Fluid flow and heat transfer in fluidized bed vertical shell and tube type heat exchanger

Measurements were made on the effects of circulating solid particles on the characteristics of fluid flow and heat transfer in the fluidized bed vertical shell and tube type heat exchanger with counterflow. The present work showed that the flow velocity range for collision of particles to the tube wall was higher with heavier density solid particles, and the increase in heat transfer was in the order of sand, copper, steel, aluminum, and glass.     

Heat transfer between a fluidized bed and an immersed vertical U-tube

The design details of a 0.254 m stainless steel cylindrical fluidized bed pilot plant facility, whose fabrication, installation and testing have been recently completed, are described. It primarily consists of a fluidized-bed reactor, fluidizing air-supply system, solids feeder, off-gas cleaning and exhaust system, and cooling water-supply system for heat-transfer tubes provided in the bed and in the freeboard sections. The plant is operated at ambient pressure in the temperature range 300–600 K, both in the batch and continuous modes for solids feed. Bed-pressure drop measurements as a function of fluidizing velocity for two different bed heights reveal that the quality of fluidization is good. Similar experiments have been conducted with the continuous solids feed. The heat-transfer coefficient between the bed and an immersed stainless steel U-tube is measured as a function of fluidizing air velocity at five different temperatures. The effects on bed-to-tube heat-transfer rate of solids feed rate, bed height, air-flow rate, and bed temperature are examined. All of these observed variations are interpreted in terms of the solids mixing and bubble mechanics in the bed.     

Flow boiling heat transfer in circulating fluidized bed

In order to enhance heat transfer and mitigate contamination in the boiling processes, a new type of vapor-liquid-solid (3-phase) circulating fluidized bed boiling system has been designed, combining a circulating fluidized bed with boiling heat transfer. Experimental results show an enhancement of the boiling curve. Flow visualization studies concerning flow hydrodynamics within the riser column are also conducted whose results are presented and discussed.     

Study on boiling heat transfer in liquid saturated particle bed and fluidized bed

An investigation on the effects of solid particles on boiling heat transfer enhancement is performed. The range of particle diameter is from millimeter to nanometer. The experimental results show that boiling heat transfer can be enhanced greatly by adding the solid particle into the liquid whether in fixed particle bed or in fluidized particle bed. The boiling enhancement is closely related to the particle size, the initial bed depth and the heat flux applied. The experiments show that boiling characteristics are greatly changed when a particle layer is put on the heated surface. The major effects of fixed particle bed on nucleate pool boiling heat transfer are the nucleation, bubble moving and thermal conductivity effect. A boiling heat transfer correlation is obtained to predict the boiling heat transfer coefficients in a liquid saturated porous bed. A volumetric convection mechanism of boiling heat transfer enhancement by fluidized particles is proposed. The calculated results from the model suggested in this paper agree reasonably with the experimental values.     

Modelling heat transfer in a circulating fluidized bed

A model for the bed-to-wall heat transfer under low temperature condition in a circulating fluidized bed (CFB) was developed based upon a simplified cluster renewal concept. The age of clusters in contact with the wall at different locations along the height of the CFB was estimated as the weighted average age considering their formation and disintegration. One set of experimental data on heat transfer in a 4.5-metre high, 0.15-metre diameter CFB under low temperature condition (67–77°C) was chosen for comparison with prediction of local heat transfer coefficient. The experimental observation and prediction have shown a qualitative agreement.     

Effect of operating parameters on bed-to-wall heat transfer in a high temperature circulating fluidized bed

An experimental investigation was made to study the effect of some operating parameters on the bed-to-wall heat transfer in a 5.25 m-tall circulating fluidized bed having a 102 mm-square cross-section with a bed temperature varying from 350 to 1173 K, a superficial velocity from 4 to 8 m/s, and a bed inventory from 15 to 40 kg of sand with a mean particle diameter of 309 μm. Two heat flux probes were used at two different locations in the furnace for measuring the heat transfer coefficient. The experimental results were compared with those of other investigators and also with the data predicted from a proposed theoretical model.     

