Effect of spinning conditions on the mechanical properties of polyacrylonitrile fibers modified with carbon nanotubes

Carbon nanotubes (CNTs) were used to modify polyacrylonitrile (PAN) polymer. The PAN/CNT composite fibers were spun from dimethylformamide solutions containing different types of CNTs. The effect of nanotube addition to the fiber precursor on the resulting mechanical properties is discussed. In this study, we examined the relationship of the rheological properties of PAN spinning solutions containing various types of CNTs and the tensile strength of the resulting PAN fibers. The presence of CNTs in the PAN spinning solution enhanced its deformability during the drawing stage. This effect resulted in a higher tensile strength in the fibers containing nanotubes, as compared to the pure fibers. The use of a three‐stage drawing process resulted in a significant increase in the tensile strength of PAN fibers modified with multiwalled nanotubes. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of spinning conditions on the structure and properties of PAN fibers containing nano‐hydroxyapatite

Spinning conditions for nano‐hydroxyapatite‐containing precursor polyacrylonitrile (PAN) fibers have been developed and their effects on the structure and properties of nanocomposite PAN fibers have been assessed. The precursor PAN fibers prepared under the developed conditions are characterized by high strength, with their total pore content being at a level of 0.25 cm³/g. After carbonization, these fibers are designed for use as implants that support and stimulate the process of bone reconstruction. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2881–2888, 2006     

Influence of the spinning conditions on the structure and properties of polyamide 12/carbon nanotube composite fibers

The inclusion of nanoparticles in polymer fibers is potentially useful for improving or bringing new properties such as mechanical strength, electrical conductivity, piezoresistivity, and flame retardancy. In this study, composite fibers made of polyamide 12 and multiwall carbon nanotubes were investigated. The fibers were spun via a melt‐spinning process and stretched at different draw ratios. The influence of several spinning factors, including spinning speed, extrusion rate, and draw ratio were investigated and correlated to the structure and properties of the fibers. X‐ray diffraction analyses and mechanical tests indicated that the spinning speed barely affected the structure and mechanical properties of the fibers under tension. The spinning speed, however, is critical for future industrial applications because it determines the possible production rates. By contrast, drawing during spinning or after spinning strongly affected the polymer chain alignment and fiber mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Properties of polypropylene/layered-silicate nanocomposites and melt-spun fibers

Polypropylene (PP)/layered-silicate organoclay nanocomposites and their fibers were prepared by melt compounding and melt spinning, respectively, in the presence or absence of compatibilizer (PP-based maleic anhydride compatibilizer) to examine the effects of the organoclay dispersion and rheological behavior on the internal structure and tensile properties of the nanocomposite fibers. The compatibilized nanocomposites showed solidlike plateau behavior and strain hardening due to a three-dimensional network structure in the shear and uniaxial elongational flows. The tensile properties of the nanocomposite fibers were reduced compared with those of the pure PP fibers because some of the layered silicates were present as partially aggregated forms and the molecular weight of the compatibilizer was lower than that of the pure PP matrix. It was also found that the tenacity of the nanocomposite fiber increased and then decreased as the compatibilizer content increased because the compatibilizer affected the internal structure of the nanocomposite fibers. The positive effect of the compatibilizer was to generate a more effective exfoliated structure of organoclay in the polymer matrix. The negative effect was that the melt-spun nanocomposite fiber had a lower molecular weight than the pure PP fiber because the compatibilizer had a lower molecular weight. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Investigation on the melt spinning fibers of PP/organoclay nanocomposites prepared by in‐situ polymerization

Fibers prepared by melt spinning process from the PP (polypropylene)/organoclay nanocomposite were characterized in details with the aid of SEM, FTIR, XRD, DSC, and mechanical measurements. The results suggested that the lower content of organoclay (0.1%) added to the PP matrix increased the crystallinity and mechanical property (tensile strength) of the PP/organoclay nanocomposite fiber. With increasing the content of organoclay (≥ 0.3%), the crystallinity and the tensile strength both a little decreased, and the fiber containing organoclay exhibited multi‐peaks at the same draw ratio during the heating process. Furthermore, the degree of orientation of the fiber increased a little with lower content of organoclay (0.1%) introduction to PP during the infrared dichroism measurement. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of process conditions and mixing protocols on structure of extruded polypropylene nanocomposites

