Polydimethylsiloxane assisted supercritical CO2 foaming behavior of high melt strength polypropylene grafted with styrene

Foamable high melt strength polypropylene (HMSPP) was prepared by grafting styrene (St) onto polypropylene (PP) and simultaneously introducing polydimethylsiloxane (PDMS) through?a?one-step?melt extrusion process. The effect of PDMS viscosity on the foaming behavior of HMSPP was systematically investigated using supercritical CO₂ as the foaming agent. The results show that the addition of PDMS has little effect on the grafting reaction of St and HMSPP exhibits enhanced elastic response and obvious strain hardening effect. Though the CO₂ solubility of HMSPP with PDMS (PDMS-HMSPP) is lower than that of HMSPP without PDMS, especially for PDMS with low viscosity, the PDMS-HMSPP foams exhibit narrow cell size distribution and high cell density. The fracture morphology of PDMS-HMSPP shows that PDMS with low viscosity disperses more easily and uniformly in HMSPP matrix, leading to form small domains during the extrusion process. These small domains act as bubble nucleation sites and thus may be responsible for the improved foaming performance of HMSPP.     

Different approaches for creating nanocellular TPU foams by supercritical CO<Subscript>2</Subscript> foaming

In this study, three different approaches were applied to obtain thermoplastic polyurethane (TPU) nanocellular foams. The TPU was synthesized with a 4, 4′-methylenebis (phenyl isocyanate) and 1, 4-butanediol (MDI/BD) hard segment system using a pre-polymer method. The three approaches included increasing the hard segment content, adding a graphene nucleation agent, and replacing the soft segments. Although the synthesized TPUs had a different hardness, it was possible to obtain nanocellular structures with all of the methods. The cell structure is not a function of hardness only. Crystallinity affects the cell structure as well. The addition of graphene and replacement of the soft segments were more effective at yielding nanocellular foams. Our best results showed that after adding 0.1 wt% of graphene, the average cell size of the TPU foam decreased to 715 nm, and the cell density was improved to 4.94 × 10¹¹ cells/cm³. The relative density of the foam could be as low as 0.77. This study first reported elastomer-based nanocellular structures with such low relative density.     

Characterization of the porous structure of biodegradable scaffolds obtained with supercritical CO<Subscript>2</Subscript> as foaming agent

Poly(ε-caprolactone) foams were prepared, via a batch process, by using supercritical CO₂ as foaming agent. Their porous structure was characterized through mercury porosimetry, helium and mercury pycnometry, scanning electron microscopy (SEM) and X-ray microtomography observations coupled with image analysis. The pore size distributions obtained by these two latter techniques show that the pore structure is more homogeneous when the foaming process is performed under a high CO₂ saturation pressure (higher than 250 bars).     

发泡用高熔体强度聚丙烯的研究

以过氧化苯甲酰(BPO)为引发剂,在同向双螺杆挤出机上对聚丙烯(PP)进行硅烷交联,制备了高熔体强度聚丙烯(HMSPP),然后制得高发泡倍率的PP制品.实验对改性PP的熔体强度、力学性能、热性能和发泡性能进行了表征.结果表明:自制HMSPP的熔体强度是纯PP的5.01倍,力学性能和耐热性与纯PP相比均有较大提高,可用于成型高发泡倍率制品.     

Influences of polypropylene grafted to SiO<Subscript>2</Subscript> nanoparticles on the crystallization behavior and mechanical properties of polypropylene/SiO<Subscript>2</Subscript> nanocomposites

Influences of polypropylene (PP) grafted to SiO₂ nanoparticles (7 nm) were studied on the crystallization behavior and the mechanical properties of PP/SiO₂ nanocomposites. PP for the matrix and grafting was synthesized in order to have an identical primary structure, aiming at their co-crystallization and resulting reinforcement of filler-matrix interfaces. The grafted PP chains improved the dispersion of SiO₂, and notably accelerated nucleation in crystallization. It was plausible that the grafted chains whose one chain end was pinned to SiO₂ became nuclei of the crystallization (co-crystallization between the matrix and grafted chains), thus directly bridging between the matrix and SiO₂ nanoparticles. The Young’s modulus and tensile strength were most improved by the grafted PP chains at low filler contents such as 2.3 wt%, whose origin was attributed to effective load transfer to SiO₂ through the co-crystallization-mediated bridging.     

