetic Resonance Imaging-based analysis, by using Multiple Linear Regression statistics. Thus, 18 sensory traits are tried to be defined from 10 fatty acids and 17 computational texture features. Dependence linearity within each group of independent variables is determined. Then, Multiple Linear Regression (MLR) is applied, obtaining allowable statistical coefficients (adjusted coefficient of determination,  > 0.750 and p-value < 0.05) for five sensory traits defined from fatty acids (fat hardness, lean hardness, flavour intensity, brightness and juiciness), and four traits from computational texture features (marbling, odour intensity, flavour intensity and redness). Finally, prediction analysis is validated with a display of statistical data (_LOO and p-value_LOO). Therefore, some sensory traits in Iberian dry-cured hams can be predicted from fatty acids and computational texture characteristics in fresh products.     

Effect of low-temperature preservation on the quality of vacuum-packaged dry-cured ham: Refrigerated boneless ham and frozen ham cuts

The effect of storage on dry-cured ham quality was studied. Sixteen vacuum-packaged boneless dry-cured hams and sixteen vacuum-packaged dry-cured ham cuts were stored in darkness under refrigeration (4±2°C; 8 months) or freezing (-18±1°C; 24 months), respectively. Instrumental colour and texture, physico-chemical and biochemical parameters, sensory profile and consumer acceptability and purchase satisfaction were measured throughout storage. The overall quality of refrigerated boneless dry-cured hams and frozen dry-cured ham cuts showed only limited changes throughout long-term storage. Significant changes involved loss of odour and flavour, increased adhesiveness and modification of hardness, the Semimembranosus muscle became tender while Biceps femoris became harder, leading to a higher textural homogeneity. In agreement with those changes, the overall acceptability assessed by a trained panel decreased throughout storage, though this was significant regarding only frozen hams. However, consumer evaluation of acceptability, as well as satisfaction with hypothetical purchasing, did not vary significantly throughout storage.     

Impact of increasing dietary energy level during the finishing period on growth performance,pork quality and fatty acid profile in heavy pigs

Sixty Duroc × (Landrace × Large White) gilts of 93.5 of body weight (BW) were used to investigate the effect of increasing dietary net energy content (2280, 2350, and 2420 kcal/kg) on growth performance and carcass, meat, and fat characteristics. Animals were intended for dry-cured ham production. Therefore, pigs were slaughtered at 130 kg BW and a minimum fat thickness at Gluteus medius muscle (m. GM) was required. No effect was detected on daily gain or energy intake but feed intake decreased and feed conversion ratio tended to improve as energy increased. Fat depth at m. GM was wider and the proportion of suitable carcasses tended to be greater when energy increased. The treatment had scarce effect on meat and fatty acids. We conclude that 2350 kcal of net energy per kg of feed would optimize the productive and quality responses in gilts when are intended for dry-cured ham production.     

Effect of sugarcane diets and a high fibre commercial diet on fresh meat and dry-cured ham quality in local Caribbean pigs

The effects sugar cane (SC) diets and a milling by product diet on meat quality characteristics of fresh meat and dry-cured ham were studied on a total of 48 Creole (CR) pigs. Pigs were fed with a control soya-bean meal corn diet (C1), a soya-bean meal wheat diet (C2), a SC fresh juice diet (SC-J), or a ground cane diet (SC-G). Average BW gain was 657, 530, 546, and 200 g/d for diets C1, C2, SC-J and SC-G, respectively. Lean cuts (i.e., ham and loin) were significantly higher in SC-G than in C1 pigs (472 vs. 424 g/kg; P < 0.01); intermediate values were found for C2 and SC-J pigs (427 and 412 g/kg, respectively). The ultimate pH in LD muscle was lower in SC-J than the other groups (5.44 vs. 5.65; P < 0.01). The intra muscular fat (IMF) content in LD was significantly higher in SC-J diet and lower in SC-G diet (1.9% and 1.0%, respectively); intermediates values were found for C1 and C2 diets (1.4% on average). Ham weight losses during 6 months drying period were lower for SC-G fed pigs (9.7% vs. 12.4%; P < 0.05) whereas weight losses during the 12 months drying period were not affected by diet. The TBA value in dry-cured ham was not affected by diet (P > 0.05) whereas the fatty acids profiles of subcutaneous fat in SC-J and SC-G pigs contained more mono-unsaturated and less polyunsaturated fatty acids than in C1 and C2 groups. Significant effects of dietary treatment were found for dry-cured ham sensory quality parameters.     