Polymer melt‐direct intercalation or exfoliation is a promising approach for the preparation of nanocomposites. The structure of nanoclay platelets in the nanocomposites depends not only on the properties of polymer matrix and nanoclay, but also on the operating conditions during processing. The objective of the present work is to investigate the effects of clay chemical modifiers, mixing protocols, and operating conditions upon the clay structure in nanocomposites prepared with a corotating twin‐screw extruder. Two mixing methods were used for the nanocomposite preparation: two‐step mixing and one‐step mixing. Experimental results obtained from melt flow index and complex viscosity measurements suggest that nanoclay C15A is more exfoliated than C30B in a polypropylene homopolymer containing a maleic anhydride grafted PP (PB) as compatibilizer. The two‐step mixing method results in better exfoliation for the nanofillers than the one‐step mixing method. A numerical simulation has been carried out to evaluate the mean residence time and shear rate in different screw configurations under various process conditions. X‐ray diffraction experiments indicate that the residence time is a dominant factor in producing satisfactory nanocomposites in extruders. However, high shear rate coupled with long residence time might result in poor exfoliation of clay. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1891–1899, 2004     

Structure and tensile properties of Nanoclay–Polypropylene fibers produced by melt spinning

Nanocomposite fibers of polypropylene and montmorillonite‐based organoclay were produced by a melt‐spinning process, and their structures and mechanical properties were studied. The addition of nanoclay in polypropylene increased the rate of crystallization and altered the microstructures of the fibers. Increases in the crystal size and a reduction in the molecular orientation were observed in the nanoclay–polypropylene composite fibers. The tensile properties of nanoclay composite fibers were also studied, and decreases in the fiber modulus and tenacity and increases in the strain at break were observed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of fiber‐forming conditions and type of MMT modifier on the structure and properties of multifunctional polyimideamides nanocomposite fibers

The effect of fiber‐spinning conditions on the structure, sorption, and strength properties of polyimideamides (PIA) nanocomposite fibers has been examined. Montmorillonite (MMT) modified with octadecylamine was used as a nanoadditive. The properties of fibers containing differently modified MMT were compared. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2940–2944, 2007     

Influence of reactive compatibilization on the structure and properties of PP/LDH nanocomposites

Polypropylene (PP)/layered double hydroxide (LDH) nanocomposites were prepared by the direct melt intercalation method using maleic anhydride grafted polypropylene (PP‐g‐MAH) as a reactive compatibilizer. The compatibilization effects provided by PP‐g‐MAH in different weight fractions and their influence on the structure and properties of the final nanocomposites were investigated. The interactions and structural morphology of the nanocomposites were examined by Fourier transform infrared spectroscopy, X‐ray diffraction and transmission electron microscopy. Thermal, mechanical and rheological properties of these nanocomposites were investigated as a function of compatibilizer concentration. The detailed morphological and X‐ray diffraction results revealed that the degree of LDH dispersion increases as the amount of PP‐g‐MAH increases. Study of the linear viscoelastic properties showed that the storage modulus G′ is very sensitive to the microstructure of the nanocomposite. The thermal properties of the nanocomposites were significantly influenced by the weight fraction of PP‐g‐MAH due to the shielding and nucleating effect of exfoliated layers. Both the tensile strength and modulus showed substantial improvements with increasing PP‐g‐MAH content, while the elongation at break substantially decreased, although the presence of PP‐g‐MAH somewhat improves these values. The overall results showed that 10 wt% of compatibilizer is optimum to achieve nanocomposites with better performance. Copyright © 2011 Society of Chemical Industry     

改性粘土对天然橡胶纳米复合材料形态及流变特性的影响

采用3种有机改性剂分别对无机粘土进行改性,然后通过熔融共混制得了天然橡胶(NR)/有机粘土纳米复合材料。通过热重分析(TGA)和X-射线衍射(XRD)表征了粘土的有机改性程度。用扫描电镜(SEM)和流变手段表征了纳米复合材料的形态和流变特性。结果表明,含有2条长烷基链和含有2个羟乙基官能团的改性剂对粘土具有更好的改性效果,但由于羟乙基官能团具有强极性,与非极性的NR相容性差,导致有机粘土在基体中大量团聚。各纳米复合材料的储能模量在低频区表现出不同程度的"二次平台"或者"上翘",在时间扫描过程中随着时间变化表现出不同的结构演变。     

Mechanical properties and rheological behavior of poly(butylene terephthalate)/clay nanocomposites with different organoclays

Poly(butylene terephthalate)–clay nanocomposites with three different organically modified clays were prepared via melt blending in a twin‐screw extruder. Decyl triphenylphosphonium bromide, hexadecyl triphenylphosphonium bromide, and cetyl pyridinium chloride were used to modify the naturally occurring montmorillonite clay. The organically modified clays were characterized with X‐ray diffraction for the d₀₀₁‐spacing and with thermogravimetric analysis to determine the thermal stability. The prepared nanocomposites were injection‐molded and examined for the dispersion quality of the clay, the mechanical properties, and the rheological behavior. The tensile strength of the nanocomposites increased with a 1% addition of clay; however, more clay decreased the tensile strength. Nanocomposites with finely dispersed clay platelets and nanocomposites with poorly dispersed clay platelets showed very different rheological behaviors. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Characterization of soda hardwood lignin and the formation of lignin fibers by melt spinning

