Gold catalysts supported on mesoporous zirconia for low-temperature water–gas shift reaction

Mesoporous ZrO₂ with high surface area and uniform pore size distribution, synthesized by surfactant templating through a neutral [C₁₃(EO)₆–Zr(OC₃H₇)₄] assembly pathway, was used as a support of gold catalysts prepared by deposition–precipitation method. The supports and the catalysts were characterized by powder X-ray diffraction, scanning and transmission electron microscopy, N₂ adsorption analysis, temperature programmed reduction and desorption. The catalytic activity of gold supported on mesoporous zirconia was evaluated in water–gas shift (WGS) reaction at wide temperature range (140–300 °C) and at different space velocities and H₂O/CO ratios. The catalytic behaviour and the reasons for а reversible deactivation of Au/mesoporous zirconia catalysts were studied. The influence of gold content and particle size on the catalytic performance was investigated. The WGS activity of the new Au/mesoporous zirconia catalyst was compared to the reference Au/TiO₂ type A (World Gold Council), revealing significantly higher catalytic activity of Au/mesoporous zirconia catalyst. It is found that the mesoporous zirconia is a very efficient support of gold-based catalyst for the WGS reaction.     

Gold nanoparticles supported on ceria-modified mesoporous titania as highly active catalysts for low-temperature water-gas shift reaction

New gold catalytic system prepared on ceria-modified mesoporous titania (CeMTi) used as water-gas shift (WGS) reaction catalyst is reported. Mesoporous titania (MTi) was synthesized using surfactant templating method through a neutral [C₁₃(EO)₆–Ti(OC₃H₇)₄] assembly pathway. Ceria modifying additive was deposited on MTi by deposition precipitation (DP) method. Gold-based catalysts with different gold content (1–5 wt.%) were synthesized by DP of gold hydroxide on mixed metal oxide support. The supports and the catalysts were characterized by powder X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), N₂ adsorption analysis and temperature-programmed reduction (TPR). The catalytic behavior of the gold-based catalysts was evaluated in WGS reaction in a wide temperature range (140–300 °C) and at different space velocities and H₂O/CO ratios. The influence of gold content and particle size on the catalytic performance was investigated. The WGS activity of the new gold/ceria-modified mesoporous titania catalysts was compared with that of gold catalysts supported on simple oxides CeO₂ and mesoporous TiO₂, as well as gold/ceria-modified titania and reference catalyst Au/TiO₂ type A (World Gold Council). A high degree of synergistic interaction between ceria and mesoporous titania and a positive modification of structural and catalytic properties by ceria has been achieved. It is clearly revealed that the ceria-modified mesoporous titania is of much interest as potential support for gold-based catalyst. The Au/ceria-modified mesoporous titania catalytic system is found to be efficient catalyst for WGSR.     

Study on the supported Cu-based catalysts for the low-temperature water–gas shift reaction

This paper presents a study on the influence of support (Al₂O₃, MgO, SiO₂-Al₂O₃, SiO₂-MgO, β-zeolite, and CeO₂) of Cu-ZnO catalysts for the low-temperature water–gas shift reaction. Supported Cu-ZnO catalysts were prepared by the conventional impregnation method, followed by the H₂ reduction. The activity of Cu-ZnO catalysts for the water–gas shift (WGS) reaction was largely influenced by the kind of support; Cu-ZnO catalysts supported on Al₂O₃, MgO, and CeO₂ showed high activity, while those on SiO₂-Al₂O₃, SiO₂-MgO and β-zeolite showed less activity in the temperature range 423–523 K. XRD analysis demonstrated that the copper species were highly dispersed on the supports used in the present study, except for a MgO support. TPR results of a series of supported CuO-ZnO catalysts suggest that the reducibility of CuO is one of the important factors controlling the activity of the WGS reaction over the supported catalysts.     

