Oxidation of CO on the Cu–Co–Fe oxide system applied on carbon nanotubes synthesized on Co<Subscript>2</Subscript>O<Subscript>3</Subscript>

Physicochemical characteristics of carbon nanotubes synthesized on Co₂O₃ and oxide Cu–Co–Fe catalysts on their base applied in the CO oxidation reaction have been investigated. It is shown that the deposition technology of the active mass, which, according to the X-ray phase analysis, is a mixture of the Cu₂(OH)₃NO₃ and CuO phases, strongly influences the activity of the Cu–Co–Fe/CNT catalysts. The greatest amount of the Cu₂(OH)₃NO₃ phase is observed in the catalysts produced by a single deposition of the active component on carbon nanotubes, which according to the thermodesorption mass spectroscopy, contributes to the formation of active centers with the lower activation energy of the CO₂ desorption and the reaction of the CO oxidation proceeds at a considerably lower temperatures. The TEMdata indicate that at the step-by-step deposition of the active mass in the surface layer the formation of the massive agglomerates, which are inhomogeneously located on the disordered structures of nanotubes, and this unfavourably affects the catalytic properties of Cu–Co–Fe/CNT catalysts.     

An investigation on microwave sintering of Fe, Fe–Cu and Fe–Cu–C alloys

The powder characteristics of metallic powders play a key role during sintering. Densification and mechanical properties were also influenced by it. The current study examines the effect of heating mode on densification, microstructure, phase compositions and properties of Fe, Fe–2Cu and Fe–2Cu–0·8C systems. The compacts were heated in 2·45 GHz microwave sintering furnaces under forming gas (95%N₂–5%H₂) at 1120 °C for 60 min. Results of densification, mechanical properties and microstructural development of the microwave-sintered samples were reported and critically analysed in terms of various powder processing steps.     

Influence of the oxidation environment on scale morphology and oxidation rate of Fe–22Cr

Abstract

The oxidation behaviour of a commercial Fe–Cr alloy with 22 wt% Cr was investigated at 1173K in Ar–9 H₂ with 1% H₂O (pO₂ = 9.8 × 10^?19), in air with 1% H₂O (pO₂ = 0.208), and in a combination of the two atmospheres. The oxide morphology was investigated with X-ray diffraction and scanning electron microscopy. The oxide layer consisted of MnCr₂O₄ on top of Cr₂O₃.

Small oxide whiskers were present at the surface after oxidation in Ar–9 H₂ with 1% H₂O but not after oxidation in air with 1% H₂O. For samples initially oxidised in air with 1% H₂O, the oxide/alloy interface was wrinkled and covered with a SiO₂ layer. SiO₂ particles had developed at a rather flat oxide/alloy interface for samples initially oxidised in Ar–9% H₂ with 1% H₂O. The results obtained can be explained assuming that oxide growth occurs by cation diffusion only in Ar–9 H₂ with 1% H₂O, whereas both cation and anion diffusion contribute to the growth in air/H₂O.     

Sol–gel synthesis of tantalum oxide and phosphonic acid-modified carbon nanotubes composite coatings on titanium surfaces

Carbon nanotubes used as fillers in composite materials are more and more appreciated for the outstanding range of accessible properties and functionalities they generate in numerous domains of nanotechnologies. In the framework of biological and medical sciences, and particularly for orthopedic applications and devices (prostheses, implants, surgical instruments, …), titanium substrates covered by tantalum oxide/carbon nanotube composite coatings have proved to constitute interesting and successful platforms for the conception of solid and biocompatible biomaterials inducing the osseous regeneration processes (hydroxyapatite growth, osteoblasts attachment). This paper describes an original strategy for the conception of resistant and homogeneous tantalum oxide/carbon nanotubes layers on titanium through the introduction of carbon nanotubes functionalized by phosphonic acid moieties (P(O)(OH)₂). Strong covalent CP bonds are specifically inserted on their external sidewalls with a ratio of two phosphonic groups per anchoring point. Experimental results highlight the stronger “tantalum capture agent” effect of phosphonic-modified nanotubes during the sol–gel formation process of the deposits compared to nanotubes bearing oxidized functions (OH, CO, C(O)OH). Particular attention is also paid to the relative impact of the rate of functionalization and the dispersion degree of the carbon nanotubes in the coatings, as well as their wrapping level by the tantalum oxide matrix material. The resulting effect on the in vitro growth of hydroxyapatite is also evaluated to confirm the primary osseous bioactivity of those materials. Chemical, structural and morphological features of the different composite deposits described herein are assessed by X-ray photoelectron spectroscopy (XPS), scanning (SEM) and transmission (TEM) electronic microscopies, energy dispersive X-rays analysis (EDX) and peeling tests.     

