Heat flux distribution on circulating fluidized bed boiler water wall

The future of circulating fluidized bed (CFB) combustion technology is in raising the steam parameters to supercritical levels. Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers. In the present paper, the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube. Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size, tube dimension and water temperature. The results are useful in supercritical pressure CFB boiler design.     

循环流化床锅炉设计中若干问题探讨

循环流化床燃烧技术是一种新型、高效、清洁的燃烧技术,有许多其它热工设备无法比拟的优势。 但在循环流化床锅炉设计方面还有一些方面亟待解决,文中就循环流化床锅炉设计方面的一些问题,如 气固两相流体动力特性对其设计的影响;一、二次风比例,燃烧份额对其设计的影响;炉内传热系数对其 设计的影响等方面作了一些阐述。     

Heat transfer in a large-scale circulating fluidized bed boiler

Heat transfer of a furnace in a large-scale circulating fluidized bed (CFB) boiler was studied based on the analysis of available heat transfer coefficient data from typical industrial CFB boilers and measured data from a 12 MW_e, a 50 MW_e and a 135 MW_e CFB boiler. The heat transfer of heat exchanger surfaces in a furnace, in a steam/water cooled cyclone, in an external heat exchanger and in the backpass was also reviewed. Empirical correlation of heat transfer coefficient was suggested after calculating the two key parameters, solids suspension density and furnace temperature. The correlation approach agrees well with the data from the large-scale CFB boilers. __________ Translated from Journal of Power Engineering, 2006, 26(3): 305–310 (in Chinese) [译自: 动力工程]     

Heat flux distribution on circulating fluidized bed boiler water wall

The future of circulating fluidized bed (CFB) combustion technology is in raising the steam parameters to supercritical levels. Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers. In the present paper, the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube. Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size, tube dimension and water temperature. The results are useful in supercritical pressure CFB boiler design. __________ Translated from Journal of Power Engineering, 2007, 27(3): 336–340 [译自: 动力工程]     

循环流化床锅炉水冷壁的传热系数

对循环流化床锅炉内水冷壁的传热机理进行了分析,验证了循环流化床炉内受热面的传热计算经验公式,可供设计、调试和运行时参考。     

An experimental and theoretical investigation into the heat transfer of a finned water wall tube in a circulating fluidized bed boiler

Heat transfer improvement in a water wall tube with fins was investigated in a circulating fluidized bed (CFB) boiler. Experiments were first conducted in a 6 MWth CFB boiler then a model was developed to analyse and interpolate the results. Temperatures at some discrete points within the wall cross‐section of the tube were measured by burying 0.8 mm thermocouples within a tube. Experimental data showed an increase in heat absorption up to 45 per cent. A good agreement between measured and predicted values was noted. The distribution of temperature in the metal wall and of heat flux around the outer wall of a tube with longitudinal and lateral fins was analysed by numerical solution of a two‐dimensional heat conduction equation. Effects of bed‐to‐wall heat transfer coefficient, water‐to‐tube inside heat transfer coefficient, bed temperature, water temperature and thermal conductivity of the tube material on the heat flux around the water tube are discussed. The present work also examines the influence of the length of the longitudinal fin and the water tube thickness. Heat flux was highest at the tip of the longitudinal fin. It dropped, but increased again near the root of the lateral fin. Copyright © 2000 John Wiley & Sons, Ltd.     

循环流化床传热系数的计算模型

本文在循环流化床流动模型的基础上建立了传热模型，流动模型根据实际运行情况考虑了颗粒的宽筛分，并把床层在轴向上分为密相床和稀相床两部分。在密相床内，传热按照鼓泡床传热微型进行计算；在稀相床内，传热模型建立在颗粒团更新的假设基础上，根据假设，床层由颗粒浓度很低的上升稀相和相对颗粒浓度较大的颗粒团两部分组成，两部分交替地与床壁面接触，床层和受热面间局部换热系数和颗粒浓度及两部分接触壁面的份额有关。模化结     

Method of calculation of heat transfer coefficient of the heater in a circulating fluidized bed furnace