WGS activity of a novel Cu–ZrO2 catalyst prepared by a reflux method. Comparison with a conventional impregnation method

The activity in the WGS reaction of Cu/ZrO₂ catalysts prepared by a method of refluxing in an aqueous NH₄OH solution is studied. It is shown that at 3% Cu load the methods of impregnation over monoclinic or tetragonal ZrO₂ do not produce active catalysts for the WGS reaction. However, the method of refluxing generates highly active catalysts with Cu loads of 3% (w/w) or higher. The activity of the catalysts prepared by refluxing is associated with the formation of small Cu clusters, which would allow the regrouping of the H atoms to generate molecular H₂ in the presence of the crystalline tetragonal ZrO₂.     

负载型铁基高温变换催化剂的制备和性能研究

分别以镁铝尖晶石和活性炭作为载体制备了负载型铁基高温变换催化剂，通过XRD、TEM和活性评价测试，考察了催化剂的结构和催化反应性能。以镁铝尖晶石负载γ-Fe₂O₃制得的催化剂，其催化活性明显高于负载α-Fe₂O₃催化剂，当催化剂组成为：Fe₂O₃ 26%，K2O 2%，MgO 0.05%，Cr₂O₃ 0.7%时，400℃下CO转化率为92%，350℃为84%（汽/气=1， 空速=2000 h^-1）；经氧化处理的活性炭作为催化剂载体时，低铬条件下也具有较好的催化活性，当负载量为40%时，相同变换反应条件下CO的转化率在400℃和350℃下分别为88%和80%。两种催化剂在低Cr₂O₃含量时都保持了与传统铁铬系变换催化剂(B117型)相当的催化活性，对于改善环境具有很大意义。     

Gold supported on mesoporous titania thin films for application in microstructured reactors in low-temperature water-gas shift reaction

Au (1 wt.%)/TiO₂ catalytic thin films were prepared on a surface-modified titanium substrate for application in a water-gas shift (WGS) microstructured reactor. Au-containing mesoporous titania films were synthesized using Pluronic 127 surfactant as a structure directing agent and titanium tetrabutoxide as titania source. Colloidal gold nanoparticles of 4 nm diameter were added to the synthesis sol prior to spin-coating. The resulting thin films were characterized by X-ray diffraction, transmission electron microscopy, ethanol adsorption–desorption isotherms and spectroscopic ellipsometry. Catalytic activity and selectivity were measured for the WGS reaction at temperatures between 220 and 290 °C. The reaction rate measured at CO conversions of below 10% was similar to that reported for gold supported on mesoporous titania and on ceria modified mesoporous titania pelletized catalysts prepared via deposition–precipitation.     

Supported Rh catalysts for the indirect partial oxidation of isooctane

The production of hydrogen from isooctane over three rhodium-based catalysts has been examined. The reaction entailed total oxidation of a proportion of the fuel followed by reforming of isooctane to produce hydrogen. Rhodium (1% wt) was impregnated on three different supports: alumina, ceria-alumina, and ceria-zirconia. No differences in catalytic activity were observed, but reaction yield changed with the support. Ceria-zirconia was found to be the preferred support since methanation did not occur over the catalyst.     

Water-gas shift reaction over supported Pt and Pt-CeOx catalysts

A comparison study was performed of the water-gas shift (WGS) reaction over Pt and ceria-promoted Pt catalysts supported on CeO₂, ZrO₂, and TiO₂ under rather severe reaction conditions: 6.7 mol% CO, 6.7 mol% CO₂, and 33.2 mol% H₂O in H₂. Several techniques—CO chemisorption, temperature-programmed reduction (TPR), and inductively coupled plasma-atomic emission spectroscopy (ICP-AES)—were employed to characterize the catalysts. The WGS reaction rate increased with increasing amount of chemisorbed CO over Pt/ZrO₂, Pt/TiO₂, and Pt-CeO _x /ZrO₂, whereas no such correlation was found over Pt/CeO₂, Pt-CeO _x /CeO₂, and Pt-CeO _x /TiO₂. For these catalysts in the absence of any impurities such as Na⁺, the WGS activity increased with increasing surface area of the support, showed a maximum value, and then decreased as the surface area of the support was further increased. An adverse effect of Na⁺ on the amount of chemisorbed CO and the WGS activity was observed over Pt/CeO₂. Pt-CeO _x /TiO₂ (51) showed the highest WGS activity among the tested supported Pt and Pt-CeO_x catalysts. The close contact between Pt and the support or between Pt and CeO _x , as monitored by H₂-TPR, is closely related to the WGS activity. The catalytic stability at 583K improved with increasing surface area of the support over the CeO₂- and ZrO₂-supported Pt and Pt-CeO _x catalysts.     