Continuous fractionation of used frying oil by supercritical CO<Subscript>2</Subscript>

Fractionation by supercritical carbon dioxide (SC−CO₂) might be a way to purify used frying oils, since a selective separation of the oil components based on their polarity and M.W. can be attained. In this work, we studied the purification of peanut oil used for frying by SC−CO₂ continuous fractionation in a packed column. The influence of pressure (15–35 MPa) and temperature (25–55°C) on the yield and on the composition of products was determined. The composition of the top and bottom products was evaluated by using size-exclusion chromatography and other accepted chemical methods. Process conditions were selected to separate TG from degraded compounds. Experimental results indicated that the operating conditions leading to maximal TG recovery in the extract were 35 MPa, 55°C, and a solvent-to-feed ratio of 53. By operating at these conditions, it was possible to recover 97% of the TG placed on the column and about 52% by weight of the used frying oil. The composition of the purified top stream was very similar to that of fresh frying oil.     

Separation characteristics of tetrapropylammoniumbromide templating silica/alumina composite membrane in CO<Subscript>2</Subscript>/N<Subscript>2</Subscript>, CO<Subscript>2</Subscript>/H<Subscript>2</Subscript> and CH<Subscript>4</Subscript>/H<Subscript>2</Subscript> systems

Nanoporous silica membrane without any pinholes and cracks was synthesized by organic templating method. The tetrapropylammoniumbromide (TPABr)-templating silica sols were coated on tubular alumina composite support ( γ-Al₂O₃/ α-Al₂O₃ composite) by dip coating and then heat-treated at 550 °C. By using the prepared TPABr templating silica/alumina composite membrane, adsorption and membrane transport experiments were performed on the CO₂/N₂, CO₂/H₂ and CH₄/H₂ systems. Adsorption and permeation by using single gas and binary mixtures were measured in order to examine the transport mechanism in the membrane. In the single gas systems, adsorption characteristics on the α-Al₂O₃ support and nanoporous unsupport (TPABr templating SiO₂/ γ-Al₂O₃ composite layer without α-Al₂O₃ support) were investigated at 20–40 °C conditions and 0.0–1.0 atm pressure range. The experimental adsorption equilibrium was well fitted with Langmuir or/and Langmuir-Freundlich isotherm models. The α-Al₂O₃ support had a little adsorption capacity compared to the unsupport which had relatively larger adsorption capacity for CO₂ and CH₄. While the adsorption rates in the unsupport showed in the order of H₂> CO₂> N₂> CH₄ at low pressure range, the permeate flux in the membrane was in the order of H₂≫N₂> CH₄> CO₂. Separation properties of the unsupport could be confirmed by the separation experiments of adsorbable/non-adsorbable mixed gases, such as CO₂/H₂ and CH₄/H₂ systems. Although light and non-adsorbable molecules, such as H₂, showed the highest permeation in the single gas permeate experiments, heavier and strongly adsorbable molecules, such as CO₂ and CH₄, showed a higher separation factor (CO₂/H₂=5-7, CH₄/H₂=4-9). These results might be caused by the surface diffusion or/and blocking effects of adsorbed molecules in the unsupport. And these results could be explained by surface diffusion. This paper is dedicated to Professor Hyun-Ku Rhee on the occasion of his retirement from Seoul National University.     

Particle size effects on supercritical CO<Subscript>2</Subscript> extraction of oil-containing seeds

Rosehip seeds were milled, sieved, and extracted with 26.3 g/g substrate/h of supercritical carbon dioxide (CO₂) at 40°C and 300 bar. The extraction kinetics were characterized by an initial solubility-controlled period (8.78 g oil/kg CO₂ at 40°C and 300 bar), followed by a transition period to a final mass transfer-controlled process. The integral yield of oil approached an asymptotic value that was dependent on the particle size of the substrate: 57.1 g oil/kg dry oil-free substrate (large particles), 171.0 g/kg (medium-size particles), or 391.5 g/kg (small particles). Based on gravimetric determinations and microscopic analysis, our size-classification process segregated seed parts having different oil contents. Particles ≥0.85 mm were mainly composed of tough, lignified testa fragments devoid of oil, whereas particles ≤0.425 mm contained mostly brittle, oil-rich germ fragments. The segregation of seed in fractions with different oil contents may be a common occurrence in supercritical extraction experiments, especially for seeds with thick and/or hard testa and small germ, whose fractions can be separated by sieving.     