Flow boiling heat transfer in circulating fluidized bed

In order to enhance heat transfer and mitigate contamination in the boiling processes, a new type of vapor-liquid-solid (3-phase) circulating fluidized bed boiling system has been designed, combining a circulating fluidized bed with boiling heat transfer. Experimental results show an enhancement of the boiling curve. Flow visualization studies concerning flow hydrodynamics within the riser column are also conducted whose results are presented and discussed.     

Effect of pressure and temperature on cluster and particle heat transfer in a pressurized circulating fluidized bed

The present work reports the influence of pressure and bed temperature on particle‐to‐wall heat transfer in a pressurized circulating fluidized bed (PCFB). The particle convection heat transfer plays a dominant role in determining the bed‐to‐wall heat transfer coefficient. So far, no information is reported on the effect of pressure and bed temperature on particle‐to‐wall heat transfer in a PCFB in the published literature. The present investigation reports some information in this direction. The effect of system pressure and bed temperature are investigated to study their influence on cluster and particle heat transfer. The particle convection heat transfer coefficient increases with system pressure and bed temperature due to higher cluster thermal conductivity. The increase in particle concentration (suspension density) results in greater cluster solid fraction and also the particle concentration near the wall is enhanced. This results in higher cluster and particle convection heat transfer between the bed and the wall. Higher particle convection heat transfer coefficient results in enhanced heat transfer between the bed and the wall. The results will also help to understand the bed‐to‐wall heat transfer mechanism in a better way in a PCFB. Copyright © 2001 John Wiley & Sons, Ltd.     

A study of heat transfer in a circulating fluidized bed

An experimental investigation was carried out to study the effects of operating parameters on the local bed-to-wall heat transfer coefficient in a 4.5 m tall, 0.150 m diameter circulating fluidized bed with a bed temperature in the range of 65°C to 80°C, riser flow rate varying from 1400 litres/min to 2000 litres/min, bed inventory in the range of 15 kg to 25 kg of sand, and average sand sizes of 200 μm, 400 μm and 500 μm. A heat flux probe was attached to the riser wall at five different vertical locations for measuring the heat flux from the bed to the wall surface. From the present work, the heat transfer coefficient in the dilute phase was found to be in the range of 62 to 83 W/m²K, 51 to 74 W/m²K, and 50 to 59 W/m² K for sand sizes of 200 μm, 400 μm and 500 μm, respectively. Relevant mathematical correlations were developed to predict local heat transfer coefficient based on the results of the practical work.     

CFD modeling of hydrodynamic and heat transfer in fluidized bed reactors

In this study, a gas–solid fluidized bed reactor has been simulated applying CFD techniques in order to investigate hydrodynamic and heat transfer phenomena. Reactor model predictions were compared with corresponding experimental data reported in the literature to validate the model. The results indicate that considering two solid phases, particles with smaller diameters have lower volume fraction at the bottom of the bed and higher volume fraction at the top of the bed. In addition, it was revealed that bed expansion was larger when a bimodal particle mixture was applied compared with the case of mono-dispersed particles. Gas and solid phase temperature distributions in the reactor were also computed, considering the hydrodynamic of the fluidized bed and the heat generated by the solid particles. The results showed that gas temperature increases as it moves upward in the reactor due to the heat of polymerization reaction leading to the higher temperatures at the top of the bed.     

Bed-to-wall heat transfer behavior in a pressurized circulating fluidized bed

An experimental investigation has been made to study the effect of pressure and other relevant operating parameters on bed hydrodynamics and bed-to-wall heat transfer in a pressurized circulating fluidized bed (PCFB) riser column of 37.5 mm internal diameter and 1940 mm height. The experiments have been conducted with and without bed material for the consideration of frictional pressure drop due to gas density at elevated pressures. The pressure drop measured without sand particles is assumed as the pressure drop due to gas density for the calculation of bed voidage and suspension density profiles. The specially designed heat transfer probe is used to measure the bed-to-wall heat transfer coefficient. The experimental results have been compared with the published literature and good agreement has been observed. The axial bed voidage is less in the bottom zone of the riser column and is increasing along the height of the bed. With the increase in system pressure, the bed voidage is found to be increasing in the bottom zone and decreasing in the top zone. The heat transfer coefficient increases with the increase in system pressure as well as with the gas superficial velocity. The heat transfer coefficient is also observed to be increasing with the increase in average suspension density.     