Influence of the crystalline structure of ZrO2 on the activity of Cu/ZrO2 catalysts on the water gas shift reaction

The structure sensitivity of copper catalysts supported on monoclinic and tetragonal ZrO₂ was studied on the water gas shift (WGS) reaction. The results show that the activity of copper supported on tetragonal ZrO₂ is much higher than when supported on monoclinic ZrO₂. The obtained results favour an associative mechanism, which considers the formation of formate species on the surface of ZrO₂. The differences on the observed WGS activity are attributed to the stability of adsorbed formates on the different ZrO₂ polymorphs. It was found that the active Cu species for the WGS reaction is the bulk CuO.     

Effect of additives on the WGS activity of combustion synthesized CuO/CeO2 catalysts

This paper presents a study on the role of additives (samaria, lanthana, zirconia, and zinc oxide) to ceria as a support of copper catalysts for low-temperature WGSR. A single-step urea-combustion procedure was used for preparation of highly active catalysts. The results revealed the beneficial role of Sm₂O₃ and ZnO doping in increasing BET surface area and total pore volume of the catalysts and decreasing the degree of crystallinity of ceria. TPR profiles evidenced enhanced reducibility of modified catalysts. The WGS activity of these catalysts correlates well with BET, XRD, and TPR data. By comparing the catalysts with a commercial CuO–ZnO–Al₂O₃ sample we point out the feasibility of using CuO/doped-ceria catalysts for low-temperature WGSR.     

Design of new gold catalysts supported on mechanochemically activated ceria-alumina, promoted by molybdena for complete benzene oxidation

Gold catalysts, supported on mechanochemically activated ceria-alumina, nonpromoted and promoted by molybdena, were studied in the reaction of complete benzene oxidation. Higher activity of Au-Mo catalysts was established in the low temperature region, while high temperatures samples, containing only gold exhibit higher benzene conversion and the cross-point of the curves depends on alumina content. The addition of alumina by mechanochemical treatment leads to a surface modification of ceria, e.g. oxygen vacancies are formed prevailing on the ceria surface. The molybdena loading leads to the oxygen vacancies occupation. The calculated hydrogen consumption and the enhanced reduction of ceria surface layers in general correlate with the activities of the catalysts. The XPS data supported the role of Ce³⁺ and partially charged gold particles in the formation of the complex AuV₀Ce³⁺ as the active site for the redox processes. The modification of ceria in the presence of gold and the formation of oxygen vacancies in close contact with Ce³⁺ ensure the enhanced electron transfer.     

铜含量对Cu/CeO2水煤气变换催化剂性能的影响

采用共沉淀法制备了不同铜含量的Cu/CeO₂水煤气变换催化剂，考察了铜含量对催化活性的影响。结果表明，Cu/CeO₂催化剂呈现出良好的水煤气变换活性。铜含量对催化活性有显著影响，铜摩尔分数为50%时，催化剂的低温活性最高，在200 ℃时CO转化率达到66.1%。Cu/CeO₂与FBD型铁基高温变换催化剂相比，具有低温活性好、活性温区宽的特点。用XRD、N2吸附法、H₂-TPR和CO-TPD对催化剂进行了表征，结果表明,无定形CuO、纳米颗粒CuO等可能是催化反应的活性物种，晶粒CuO对催化活性影响不大。铜含量的催化剂在不同温度下呈现出不同的活性。     

Low-temperature activity for CO oxidation over diesel oxidation catalysts studied by High Throughput Screening and DRIFT spectroscopy

We have investigated the low-temperature activity for CO oxidation for a series of platinum catalysts supported on Al₂O₃, TiO₂, ZSM-5, CeO₂ and ZrO₂-CeO₂. The results show major differences in activity, due to the support for Pt, especially in the presence of water. Improved activity over ceria containing samples in presence of water is likely due to the water-gas shift (WGS) reaction. Studies with in situ IR spectroscopy suggest a surface formate mechanism for the WGS reaction on Pt/CeO₂.     