Dual growth of graphene nanoplatelets and carbon nanotubes hybrid structure via chemical vapor deposition of methane over Fe–MgO catalysts

Abstract

In this study, Fe–MgO catalyst substrates with various Fe and MgO combinations were evaluated for the growth of different types of carbon nanostructure materials (CNMs), particularly graphene nanoplatelets (GNPs) and carbon nanotubes (CNTs) via chemical vapor deposition using methane as a carbon source. The hydrogen yield was also determined as a valuable by-product in this process. Therefore, a set of Fe–MgO catalysts with different iron loadings (30, 80, 85, 90 and 100?wt %) were prepared by the combustion method to realize this target. The physicochemical properties of freshly calcined Fe–MgO catalysts were investigated by XRD, TPR and BET, while the as-grown CNMs were studied by HR-TEM, XRD and Raman spectroscopy. The results verified that the morphology of as-grown CNMs as well as the H₂ yield was directly correlated to the iron content in the catalyst composition. The XRD and TPR results showed that various FeMgO_x species with deferent levels of interactions were produced with the gradual incorporation of MgO content. TEM images indicated that GNPs were individually grown on the surface of high loaded iron-containing catalysts (90–100?wt %) due to the presence of highly aggregated iron particles. While multi-walled carbon nanotubes (MWCNTs) with uniform diameters were grown on the low iron-loaded catalyst (30%Fe/MgO) due to the formation of highly dispersed FeMgO_x particles. On the other hand, GNPs/MWCNTs hybrid materials were grown on the surface of 80%Fe and 85%Fe/MgO catalysts. This behavior can be interpreted by the co-existence of highly aggregated and highly dispersed Fe₂O₃ particles in the catalyst matrix. The results demonstrated that the catalyst composition has a notable effect on the nature of CNMs products and H₂ yield.     

Drastic influence of minor Fe or Co additions on the glass forming ability,martensitic transformations and mechanical properties of shape memory Zr–Cu–Al bulk metallic glass composites

The microstructure and mechanical properties of Zr₄₈Cu_48 − xAl₄M_x (M ≡ Fe or Co, x = 0, 0.5, 1 at.%) metallic glass (MG) composites are highly dependent on the amount of Fe or Co added as microalloying elements in the parent Zr₄₈Cu₄₈Al₄ material. Addition of Fe and Co promotes the transformation from austenite to martensite during the course of nanoindentation or compression experiments, resulting in an enhancement of plasticity. However, the presence of Fe or Co also reduces the glass forming ability, ultimately causing a worsening of the mechanical properties. Owing to the interplay between these two effects, the compressive plasticity for alloys with x = 0.5 (5.5% in Zr₄₈Cu_47.5Al₄Co_0.5 and 6.2% in Zr₄₈Cu_47.5Al₄Fe_0.5) is considerably larger than for Zr₄₈Cu₄₈Al₄ or the alloys with x = 1. Slight variations in the Young’s modulus (around 5–10%) and significant changes in the yield stress (up to 25%) are also observed depending on the composition. The different microstructural factors that have an influence on the mechanical behavior of these composites are investigated in detail: (i) co-existence of amorphous and crystalline phases in the as-cast state, (ii) nature of the crystalline phases (austenite versus martensite content), and (iii) propensity for the austenite to undergo a mechanically-driven martensitic transformation during plastic deformation. Evidence for intragranular nanotwins likely generated in the course of the austenite–martensite transformation is provided by transmission electron microscopy. Our results reveal that fine-tuning of the composition of the Zr–Cu–Al–(Fe,Co) system is crucial in order to optimize the mechanical performance of these bulk MG composites, to make them suitable materials for structural applications.     