CO<Subscript>2</Subscript> methanation and co-methanation of CO and CO<Subscript>2</Subscript> over Mn-promoted Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

A series of Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts were prepared by an incipient wetness impregnation method. The effect of the Mn content on the activity of the Ni/Al₂O₃ catalysts for CO₂ methanation and the comethanation of CO and CO₂ in a fixed-bed reactor was investigated. The catalysts were characterized by N2 physisorption, hydrogen temperature-programmed reduction and desorption, carbon dioxide temperature-programmed desorption, X-ray diffraction and highresolution transmission electron microscopy. The presence of Mn increased the number of CO₂ adsorption sites and inhibited Ni particle agglomeration due to improved Ni dispersion and weakened interactions between the nickel species and the support. The Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts had improved CO₂ methanation activity especially at low temperatures (250 to 400 °C). The Mn content was varied from 0.86% to 2.54% and the best CO₂ conversion was achieved with the 1.71Mn-Ni/Al₂O₃ catalyst. The co-methanation tests on the 1.71Mn-Ni/Al₂O₃ catalyst indicated that adding Mn markedly enhanced the CO₂ methanation activity especially at low temperatures but it had little influence on the CO methanation performance. CO₂ methanation was more sensitive to the reaction temperature and the space velocity than the CO methanation in the co-methanation process.

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Simplified synthesis of K<Subscript>2</Subscript>CO<Subscript>3</Subscript>-promoted hydrotalcite based on hydroxide-form precursors: Effect of Mg/Al/K<Subscript>2</Subscript>CO<Subscript>3</Subscript> ratio on high-temperature CO<Subscript>2</Subscript> sorption capacity

Hydrotalcite was synthesized from hydroxide-form precursors to prepare a novel high-temperature CO₂ sorbent, and the effect of Mg/Al ratio on CO₂ sorption was studied. To enhance the CO₂ sorption capacity of the sorbent, K₂CO₃ was coprecipitated during the synthetic reaction. X-ray diffraction analysis indicated that the prepared samples had a well-defined crystalline hydrotalcite structure, and confirmed that K₂CO₃ was successfully coprecipitated in the samples. The morphology of the hydrotalcite was confirmed by scanning electron microscopy, and N₂ adsorption analysis was used to estimate its surface area and pore volume. In addition, thermogravimetric analysis was used to measure its CO₂ sorption capacity, and the results revealed that the Mg: Al: K₂CO₃ ratio used in the preparation has an optimum value for maximum CO₂ sorption capacity.     

Kinetic study on carbonation of crude Li<Subscript>2</Subscript>CO<Subscript>3</Subscript> with CO<Subscript>2</Subscript>-water solutions in a slurry bubble column reactor

Investigations were conducted to purify crude Li₂CO₃ via direct carbonation with CO₂-water solutions at atmospheric pressure. The experiments were carried out in a slurry bubble column reactor with 0.05 m inner diameter and 1.0 m height. Parameters that may affect the dissolution of Li₂CO₃ in the CO₂-water solutions such as CO₂-bubble perforation diameter, CO₂ partial pressure, CO₂ gas flow rate, Li₂CO₃ particle size, solid concentration in the slurry, reaction temperature, slurry height in the column and so on were investigated. It was found that the increases of CO₂ partial pressure, and CO₂ flow rate were favorable to the dissolution of Li₂CO₃, which had the opposite effects with Li₂CO₃ particle size, solid concentration, slurry height in the column and temperature. On the other hand, in order to get insight into the mechanism of the refining process, reaction kinetics was studied. The results showed that the kinetics of the carbonation process can be properly represented by 1−3(1−X)^2/3+2(1–X)=kt+b, and the rate-determining step of this process under the conditions studied was product layer diffusion. Finally, the apparent activation energy of the carbonation reaction was obtained by calculation. This study will provide theoretical basis for the reactor design and the optimization of the process operation.     