Knowledge of heat transfer coefficients is important in the design and operation of CFB boilers. It is the key to determining the area and the layout of the heat transfer surfaces in a CFB furnace. Local bulk density has a close relationship to the local heat transfer coefficient. Using a heat flux probe and bulk density sampling probe, the local bed to wall heat transfer coefficient in the furnace of a 75 t/h CFB boiler was measured. According to the experimental results and theoretical analysis of the facts that influence the heat transfer, the heat transfer coefficient calculation method for the CFB furnace was developed. The heat transfer surface configuration, heating condition, and the material density are considered in this method. The calculation method has been used in the design of CFB boilers with a capacity from 130 t/h to 420 t/h. © 2002 Wiley Periodicals, Inc. Heat Trans Asian Res, 31(7): 540–550, 2002; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.10056     

300MW循环流化床锅炉屏式受热面传热系数计算及其变化规律

根据300MW循环流化床（CFB）锅炉现场测试数据并结合以往CFB锅炉传热系数的研究成果,建立了屏式受热面烟气侧的传热模型,包括辐射传热模型和对流传热半经验公式．利用该模型对某300MWCFB锅炉在94％锅炉最大连续蒸发量（BMCR）工况下炉膛内屏式受热面的传热系数进行了计算,分析了屏式受热面管间节距、炉膛温度、工质温度、壁面黑度及烟气速度等因素对传热系数的影响．结果表明：烟气速度、炉膛温度和壁面黑度对传热系数的影响较大,所建立的传热模型能够合理地反映主要因素对CFB锅炉屏式受热面传热的影响．     

A cold model experimental study on the flow characteristics of bed material in a fluidized bed bottom ash cooler in a CFB boiler

IntroductionA fluidized bed bottom ash cooler is often used totreat high temperature bottom ash to reclaim heat andfine particles from the ash, and to have the ash easilytransported. Among the large CFB boilers in operation inthe world, there are many ash coolers that often workabnormally['-','].There are six fluidized bed bottom ash coolers in theimported 410im CFB boiler that was built and operatedin Gaoba power plant, Sichuan province, China in 1996N].High temperature slag-bond and jam …     

Augmentation of heat transfer by deflectors on circulating fluidized bed membrane walls

It is shown experimentally that the addition of angled deflectors to the fin region of membrane water-wall heat exchanger surfaces in circulating fluidized beds can lead to a significant increase in local and overall suspension-to-wall heat transfer. The experiments were carried out in the 12 MWth circulating fluidized bed (CFB) boiler at Chalmers University. The results are consistent with calculations based on renewal of packets traveling along the fin.     

循环流化床锅炉设计中若干问题探讨

循环流化床燃烧技术是一种新型、高效、清洁的燃烧技术,有许多其它燃烧装置无法比拟的优势。但在循环流化床锅炉设计方面还有一些问题亟待解决,文章就循环流化床锅炉设计方面的一些问题,如气固两相流体动力特性对其设计的影响;一、二次风比例,燃烧份额对其设计的影响;炉内传热系数对其设计的影响等方面作了一些阐述。     

棉秆循环流化床稀相区传热系数的试验研究

在热功率0.5 MW棉秆循环流化床试验装置上对稀相区传热系数进行了测定,研究了不同参数对传热系数的影响,结果表明:环形区颗粒浓度和床温对传热系数的影响较大,且随着颗粒浓度和床温的增加而增加;一次风率和过量空气系数对不同床高的传热系数也有一定影响,传热系数随一次风率的增加而增加,但一次风率过大时,传热系数会有所下降;为了得到较高的传热系数,过量空气系数存在一个最佳值;循环倍率对传热系数的影响也很明显,在一定的范围内,传热系数随循环倍率的增加而增加;当循环倍率太大时,床温有所降低,使传热系数减小.     

循环流化床锅炉物料浓度分布的影响因素分析

循环流化床(CFB)锅炉炉膛物料浓度分布直接影响炉膛内的传热特性和锅炉负荷。基于CFB锅炉炉膛内气固两相流动特性,建立了密相区以上区域的物料浓度数学计算模型。以1台1 060 t/h CFB锅炉为研究对象,数值计算分析不同煤种、给煤粒度分布、流化风速、分离器效率及床压降对炉膛物料浓度分布的影响,计算分析结果表明,CFB锅炉运行中,针对不同煤质,可以通过优化给煤粒度分布和床压降来调节炉膛上部的物料浓度分布,低挥发分煤种的给煤粒度分布中细颗粒的比例要大一些。分离器性能越好,床质量越好,在相同的流化风速和床压降下,炉膛出口处物料浓度随d50、d99的减小而增大。     