Thermodynamic and diffusion kinetic studies of the Co-Al–Fe system

Journal of Materials Science - The Co-Al–Fe system has attracted extensive interests as a core system in Co-based alloys and high-entropy alloys. In the present work, a thermodynamic...     

Effect of Fe on the sintering and thermal properties of Mo–Cu composites

Effects of Fe on the sintering and thermal properties of Mo–Cu composites have been investigated. Mo–Cu–xFe composites are fabricated by powder metallurgy techniques with addition of various Fe contents ranging from 0.4 wt% to 2.2 wt%. The thermal properties and action mechanism of Fe to Mo–Cu composites are discussed. Results have indicated that the coefficient of thermal expansion (CTE) and thermal conductivity (TC) of Mo–Cu composites are greatly affected by the addition of Fe contents. It has also been observed that the fabricated composite powders with Fe additions exhibit high sinterability. Also, the inclusion of Fe can active the sintering course in shorter times and decline the sintering temperature thus also improving the physical properties of composites. Furthermore, it is also concluded that the utilization of steel kettle and steel balls for milling the Mo–Cu powders is also beneficial to improve the physical and thermal properties of Mo–Cu alloy.     

Effects of Cr,Mn, Si,Cu and Zr on microstructure and mechanical properties of high carbon Fe–16Al alloy

Abstract

Effects of alloying elements Cr, Mn, Si, Cu and Zr on the microstructure and mechanical properties of Fe₃Al (Fe–16Al) based alloy containing ～0·5 wt-%C have been investigated. Six alloys were prepared by a combination of air induction melting with flux cover and electroslag refining (ESR). ESR ingots were hot forged and hot rolled at 1373 K and were further characterised with respect to microstructure and mechanical properties. The base alloy and the alloys containing Cr, Mn, Si and Cu exhibit a two phase microstructure of Fe₃AlC_0·5 precipitates in Fe₃Al matrix whereas the alloy containing Zr exhibits a three phase microstructure, the additional phase being Zr rich carbide precipitates. Cr and Mn have high solubility in Fe₃AlC_0·5 precipitates as compared to Fe₃Al matrix whereas Cu and Si have very high solubility in Fe₃Al matrix compared to Fe₃AlC_0·5 precipitate and Zr has very low solubility in both Fe₃Al matrix and Fe₃AlC_0·5 precipitate. No significant improvement in room and high temperature (at 873 K) strengths was observed by addition of these alloying elements. Furthermore, it was observed that addition of these alloying elements has resulted in poor room and high temperature ductility. Addition of Cr, Mn, Si and Cu has resulted in marginal improvement in creep life, whereas Zr improved the creep life significantly from 22·3 to 117 h.     

Investigating the effects of bulk supercooling and rapid solidification on Co–Ni–Ga ferromagnetic shape memory alloys

In this study, Electromagnetic Levitation (EML) technique was utilized to explore the effect of bulk supercooling and rapid solidification in alloys with Co₄₆Ni₂₇Ga₂₇ and Co₄₈Ni₂₂Ga₃₀ (at.%) compositions. The effects of γ + β on the martensitic and austenitic transformation temperatures and magnetic properties were investigated. The presence of γ phase was found to suppress the martensitic and austenitic transformations to below room temperature. Bulk supercooling and rapid solidification led to the formation of homogeneous martensitic phase from the hyperperitectic Co₄₆Ni₂₇Ga₂₇ alloy. In contrast with pure martensite phase in Co₄₈Ni₂₂Ga₃₀, the hyperperitectic martensite in supercooled Co₄₆Ni₂₇Ga₂₇ sample showed no grain boundaries microsegregation and embrittlement that caused deep cracks along grain boundaries. The sample had a high Curie temperature about 400 K and good directional magnetic properties.     