Ni-Co bimetallic catalyst for CH<Subscript>4</Subscript> reforming with CO<Subscript>2</Subscript>

A co-precipitation method was employed to prepare Ni/Al₂O₃-ZrO₂, Co/Al₂ O₃-ZrO₂ and Ni-Co/Al₂O₃-ZrO₂ catalysts. Their properties were characterized by N₂ adsorption (BET), thermogravimetric analysis (TGA), temperature-programmed reduction (TPR), temperature-programmed desorption (CO₂-TPD), and temperature-programmed surface reaction (CH₄-TPSR and CO₂-TPSR). Ni-Co/Al₂O₃-ZrO₂ bimetallic catalyst has good performance in the reduction of active components Ni, Co and CO₂ adsorption. Compared with mono-metallic catalyst, bimetallic catalyst could provide more active sites and CO₂ adsorption sites (C + CO₂ = 2CO) for the methane-reforming reaction, and a more appropriate force formed between active components and composite support (SMSI) for the catalytic reaction. According to the CH₄-CO₂-TPSR, there were 80.9% and 81.5% higher CH₄ and CO₂ conversion over Ni-Co/Al₂O₃-ZrO₂ catalyst, and its better resistance to carbon deposition, less than 0.5% of coke after 4 h reaction, was found by TGA. The high activity and excellent anti-coking of the Ni-Co/Al₂O₃-ZrO₂ catalyst were closely related to the synergy between Ni and Co active metal, the strong metal-support interaction and the use of composite support.     

Preparation of anthracene fine particles by rapid expansion of a supercritical solution process utilizing supercritical CO<Subscript>2</Subscript>

The rapid expansion of a supercritical solution (RESS) process is an attractive technology for the production of small, uniform and solvent-free particles of low vapor pressure solutes. The RESS containing a nonvolatile solute leads to loss of solvent power by the fast expansion of the supercritical solution through an adequate nozzle, which can cause solute precipitation. A dynamic flow apparatus was used to perform RESS studies for the preparation of fine anthracene particles in pure carbon dioxide over a pressure range of 150–250 bar, an extraction temperature range of 50–70 °C, and a pre-expansion temperature range of 70–300 °C. To obtain fine particles, 100, 200 and 300 μm nozzles were used to disperse the solution inside of the crystallizer. Both average particle size and particle size distribution (PSD) were dependent on the extraction pressure and the pre-expansion temperature, whereas extractor temperature did not exert any significant effect. Smaller particles were produced with increasing extraction pressure and preexpansion temperature. In addition, the smaller the nozzle diameter, the smaller the particles and the narrower the PSD obtained.     

Effect of CO<Subscript>2</Subscript> concentration on the performance of different thermodynamic models for prediction of CH<Subscript>4</Subscript>+CO<Subscript>2</Subscript>+H<Subscript>2</Subscript>O hydrate equilibrium conditions

Accurate prediction of phase equilibria regarding CH₄ replacement in hydrate phase with high pressure CO₂ is an important issue in modern reservoir engineering. In this work we investigate the possibility of establishing a thermodynamic framework for predicting the hydrate equilibrium conditions for evaluation of CO₂ injection scenarios. Different combinations of equations of state and mixing rules are applied and the most accurate thermodynamic models at different CO₂ concentration ranges are proposed.     

Solvent selection for CO<Subscript>2</Subscript> capture from gases with high carbon dioxide concentration

Amine absorption processes are widely used to purify both refinery and process gases and natural gas. Recently, amine absorption has also been considered for application to CO₂ removal from flue gases. It has a number of advantages, but there is one major disadvantage-high energy consumption. This can be solved by using an appropriate solvent. From a group of several dozen solutions, seven amine solvents based on primary amine, tertiary amine and sterically hindered amine were selected. For the selected solutions research was conducted on CO₂ absorption capacity, an absorption rate and finally a solvent vapor pressure. Furthermore, tests on an absorber-desorber system were also performed. In this study the most appropriate solvent for capturing CO₂ from flue gases with higher carbon dioxide concentrations was selected.     