300MW循环流化床锅炉超温问题分析及解决

某自主研发生产的300MW循环流化床(CFB)锅炉在升负荷过程中出现尾部低温过热器、低温再热器管壁超温现象,根据CFB锅炉炉内的传热机理,分析了超温主要原因是锅炉床料太粗,造成炉膛稀相区的固体颗粒浓度小、炉膛传热系数小而使炉内受热面吸热量比例偏少,进而造成尾部低温过热器、低温再热器吸热量偏大而管子超温。通过将炉内大颗粒外排、补充筛分过的较细床料和石灰石等主要措施,完全消除了超温现象,保证了锅炉的安全运行。     

Modelling heat transfer in a circulating fluidized bed

A model for the bed-to-wall heat transfer under low temperature condition in a circulating fluidized bed (CFB) was developed based upon a simplified cluster renewal concept. The age of clusters in contact with the wall at different locations along the height of the CFB was estimated as the weighted average age considering their formation and disintegration. One set of experimental data on heat transfer in a 4.5-metre high, 0.15-metre diameter CFB under low temperature condition (67–77°C) was chosen for comparison with prediction of local heat transfer coefficient. The experimental observation and prediction have shown a qualitative agreement.     

循环流化床锅炉中NO_x的生成机理与排放控制研究

煤炭的高效洁净燃烧是实现洁净煤发电的一个重要领域,是洁净煤发电技术的核心。而循环流化床燃烧技术是一种新型的煤燃烧与发电技术,不仅可以大幅度减少NOx排放,易于脱除SO2的技术优势,而且具有煤种适应面广、高燃烧效率以及炉内脱硫脱氮的特点而得到推广。分析了循环流化床锅炉NOx的危害、生成机理及影响因素,在此基础上探讨了其控制措施,并提出未来烟气净化的方向。     

600MWe超临界循环流化床锅炉的设计研究

超临界循环流化床锅炉将循环流化床（CFB）燃烧技术与超临界蒸汽压力循环的优点相结合，是一项发展前景十分广阔的洁净煤燃烧技术。该文讨论了超临界大型循环流化床锅炉设计中的诸如炉膛结构。换热面布置等一些重要问题。在此基础上给出了1台600MWe循环流化床锅炉的初步设计方案，最后，通过热力计算，预测了锅炉运行的主要参数并讨论了负荷变化对锅炉各项参数的影响。     

Fundamental heat transfer mechanism between bed‐to‐membrane water‐walls in circulating fluidized bed combustors

In the present work, the fundamental mechanism between bed‐to‐membrane water‐walls in the riser column of a circulating fluidized bed (CFB) combustor is presented. The bed‐to‐membrane water‐wall heat transfer depends on the contributions of particle heat transfer, dispersed phase heat transfer and radiation heat transfer. The fundamental mechanism of particle heat transfer and the effect of fraction of wall exposed to clusters and gas gap thickness between cluster and wall on particle heat transfer coefficient and bed‐to‐wall heat transfer coefficient are investigated. The influence of operating parameters like cross‐sectional average volumetric solids concentration and bed temperature on particle and bed‐to‐wall heat transfer are also reported. The present work contributes some fundamental information on particle heat transfer mechanism, which is responsible for increasing the bed‐to‐wall heat transfer coefficient (apart from dispersed phase convection and radiation heat transfer). The details on particle heat transfer mechanism will enable to understand the basic heat transfer phenomena between bed‐to‐membrane water‐walls in circulating fluidized bed combustors in a detailed way, which in turn will aid for better design of CFB combustor units. The particle heat transfer mechanism is significantly influenced by the fraction of wall exposed to clusters and gas gap thickness between clusters and wall. Copyright © 2003 John Wiley & Sons, Ltd.     

Modeling of heat transfer coefficient in the furnace of CFB boilers by artificial neural network approach

The present work introduces a way of predicting the local heat transfer coefficient in the combustion chamber of the circulating fluidized bed boiler (CFB) by the artificial neural network (ANN) approach.Neural networks have been successfully applied to calculate the local overall heat transfer coefficient for membrane walls, Superheater I (SH I, Omega Superheater) and Superheater II (SH II, Wing-Walls) in the combustion chamber of the 260 MWe CFB boiler. The previously verified numerical model has been used to obtain the overall heat transfer coefficients, necessary for training and testing the ANN. It has been shown, that the neural networks give quick and accurate results as an answer to the input pattern. The local heat transfer coefficients evaluated using the developed ANN model have been in a good agreement with numerical and experimental results.