Hydrodesulfurization of thiophene on carbon nanofiber supported Co/Ni/Mo catalysts

Co, Mo, NiMo and CoMo catalysts supported on alumina, fishbone and platelet carbon nanofibers (CNFs) have been prepared. The dispersion of the oxide phases was qualitatively studied and compared using X-ray diffraction (XRD) and transmission electron microscopy (TEM). The reducibility of the catalysts was studied by temperature programmed reduction (TPR). Hydrodesulfurization (HDS) of thiophene was used as a model reaction to compare the activity of different catalysts. The activity tests showed that the alumina supported catalysts exhibited higher activity compared to the corresponding CNF supported catalysts, and the NiMo catalysts were more active than the corresponding CoMo catalysts. The thiophene HDS activity was correlated with the dispersion of the molybdenum species and the reducibility of different catalysts. Interestingly, the CNF supported Co catalysts have higher thiophene HDS activity than the CNF supported Co(Ni)Mo catalysts.     

Nano-scale sulfur-tolerant lanthanide oxysulfide/oxysulfate catalysts for water–gas-shift reaction in a novel reactor configuration

We synthesized and tested nano-scale lanthanide oxysulfide/oxysulfate catalysts for water–gas-shift (WGS) reaction. No existing literature has applied these nanoparticles with unique morphologies as heterogeneous catalysts in WGS. The motivation behind our endeavor is to investigate whether the unique morphologies from the synthesis approach can increase catalyst activity of lanthanide oxysulfide/oxysulfate catalysts, which are good catalysts for WGS in both sulfur-free AND sulfur-laden environments, but face the challenge of low activity in micro-scale regime. All three nanocatalysts showed significantly enhanced catalyst activity. Finally, sulfur tolerance testing with Eu2O2S demonstrated dampened, but still high CO conversion, which recovered from sulfur influence rapidly.     

Synthesis of biodiesel from sunflower oil with silica‐supported NaOH catalysts

BACKGROUND: A series of NaOH catalysts supported on commercial silica have been prepared by conventional incipient wetness impregnation and their activity tested in the reaction of transesterification of refined sunflower oil with methanol at 323 K and atmospheric pressure. The effects of the molar methanol/oil ratio, catalyst concentration, NaOH loading and calcination of the supported catalysts have been investigated. RESULTS: It has been found that the transesterification rate largely depends on the catalyst/methanol ratio and that calcination of the NaOH catalysts supported on silica, even at moderate temperatures, had a very negative effect on their activity. Selectivity, on the other hand, is more affected by the methanol/oil ratio. Selectivity for methyl esters (biodiesel) improved with the methanol/oil ratio due to an increased transesterification rate of diglycerides, whereas the selectivity for monoglycerides was not affected. CONCLUSION: The NaOH/silica catalysts suffered from a significant lack of chemical stability under reaction conditions as evidenced by measurements of sodium extracted during the reaction progress; therefore, their performance was affected by the presence of Na dissolved in the methanol phase. Copyright © 2008 Society of Chemical Industry     

Gold catalysts supported on ceria-modified mesoporous zirconia for low-temperature water–gas shift reaction

New gold catalytic system prepared on ceria-modified mesoporous zirconia used as water–gas shift (WGS) catalyst is reported. Mesoporous zirconia was synthesized using surfactant templating method through a neutral [C₁₃(EO)₆-Zr(OC₃H₇)₄] assembly pathway. Ceria modifying additive was deposited on mesoporous zirconia by deposition–precipitation method. Gold-based catalysts with different gold content (1–3 wt. %) were synthesized by deposition–precipitation of gold hydroxide on mixed metal oxide support. The supports and the catalysts were characterized by powder X-ray diffraction, high-resolution transmission electron microscopy, N₂ adsorption analysis and temperature programmed reduction. The catalytic behavior of the gold-based catalysts was evaluated in WGS reaction in a wide temperature range (140–300 °C) and at different space velocities and H₂O/CO ratios. The influence of gold content and particle size on the catalytic performance was investigated. The WGS activity of the new Au/ceria-modified mesoporous zirconia catalysts was compared with that of gold catalysts supported on simple oxides CeO₂ and mesoporous ZrO₂, revealing significantly higher catalytic activity of Au/ceria-modified mesoporous zirconia. A high degree of synergistic interaction between ceria and mesoporous zirconia and a positive modification of structural and catalytic properties by ceria have been achieved. It is clearly revealed that the ceria-modified mesoporous zirconia is of much interest as potential support for gold-based catalyst. The Au/ceria-modified mesoporous zirconia catalytic system is found to be effective catalyst for WGS reaction.     