Influence of high pressure application on the nutritional, sensory and microbiological characteristics of sliced skin vacuum packed dry-cured ham. Effects along the storage period

The effect of high pressure processing at 600 MPa on sliced and vacuum packaged commercial dry-cured ham was determined by analyzing the induced color changes, the physicochemical characteristics, the microbiological count and the changes in sensory attributes and also its effect on lipid oxidation measured through TBARS (thiobarbituric reactive substances), antioxidant enzyme activities and the content of fatty acid from total, free and phospholipid fractions. This effect was also studied during 50 days refrigerated storage with different light conditions. The high pressure processing at 600 MPa modified the color of dry-cured ham producing an increase in lightness L*-parameter. Many sensory attributes were also modified resulting in an increase in hardness, chewiness, brightness, odor intensity and saltiness, while reducing color intensity. High pressure produced a reduction in the aerobic count. The oxidative stability of the pressurized dry-cured ham was not altered as observed from the absence of differences in fatty acid contents and antioxidant enzyme activities. Initially pressurization produced a decrease in TBARS levels, however this effect was not found after 50 days of refrigerated storage.

Industrial relevance

The application of high hydrostatic pressure (HHP) in food technology is a useful tool to combine a minimal processing that increases the shelf-life of the food products, maintaining their safety and nutritional properties and with minimal changes in flavor or taste. This processing technology is very important to increase the safety of the sliced foods which are prone to the microbiological deterioration, as cured meat products and cooked ham. Pressurization of sliced dry-cured ham at 600 MPa has been shown effective reducing spoilage associated microorganisms. The present study was carried out to evaluate the oxidative stability, nutritional quality, safety and sensory attributes of dry-cured ham pressurized at 600 MPa. This is very important because the hypothesis that HHP does not affect to sensorial characteristics needs to be confirmed in different kind of foods. Also, the possible causes of the observed effects should be explained by the study of physic–chemical parameters. In this way the oxidative stability is an important issue because some authors claimed that HHP can increase oxidation in food containing lipids.     

Ultrasonic and sensory characterization of dry-cured ham fat from Iberian pigs with different genetics and feeding backgrounds

The textural and ultrasonic properties of the subcutaneous fat from five batches of dry-cured hams from animals with different genetics (Iberian, Iberian×Duroc) and type of feeding ("montanera", concentrate feeds with different oleic acid content) were studied and related to the sensory traits (oiliness and brightness) of their biceps femoris muscle. The different genetics and feeding backgrounds found in the batches brought about differences in their ultrasonic velocities (average velocity from 4 to 20°C ranged from 1608 to 1650m/s) and textural parameters (maximum force at 8°C ranged from 11 to 21N). On average, batches with lower textural parameters had lower velocities and higher sensory scores. Ultrasonic measurements were used to carry out a discriminant analysis which allowed 78.3% of the samples to be correctly classified in the batches considered. Therefore, ultrasonic and sensory techniques could be useful in the characterization and differentiation of dry-cured hams from Iberian pigs.     

A note on the relationships between cured-cooked and dry-cured ham processing yields

Right and left hams from 353 pigs slaughtered at around 100 kg body weight were processed into cured-cooked hams and dry-cured hams, respectively. Weights and yields at various stages of each process, carcass lean content and fresh meat quality traits were registered. Technological yield of cured-cooked processing (saleable cooked ham weight/defatted–deboned fresh ham weight) was more closely correlated to ultimate pH (r = 0.51, p < 0.001) than to carcass leanness (r = −0.13, p < 0.05) whereas the reverse situation – r = 0.15 (p < 0.01) and r = −0.62 (p < 0.001), respectively – was found for technological yield of dry-cured processing (saleable dry ham weight/trimmed fresh ham weight). The correlation between the two technological yields was significantly positive but of fairly moderate magnitude (r = 0.36). The correlation between the overall yields (saleable processed ham weight/entire fresh ham weight) of the two processes revealed to be very close to zero (r = −0.01).     