Lignin fibers were developed from a commercial available soda hardwood lignin (SHL) with a melt‐spinning approach. SHL showed spinnability to form the fine fibers when poly(ethylene oxide) was used as a plasticizer with lignin. The thermal properties of lignin provided valuable information to assist the processing steps of the lignin fiber formation. The guaiacyl/syringyl ratio in SHL was determined by ³¹P‐NMR because it had great influence on the thermal mobility of lignin. A suitable temperature profile for the melt spinning was predicted through rheological studies of lignin. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical and rheological properties of the maleated polypropylene–layered silicate nanocomposites with different morphology

Three types of maleated polypropylene–layered silicate nanocomposites with different dispersion states of layered silicate (deintercalated, intercalated, and exfoliated states) are prepared from two kinds of polypropylenes with different molecular weights, organically modified layered silicate and pristine montmorillonite to investigate the effect of the final morphology of the nanocomposite on the rheological and mechanical properties. Maleated polypropylene with high molecular weight intercalates slowly and the other with low molecular weight exfoliates fast into the organophilic layered silicates. Rheological properties such as oscillatory storage modulus, nonterminal behavior, and relative viscosity has close relationship with the dispersion state of layered silicates. The exfoliated nanocomposite shows the largest increase and the deintercalated nanocomposite shows almost no change in relative shear and complex viscosities with the clay content. The exfoliated nanocomposite shows the largest drop in complex viscosity due to shear alignment of clay layers in the shear flow. In addition, the final dispersion state of layered silicates intimately relates to the mechanical property. The dynamic storage moduli of nanocomposites show the same behavior as the relative shear and complex viscosities. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1526–1535, 2003     

Effect of ceramic nanoadditive content and type on the rheological properties of poly(vinyl alcohol) spinning solutions

Rheological properties of aqueous PVA solutions within a wide concentration range have been examined to select a concentration at which apparent dynamic viscosity is suitable for fiber spinning from solution by the wet process. The rheological properties of PVA solutions containing various quantities of nanosilica and nanohydroxyapatite were assessed. It has been found that an increase in the quantity of both types of nanoadditives from 1 to 5% brings about a decrease in the value of the rheological parameter n and enhances the polymeric character of the fluid. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Rheological properties of cellulose/chitin xanthate blend solutions and properties of the prepared fibers

The focus of this article is the rheological properties of cellulose xanthate, chitin xanthate, and their blend solutions with cellulose/chitin blend weight ratios of 9.5 : 0.5, 9 : 1, 8 : 2, and 5 : 5 (mostly 9 : 1 blend solutions). The preparation and properties of fibers from 9 : 1 blend solutions and cellulose xanthate solutions are also discussed. The non‐Newtonian index of the investigated solutions was found to vary in the following order: chitin < cellulose < 9.5 : 0.5 blend < 9 : 1 blend < 8 : 2 blend < 5 : 5 blend. Showing a tendency contrary to that of the non‐Newtonian index, the structure viscosity index varies in the following order: chitin > cellulose > 9.5 : 0.5 blend > 9 : 1 blend > 8 : 2 blend > 5 : 5 blend. For 5–9 wt % 9 : 1 blend solutions, increasing the solution temperature aids the improvement of the fluidity of 9 : 1 blend solutions in the temperature range of 10–40°C. The zero shear viscosity decreases in an index manner with the solution temperature increasing. The 7–8 wt % 9 : 1 blend solutions have good filtering and rheological properties and are ideal for spinning fibers. The mechanical properties of blend fibers spun from 7% 9 : 1 blend solutions are lower than those of pure cellulose and are much higher than those of Crabyon fiber, and they still reach the national criteria and fit the need for further processing. This proves that the viscose method which we have developed here is an efficient way of preparing cellulose/chitin blend fibers with satisfactory mechanical properties and processing properties. Scanning electron microscopy photographs show that the surface of 9 : 1 blend fibers is coarser than that of pure cellulose fibers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effects of filler geometry on internal structure and physical properties of polycarbonate composites prepared with various carbon fillers