CO<Subscript>2</Subscript> capture using aqueous solutions of K<Subscript>2</Subscript>CO<Subscript>3</Subscript>+2-methylpiperazine and monoethanolamine: Specific heat capacity and heat of absorption

The specific heat capacity, heat of CCO₂ absorption, and CCO₂ absorption capacity of aqueous solutions of potassium carbonate (K₂CO₃)+2-methylpiperazine (2-MPZ) and monoethanolamine (MEA) were measured over various temperatures. An aqueous solution of K₂CO₃+2-MPZ is a promising absorbent for CCO₂ capture because it has high CCO₂ absorption capacity with improved absorption rate and degradation stability. Aqueous solution of MEA was used as a reference absorbent for comprison of the thermodynamic characteristics. Specific heat capacity was measured using a differential scanning calorimeter (DSC), and heat of CCO₂ absorption and CCO₂ absorption capacity were measured using a differential reaction calorimeter (DRC). The CCO₂-loaded solutions had lower specific heat capacities than those of fresh solutions. Aqueous solutions of K₂CO₃+2-MPZ had lower specific heat capacity than those of MEA over the temperature ranges of 303-353 K. Under the typical operating conditions for the process (CCO₂ loading=0.23mol-CCO₂·mol^?1-solute in fresh solution, T=313 K), the heat of absorption (?ΔHabs) of aqueous solutions of K₂CO₃+2-MPZ and MEA were approximately 49 and 75 kJ·mol-CO₂, respectively. The thermodynamic data from this study can be used to design a process for CCO₂ capture.     

Dye sensitized CO<Subscript>2</Subscript> reduction over pure and platinized TiO<Subscript>2</Subscript>

TiO₂ thin and thick films promoted with platinum and organic sensitizers including novel perylene diimide dyes (PDI) were prepared and tested for carbon dioxide reduction with water under visible light. TiO₂ films were prepared by a dip coating sol–gel technique. Pt was incorporated on TiO₂ surface by wet impregnation [Pt(on).TiO₂], or in the TiO₂ film [Pt(in).TiO₂] by adding the precursor in the sol. When tris (2,2′-bipyridyl) ruthenium(II) chloride hexahydrate was used as sensitizer, in addition to visible light activity towards methane production, H₂ evolution was also observed. Perylene diimide derivatives used in this study have shown light harvesting capability similar to the tris (2,2′-bipyridyl) ruthenium(II) chloride hexahydrate.     

Photoreduction of CO<Subscript>2</Subscript> into CH<Subscript>4</Subscript> using Bi<Subscript>2</Subscript>S<Subscript>3</Subscript>-TiO<Subscript>2</Subscript> double-layered dense films

Nano-sized bismuth sulfide (Bi₂S₃) and titanium dioxide (TiO₂) with the orthorhombic and anatase tetragonal structures, respectively, were synthesized for application as catalysts for the reduction of carbon dioxide (CO₂) to methane (CH₄). Four double-layered dense films were fabricated with different coating sequences—TiO₂ (bottom layer)/Bi₂S₃ (top layer), Bi₂S₃/TiO₂, TiO₂/Bi₂S₃: TiO₂ (1 : 1) mix, and Bi₂S₃: TiO₂ (1 : 1) mix/Bi₂S₃: TiO₂ (1 : 1) mix—and applied to the photoreduction of CO₂ to CH₄; the catalytic activity of the fabricated films was compared to that of the pure TiO₂/TiO₂ and Bi₂S₃/Bi₂S₃ doubled-layered films. The TiO₂/Bi₂S₃ double-layered film exhibited superior photocatalytic behavior, and higher CH₄ production was obtained with the TiO₂/Bi₂S₃ double-layered film than with the other films. A model of the mechanism underlying the enhanced photoactivity of the TiO₂/Bi₂S₃ double-layered film was proposed, and it was attributed in effective charge separation.