Lipolytic and proteolytic properties of dry-cured boneless hams ripened in modified atmospheres

We studied proteolytic and lipolytic properties of dry-cured boneless ham (porcine quadriceps femoris) made with chilled (10°C, 48 h) or frozen/thawed meat (frozen at -20°C frozen for 90 days and followed by thawing at 10°C for 48 h) were determined. Dry-cured meats were stored in modified atmosphere packages (100% N(2) and a mixture of 75% N(2)+25% CO(2)) at 15°C with the intention of reducing ripening space. Results showed that dry-cured hams made with frozen/thawed raw meat had more salt, volatile fatty acids and free fatty acid content after salting and smoking. Whereas, samples prepared with chilled meats contained more nitrogenous compounds (water-soluble nitrogen, non-protein nitrogen, and free amino acids). Volatile and free fatty acid contents in all samples significantly increased with storage. Acetic acid was the predominant volatile fatty acid. To confirm lipolytic activity in dry-cured ham stored in modified atmospheres, we calculated the lipolytic coefficient. The lipolytic coefficients of all samples were positive values and significantly (P<0.05) increased with storage indicating lipolysis in samples were still active. Furthermore, nitrogenous compounds in dry-cured ham significantly (P<0.05) increased with storage indicating proteolysis in samples were not affected by modified atmosphere storage. Aerobic, anaerobic and lactic acid bacteria counts in dry-cured meats were stable to modified atmospheres storage for 20 weeks at 15°C. Flavor, texture and color score in sensory evaluation for dry-cured ham made with chilled meat were significantly higher than that made with frozen/thawed meat. All samples had high overall acceptance scores in sensory evaluation. Results in this study suggested that dry-cured boneless ham stored in modified atmospheres for 20 weeks at 15°C was another feasibility to ripen the meat without affecting lipolysis, proteolysis, microbiology and sensory quality.     

Feasibility of NIR interactance hyperspectral imaging for on-line measurement of crude composition in vacuum packed dry-cured ham slices

There is a growing market for packaged slices of dry-cured ham. The heterogeneity of the composition of slices between packages is an important drawback when aiming to offer consumers a product with a known and constant composition which fits individual consumer expectations. The aim of this work was to test the feasibility of NIR interactance imaging for on-line analysis of water, fat and salt and their spatial distribution in dry-cured ham slices. PLSR models for predicting water, fat and salt contents with NIR spectra were developed with a calibration set of samples (n = 82). The models were validated with an external validation set (n = 42). The predictive models were accurate enough for screening purposes. The errors of prediction were 1.34%, 1.36% and 0.71% for water, fat and salt, respectively. The spatial distribution of these components within the slice was also obtained.     

Lipid and protein oxidation and sensory properties of vacuum-packaged dry-cured ham subjected to high hydrostatic pressure

The effect of HHP treatment (600 MPa) on the oxidative stability of lipids and proteins of vacuum-packaged Iberian dry-cured ham and the impact on the sensory characteristics of the product was investigated. In order to assess how different commercial presentations are affected by HHP treatment, three different presentations of vacuum-packaged Iberian dry-cured ham were considered, namely, (i) intact format (IF) corresponding to non-sliced vacuum-packaged dry-cured ham, (ii) conventional-sliced format (CSF) corresponding to dry-cured ham slices placed stretched out in the package and (iii) alternative-sliced format (ASF) corresponding to dry-cured ham slices piled up horizontally. The oxidation of dry-cured ham lipids and proteins was enhanced by HHP-treatment with the presentation being highly influential on these oxidative reactions. Pre-slicing dry-cured ham results in a more susceptible product to oxidative reactions during pressurisation and subsequent refrigerated storage. Possible mechanisms, by which HHP-induced oxidative reactions would affect particular sensory traits in vacuum-packaged Iberian dry-cured ham such as colour, texture and flavour attributes, are discussed.     

Characterization and differentiation of Italian Parma,San Daniele and Toscano dry-cured hams: A multi-disciplinary approach

This study aimed at characterizing the sensory quality of Italian PDO dry-cured Parma, San Daniele and Toscano hams, applying a multi-disciplinary approach. Ham sensory profile as well as physico-chemical, aromatic, morphological and textural characteristics was investigated. There was a great difference between Toscano ham and Parma and San Daniele hams, which were more similar even though differentiated. Toscano ham showed higher scores for pork-meat odor, saltiness, dryness, fibrousness and hardness; accordingly, this ham was described by a high NaCl content and by high values of instrumental hardness, cohesiveness, gumminess and chewiness. Parma ham was characterized by a cured flavor, whereas San Daniele ham showed a wider fatty area and higher pH values. Parma and San Daniele hams were also described by higher values of sweetness, RGB color values and water activity. Sensory characteristics evaluated by trained assessors were correlated to instrumental measures, indicating that instrumental devices can be effectively applied for dry-cured ham characterization.     