Influence of the concentration of carbon nanotubes on electrical conductivity of magnetically aligned MWCNT–polypyrrole composites

The goal of this work is to study the effect of high magnetic pulses on electrical property of carbon nanotube–polypyrrole (CNT–PPy) composites with different CNT concentrations. CNT–PPy composites are produced in fractions of 1, 5 and 9 wt%. During the polymerization process, the CNTs are homogeneously dispersed throughout the polymer matrix in an ultrasonic bath. Nanocomposite rods are prepared. After exposure to 30 magnetic pulses, the resistivity of the rods is measured. The surface conductivity of thin tablets of composites is studied by 4-probe technique. The magnitude of the pulsed magnetic field is 10 Tesla with time duration of 1.5 ms. The results show that after applying 30 magnetic pulses, the electrical resistivity of the composites decreases depending on the concentration of CNTs in the composites. The orientation of CNTs is probed by atomic force microscopy (AFM) technique. AFM images approved alignment of CNT–polymer fibres in the magnetic field. We found that the enhancement in the electrical properties of CNT–PPy composites is due to rearrangement and alignment of CNTs in a high magnetic field. The stability of nano-composites is studied by Fourier transform infrared spectroscopy.     

Deformation of the Shape Memory and Surface Microrelief of Ni–Fe–Ga–Co and Cu–Al–Ni Alloy Single Crystals

Technical Physics Letters - We present the results of experimental studies of the return of Ni–Fe–Ga–Co and Cu–Al–Ni single crystals to the initial form at the macro-...     

The effect of Ni additions on the oxidation behaviour of Co–Re–Cr high-temperature alloys

Abstract

The present study focused on the influence of Ni on the microstructure and oxidation behaviour of Co–Re–Cr-based alloys. Alloys with three different Ni contents were tested in laboratory air at 800–1100 °C. A refinement and a reduction of the σ phase volume fraction as well as a change in the matrix microstructure were observed. Thermogravimetric measurements showed that the alloys with higher Ni contents possess a better oxidation resistance when exposed to higher temperatures. All alloys suffered from continuous mass loss during oxidation at 800 °C due to the formation of porous oxides scales, consisting of Co₃O₄, Co(Ni)O and Ni-doped CoCr₂O₄, which allow the evaporation of Re-oxides. At 900–1100 °C, only the alloy with 25 at. % Ni showed parabolic oxidation kinetics after a short period of transient oxidation. This is a result of the fast formation of a protective Cr₂O₃ layer. It was also found that exposure to air at 1000 °C leads to a phase transformation of the bulk material; an oxidation-induced formation of fine hexagonal close-packed (hcp) grains was observed near the oxide scales. It is supposed that the improved oxidation resistance of Ni-containing Co–Re–Cr alloys is a result of enhanced Cr diffusion caused by the Ni addition. The extensive formation of the fcc phase in the alloy matrix had a detrimental effect on the oxidation behaviour of the Ni-containing Co–Re–Cr-based alloys.     

Fast and facile preparation of reduced graphene oxide supported Pt–Co electrocatalyst for methanol oxidation

In this study, we report a scalable, fast, and facile method for preparation of reduced graphene oxide (RGO) sheets supported Pt–Co electrocatalyst for methanol oxidation. Mixed reducing agents were used and the activity of the catalysts was studied. It was found that the presence of RGO leads to higher activity, which might be due to the increasing of electrochemically accessible surface areas and easier charge–transfer at the interfaces. Co can greatly enhance the electrocatalytic activity and moderate the poisoning of Pt catalyst. Under same Pt loading mass and experimental conditions, the RGO-Pt-Co catalyst shows the highest electro catalytic activity and improved resistance to carbon monoxide poisoning among the prepared catalysts.     

Synthesis and characterization of Co–Fe nanoparticles supported on mesoporous silicas

Co–Fe bimetallic samples containing 25 wt% total of metal content were prepared by incipient wetness impregnation of cobalt nitrate and iron nitrate salts over hexagonal mesoporous silica (HMS) and SBA-15 supports. Changes in the textural properties and reduction behavior were compared with monometallic cobalt/iron-based samples. The samples were characterized by N₂ physisorption, X-ray diffraction (XRD), H₂-temperature programmed reduction (TPR), transmission electron microscopy (TEM) and H₂ chemisorption. The amount of incorporated metal was estimated by atomic absorption spectroscopy (AAS). Morphological properties revealed that after introduction of the metal to the SBA-15 support, the specific area, pore volume and pore diameter decreased to a lesser extent for bimetallic samples. XRD measurements detected the formation of Co₃O₄ and CoFe₂O₄ phases for both bimetallic samples. TPR profiles indicated similar behavior for both the bimetallic and monometallic samples. Higher temperatures were observed for the reducibility of Co–Fe/HMS as compared to Co–Fe/SBA-15. Dispersion values of the bimetallic samples were higher than Fe monometallic samples and lower than Co monometallic samples according to hydrogen chemisorption. The particle size distribution of the bimetallic samples estimated by TEM microphotographs showed a smaller fraction of larger size particles for Co–Fe/SBA-15.     