Transient heat transfer and bubble dynamics in a pressurized fluidized bed

A flow visualization technique for studying the gas bubble dynamics in a pressurized fluidized bed was developed and used to quantify these dynamics at the surface of a vertical tube submerged in the bed. Transient heat flux measurements were made and correlated with bubble motion. As a result, it is concluded that the heat transfer process is strongly affected by bubble dynamics and is much more complex than any of the generally accepted models can predict. It is also shown that the overall bed operating conditions are the primary driver for local bubble/particle motion around the tube which significantly affects the time-dependent fluctuation in local heat transfer.     

Axial and radial heat transfer studies in a circulating fluidized bed

The axial and radial variation of the heat transfer coefficient in a circulating fluidized bed riser column, and the effect of operating parameters thereon, are investigated. The experimental set-up consists of a riser column of 102 mm×102 mm in bed cross-section, 5·25 m in height with a return leg of the same dimensions. The unit is fabricated with plexiglass columns of 0·6 m in length which are interchangeable with one another. Two axial heat transfer test sections of 102 mm×102 mm in cross-section, 500 mm in height, and made of mild steel, are employed for the axial heat transfer study and one horizontal tube section of 22·5 mm OD made of mild steel is employed for the radial heat transfer study. The primary air velocity is varied between 4·21 and 7·30 m s⁻¹. Local sand of mean size (d_p) 248 μm is used as the bed material. One empirical model with the help of dimensional analysis has been proposed to predict the heat transfer coefficient to a bare horizontal tube in a CFB riser column and the model results are validated with the experimental data; good agreement has been observed. © 1997 John Wiley & Sons, Ltd.     

Augmentation of heat transfer by deflectors on circulating fluidized bed membrane walls

It is shown experimentally that the addition of angled deflectors to the fin region of membrane water-wall heat exchanger surfaces in circulating fluidized beds can lead to a significant increase in local and overall suspension-to-wall heat transfer. The experiments were carried out in the 12 MWth circulating fluidized bed (CFB) boiler at Chalmers University. The results are consistent with calculations based on renewal of packets traveling along the fin.     

Further study on the influence of particle coating on fluidized bed heat transfer

Heat transfer to an immersed sphere from fluidized uncoated sand particles of different mean size and size distribution is compared with that from coated sand particles of equal size extracted from two full-scale fluidized bed boilers for different superficial gas velocities and mean particle diameters from 350 to 646 μm. The thin coating on the sand bed particles from full-scale boilers was found to have a significant effect on the heat transfer coefficient, while the particle size distributions, as well as coating thickness, had little or no influence on the heat transfer coefficients for the conditions investigated.     

Experimental methods of estimating heat transfer in circulating fluidized bed boilers

Four different experimental methods have been used for the estimation of the bed-to-membrane wall heat transfer in a 12 MW_th circulating fluidized bed boiler. The methods are compared for a case of normal operating conditions and the measured heat transfer coefficients are presented. In the central part of the combustion chamber where most of the cooling surface is located, the cross-sectional average suspension density normally varies in the range of 10–20 kg m⁻³ and the heat transfer coefficient is around 130 W m⁻² K⁻¹ with a scatter of ±15% due to the different methods. The methods are critically analyzed and the heat transfer data are compared with relevant literature data.     

Heat transfer from an immersed vertical tube to a gas fluidized bed

Fluidization and heat transfer experiments have been conducted in gas fluidized beds of two different sizes, viz., 305 × 305 mm² and 305 × 152.5 mm² and with particles of silica sands ($\text{d}\text{?}{}_{\mathrm{p}}\text{= 167, 488, 504, and 745 μ}\text{m}$), glass beads (d_p = 427 μm) and millet seeds (d_p = 2064 μm) with immersed smooth vertical heated tubes of diameter 12.7, 28.6, and 50.8 mm. Important conclusions are drawn concerning the dependence of heat transfer coefficient on fluidization velocity, bed particle diameter, tube diameter and nature of bed fluidization. The heat transfer data are employed to assess the available literature correlations for heat transfer coefficient and for its maximum value.