BACKGROUND: The effects of filler geometry are important for understanding the internal structure and physical properties of polymer composites. To investigate the effects of filler geometry on electrical conductivity as well as morphological and rheological properties, three types of polycarbonate (PC) composites were prepared by melt compounding with a twin‐screw extruder. RESULTS: The electrical conductivity of PC/carbon black (CB) and PC/graphite (carbon) nanofibre (CNF) composites did not show a percolation threshold through the entire filler loading ranges. However, PC‐blend‐carbon nanotube (CNT) composites showed a percolation electrical threshold for a filler loading of 1.0 to 3.0 wt% and their maximum electrical conductivity approached 10^?3 S m^?1. PC‐blend‐CB and PC‐blend‐CNF composites showed Newtonian behaviour like pure PC matrix, but PC‐blend‐CNT composites showed yield stress as well as increased storage modulus and strong shear thinning behaviour at low angular frequency and shear rate due to strong interactions generated between CNT–CNT particles as well as PC molecules and CNT particles on the nanometre scale. CONCLUSIONS: The electrical conductivity of the PC composites with different carbon constituents was well explained by the continuous network structure formed between filler particles. The network structure was confirmed by the good dispersion of fillers as well as by the yield stress and solid‐like behaviour observed in steady and dynamic shear flows. Copyright © 2009 Society of Chemical Industry     

Effects of phosphate emulsion-based montmorillonite on structure and properties of poly(styrene-ethylene-butylene-styrene) triblock copolymer

A long alkyl chain quaternary phosphonium cationic surfactant is used to form stable bisphenol A diphenyl diphosphate (BDP) emulsion in water/acetone mixed solutions. BDP emulsion-based montmorillonite (BMMT) is prepared by cation exchange between quaternary phosphonium on the surface of the emulsion and montmorillonite. Nanocomposites of BMMT and poly(styrene-ethylene-butylene-styrene) (SEBS) thermoplastic elastomers are prepared by solvent blending. Morphology, dynamic mechanical properties and dynamic rheological analysis show that high content of BMMT can be uniformly dispersed in SEBS, while plasticized BDP reduces the entanglement of SEBS molecular chains and increases the friction loss between molecular chains and nanoclay. BMMT does not change the glass transition temperature of the SEBS soft segment, and the labyrinth effect of nanoclay can reduce the migration of BDP to the polymer surface. Flame-retardant tests show that BDP and nanoclay flakes form dense carbon during the combustion process, and the nanocomposite shows good flame retardancy and hydrolysis resistance.     

Influence of different functionalized multiwall carbon nanotubes on the mechanical properties of poly(ethylene terephthalate) fibers

Master batches with four different kinds of functionalized multiwall carbon nanotubes (MWCTs) were prepared through the mixing of MWCTs with poly(ethylene terephthalate) (PET) (0.01 : 0.99 w/w) in trifluoroacetic acid/dichloromethane mixed solvents (0.7 : 0.3 v/v) followed by the removal of the solvents in the mixture by flocculation. The results of scanning electron microscopy showed that a good dispersion of MWCTs in PET was achieved. The reinforced fibers were fabricated by the melt spinning of PET chips with small amounts of the master batch and then further postdrawing. The optimal spinning conditions for the reinforcement of fibers were a 0.6-mm spinneret hole and a 250 m/min wind-up speed. Among the four master batches, the fibers obtained from PET/master batch B made by acid-treatment had the highest enhancement of mechanical properties. For a 0.02 wt % loading of acid-treated MWCT, the breaking strength of the PET/master batch B composite fibers increased by 36.9% (from 4.45 to 6.09 cN/dtex), and the initial modulus increased by 41.2% (from 80.7 to 113.9 cN/dtex). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of polyamide 6 fibers prepared by the gel spinning method

Polyamide 6 (PA6) fibers were prepared by CaCl₂ complexation and the gel spinning technique. PA6 was partially complexed with CaCl₂ for the purpose of suppressing interchain amide group hydrogen bonding. The fibers were characterized with scanning electron microscopy, X‐ray diffraction (XRD), differential scanning calorimetry (DSC), and Fourier transform infrared (FTIR) spectroscopy. In the gel spinning process, a mixed tetrachloroethane and chloroform solution was chosen as the coagulation bath after a comparison of different types of solutions. From our investigation of the morphology, structure, and mechanical properties of gel‐spun and hot‐drawn fibers, it was indicated that the modulus and tensile strength increased with increasing draw ratio, the orientation of the fibers was improved, and the cross section of the PA6 gel fibers became more smooth and tight. The results from the XRD, DSC, and FTIR tests indicated that calcium metal cations complexed with the carbonyl oxygen atoms of PA6. The maximum modulus and tensile strength values obtained in this study were 28.8 GPa and 413 MPa, respectively, at a draw ratio of 8. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011