High throughput discovery of CO oxidation/VOC combustion and water–gas shift catalysts for industrial multi-component streams

High-throughput and combinatorial approaches have been applied to the discovery of catalysts for selective low temperature CO oxidation/VOC removal using mixed CO/propylene feeds, and for the water–gas shift (WGS) reaction using real post-reformer feeds containing CO, CO₂, H₂O and H₂. The screening approach was based on a hierarchy of qualitative and semi-quantitative primary screens for the discovery of hits, and quantitative secondary screens for hit confirmation, lead optimization and scale-up. For WGS, primary screening was carried out using scanning mass spectrometry. For CO oxidation and VOC removal, parallel IR thermography was the primary screen. Multi-channel fixed bed reactors equipped with imaging reflection FTIR spectroscopy or GC were used for secondary screening. Novel RuCoCe compositions were discovered and optimized for CO oxidation/VOC removal and the effect of doping was investigated for supported and bulk mixed oxide catalysts. For WGS, noble metal-free and Pt-doped CoFeRu mixed oxides as well as Pt on CeO₂ and Pt on CeO₂/ZrO₂ were investigated and a new synergistic PtFeCe ternary composition was discovered. In these cases oxygen vacancies in the ceria lattice are believed to play a key role in the strong and synergistic Pt–Ce interaction. Alkaline metal doping was found to enhance the selectivity towards WGS by suppressing the unselective methanation side reaction and to increase the low temperature catalytic activity.     

A comparative study of the water gas shift reaction over platinum catalysts supported on CeO2, TiO2 and Ce-modified TiO2

WGS reaction has been investigated on catalysts based on platinum supported over CeO₂, TiO₂ and Ce-modified TiO₂. XPS and XANES analyses performed on calcined catalysts revealed a close contact between Pt precursors and cerium species on CeO₂ and Ce-modified TiO₂ supports. TPR results corroborate the intimate contact between Pt and cerium entities in the Pt/Ce–TiO₂ catalyst that facilitates the reducibility of the support at low temperatures while the Ce–O–Ti surface interactions established in the Ce-modified TiO₂ support decreases the reduction of TiO₂ at high temperature. The changes in the support reducibility leads to significant differences in the WGS activity of the studied catalysts. Pt supported on Ce-modified TiO₂ support exhibits better activity than those corresponding to individual CeO₂ and TiO₂-supported catalysts. Additionally, the Ce–TiO₂-supported catalyst displays better stability at reaction temperatures higher than 573 K that observed on pure TiO₂-supported counterpart. Activity measurements, when coupled with the physicochemical characterization of catalysts suggest that the modifications in the surface reducibility of the support play an essential role in the enhancement of activity and stability observed when Pt is supported on the Ce-modified TiO₂ substrate.     

PtAu/ZrO_2催化甘油选择性制备乳酸

采用溶胶-沉积法制备了Pt Au/ZrO_2系列催化剂,在惰性气体气氛下用于催化甘油选择性制备乳酸。研究不同反应温度下,不同单金属负载和不同比例Pt Au双金属负载催化剂的催化活性以及不同气氛下催化剂重复使用性能,对催化剂进行BET、AAS和TEM等表征。结果表明,在浓度1.1 mol·L-1甘油水溶液10 m L、(1∶1)Pt Au/ZrO_2催化剂用量0.132 g、反应温度160℃、氮气压力1.4 MPa和反应时间6 h条件下,甘油转化率90%,乳酸选择性93.7%。催化剂重复使用性能实验验证了氧气气氛下催化剂活性保持良好。