Pressureless sintering curve and sintering activation energy of Fe–Co–Cu pre-alloyed powders

The kinetic characteristics of Fe–Co–Cu pre-alloyed powders in the pressureless sintering process have been investigated. The expansion ratio, linear shrinkage, densification rate and effect of heating rate on the sintering have been analyzed. Based on the classical Arrhenius curve, the sintering activation energy has been calculated. Results show that the samples have a smaller expansion ratio before contracting when the Fe content is higher, and the final linear shrinkage ratio is larger too. The sintering carries out more efficiently and the final linear shrinkage ratio is larger when the samples at a lower heating rate. In the initial and final stage of sintering, the Arrhenius curve is suitable for the Fe–Co–Cu pre-alloyed powders and diffusion is the main transport mechanism. At the initial stage of sintering the sintering activation energy of Fe25%–Co15%–Cu60% powder is 453.11 kJ/mol, Fe45%–Co15%–Cu40% powder is 638.28 kJ/mol and Fe65%–Co15%–Cu20% powder is 504.6 kJ/mol, respectively. At the final stage of sintering the sintering activation energy of Fe25%–Co15%–Cu60% powder is 31.17 kJ/mol, Fe45%–Co15%–Cu40% powder is 20.09 kJ/mol and Fe65%–Co15%–Cu20% powder is 35.13 kJ/mol, respectively. The sintering activation energy in the middle stage is dominated by not only one diffusion mechanism so it is not suitable for the Arrhenius curve.     

Influence of coated SiC particulates on the mechanical and magnetic behaviour of Fe–Co alloy composites

Near-equiatomic Fe–Co alloy composites containing 0, 5 and 10 vol% of uncoated and coated SiC particles were prepared by applying a uniaxial pressure of 80 MPa at 900 °C for 5 min in a spark plasma sintering furnace. The SiC particles used in this study were coarse, with an average particle size of 20 μm and their surfaces were coated with four different types of coatings, namely Ni–P, Cu, Co and duplex Cu and Ni–P by an electroless plating method. Quasi D.C. magnetic, bending and hardness tests were performed on the composites. The influence of particulate coatings on the magnetic and mechanical behaviour of the composites was investigated by correlating their properties with their microstructures as observed using scanning electron microscopy and optical microscopy and crystallographic information as obtained using X-ray diffraction. The cobalt coated particles were found to exhibit the best wettability with the matrix without the formation of deleterious intermetallic compounds at the interface. Because of the better interfacial bonding in the composites with Co coated particles, there was an enhancement in flexural strength and permeability compared to the uncoated and other coated particulate composites studied. In addition, inclusion of cobalt coated SiC particulates produced an increase in hardness and a decrease in coercivity compared to the monolithic material.     

Effect of heat treatment and Fe content on the microstructure and mechanical properties of die-cast Al–Si–Cu alloys

The effect of solution and ageing heat treatment on the microstructure and mechanical properties of the die-cast Al–9 wt.%Si–3.5 wt.%Cu alloys containing 0.1–1.0 wt.% Fe was investigated. The results showed that the dendritic primary α-Al phase was varied from 20 to 100 μm in size and the globular α-Al grains were smaller than 10 μm in size. The Fe-rich intermetallics exhibited coarse compact or star-like shapes with the sizes from 10 to 20 μm and the fine compact particles at an average size of 0.75 μm. The solution treatment of the alloys could be achieved in a short period of time, typically 30 min at 510 °C, which dissolved the Cu-rich intermetallics into the primary α-Al phase and spheroidised the eutectic Si phase. During the subsequent ageing treatment, numerous fine precipitates of θ′ and Q′ phases were formed to provide effective strengthening to the α-Al phase, significantly improving the mechanical properties. Therefore, Fe content in the die-cast Al–Si–Cu alloys needs to be controlled at a low level in order to obtain the improved ductility and strength under solution and aged condition.