Changes on physico-chemical,textural, lipolysis and volatile compounds during the manufacture of dry-cured foal “cecina”

The changes in the physico-chemical and textural properties, lipolysis and volatile compounds during the manufacture of dry-cured foal “cecina” were studied. The pH increased during the last stages of processing but gradually declined over the curing period. TBARS values, hardness and chewiness increased with processing time from 0.14, 2.74 and 0.83 to 3.49 mg malonaldehyde/kg, 20.33 kg and 5.05 kg ∗ mm, respectively. Ripening time also affected the colour parameters: lightness (L*), redness (a*) and yellowness (b*) (P < 0.001). The total average content of free fatty acid (FFA) increased significantly from 433.7 mg/100 g of fat in the raw pieces to 2655.5 mg/100 g of fat at the end of the drying–ripening stage. The main FFA at the end of the manufacturing process was palmitic acid (C_16:0), followed by oleic (C_18:1cis9), stearic (C_18:0) and linoleic (C_{18:2n − 6}). A total of fifty five volatile compounds were identified during the manufacture of dry-cured foal “cecina”, including esters, aldehydes, aliphatic hydrocarbons, branched hydrocarbons, alcohols, aromatic hydrocarbons, furans, ketones. Aldehydes reached their maximum level at the end of the post-salting stage. In the final product, esters became the dominant chemical compounds.     

Estimation of dry-cured ham composition using dielectric time domain reflectometry

Development of real-time, non-destructive methods to characterize dry-cured ham is of interest to the food industry. Since dielectric properties change depending on the composition of the food product studied, time domain reflectometry (TDR) could be a useful method to characterize dry-cured ham. In this study, samples with different compositions were measured with a TDR device equipped with an open-ended coaxial line sensor. Partial least square regression (PLSR) analysis was used to develop predictive models to determine salt, water and fat contents and a_w in dry-cured ham. Results show that salt content (RMSEV = 0.22%), water content (RMSEV = 1.67%) and a_w (RMSEV = 0.0087) can be accurately determined, though fat content is determined with less precision (RMSEV = 2.81%). Saltiness, dryness and fatness of the samples, in the studied range, did not affect the accuracy of the predictions. Developed predictive models were accurate enough to consider the TDR device as a useful tool for characterizing and classifying dry-cured ham in industry.     

High pressure induces changes in texture and microstructure of muscles in dry-cured hams

The objective of this paper was to study the changes in the microstructure of Semimembranosus and Biceps femoris muscles of dry-cured hams induced by high pressure (HP) processing and their relationship with the changes in texture. The HP treatment (500 MPa) decreased softness (Y₉₀) in both muscles. Both X-ray microcomputed tomography (μCT) and scanning electron microscopy (SEM) analysis showed differences in microstructure between muscles. Some μCT geometric parameters were negatively (structure thickness of fatty objects, structure separation of lean tissue) and positively (surface/volume and fragmentation index of fatty objects) correlated with hardness, but no one was significantly modified by HP treatment. SEM analysis showed that pressurization had a higher effect on BF muscle than on SM muscle.Industrial relevanceIn ham industry, high pressure (HP) processing is used to achieve the microbial safety of hams and to improve texture, especially in those hams with a reduced salt content. The data presented in this study contributes to the understanding of HP effect on textural traits at microstructural level.     

Relationships of genotype and slaughter time with the appearance and texture of dry-cured hams

The influence of genetics and slaughter time on the sensory characteristics of dry-cured hams was studied. To this end, 341 dry-cured hams, selected from 1257 pigs from five different crosses, including Duroc, Landrace and Large White, in five slaughters distributed over a year (namely, December 2000, March, April, July and November 2001) were sensorially evaluated according to the ISO 8586-2:1994. The sensory parameters assessed were pastiness, softness, colour, ring colour, crusting and marbling. Analysis of the results revealed that both the genetics and slaughter time had a significant effect on the dry-cured ham quality. Thus, warmest months provide dry-cured hams of the highest quality, but with a higher incidence of crusting. Dry-cured hams with the best sensory evaluation for texture and colour were from crossbreed A [(LR × LW) × DU]; while crossbreed D [(LR × LW × DU) × DU] provided the highest percentage of faulty dry-cured hams, except for incidence of crusting. Other parameters, such as the ham weight, relationship between salting days and ham weight, pH before salting and total weight loss, also influenced the properties of the end-product.