Application of D‐optimal design in the analysis and modelling of dyeing of plasma‐treated wool with three natural dyes

Both the dyeing and finishing of textiles with natural compounds are gaining increasing attention because of various environmental and health problems associated with the use of synthetic reagents. In this study, wool fibres were dyed with three natural dyes, namely, Arnebia euchroma, cotton pods and harmal seeds. Alum was used as the mordant, and samples were mordanted by the premordanting method. Oxygen plasma was employed for the surface modification of wool. Plasma treatment time, alum concentration, dyebath temperature and pH were selected as the process variables, and their effects on the K/S of the dyed samples were analysed using D‐optimal design. The surface topography, morphology and chemistry of the wool fibres after plasma treatment were studied by atomic force microscopy (AFM), scanning electron microscopy (SEM) and Fourier Transform–infrared spectroscopy (FTIR), respectively. FTIR confirmed the creation of new oxygen‐containing groups on the surface of wool fibres after plasma treatment. SEM and AFM images confirmed the surface etching and increase in the roughness of plasma‐treated fibres. Increasing the dyebath pH and temperature increased the K/S of the dyed samples. Increasing the amount of alum mordant increased the K/S of samples dyed with cotton pods but decreased the K/S of samples dyed with A. euchroma and harmal seeds. Increasing the plasma treatment time improved the K/S of samples dyed with A. euchroma and cotton pods but had no significant effect on the K/S of samples dyed with harmal seeds.     

The effect of mordant salts on antibacterial activity of wool fabric dyed with pomegranate and walnut shell extracts

Natural dyes have attracted increasing worldwide attention because of the carcinogenicity and environmental effects of synthetic dyes. In this study, wool fabric was treated with tannin‐rich extracts of Punica granatum peel and walnut shell in combination with some mordants. The effect of various mordants on the colorimetric and antibacterial properties of wool fabrics was investigated. The results showed that pretreatment with metallic mordants substantially improved the dyeing and fastness properties of wool fabrics. The extracts of Punica granatum peel and walnut shell showed a significant antibacterial activity at 5% concentration. In addition, antibacterial activity was dramatically enhanced using metallic salts. The antibacterial activity of samples dyed with natural dyes and without any mordant was not good, while the mordanted samples with copper, aluminum and tin salts obtained considerable antimicrobial properties following lightening and washing fastness. The extracts of Punica granatum peel and walnut shell can be considered as viable alternatives instead of artificial antibacterial agents for hospital textiles as well as an effective anti‐odour agent for sports and household textiles.     

核桃青皮醇提物对棉织物染色性能的研究

为解决天然染料核桃青皮染色色调单一的问题,以颜色特征值和染色牢度为指标,通过单因素和正交实验优化了影响染色效果的温度、时间、pH值及核桃青皮色素染液的质量浓度等因素,比较了单金属盐的不同媒染方法和双金属盐复配对纯棉织物染色性能的影响。结果表明,核桃青皮色素染色的优化条件为：温度90oC、质量浓度71.40 g/L、染浴pH=4.0、时间140 min。核桃青皮提取液染色棉织物色谱的范围广,耐摩擦牢度好;耐皂洗牢度上单金属盐媒染是后媒＞前媒＞同浴＞直接染色,双金属盐复配及Fe3+、Fe2+、Cu2+、Al3+、Cr6+等单金属盐媒染的耐皂洗色牢度均能达到3级以上。X-射线衍射分析表明棉织物内部结构未受影响,Fe3+、Fe2+、Cr6+、Sr2+、Na+和K+等单金属盐和Fe2+/Cu2+、Fe2+/Ti4+、Cu2+/Ti4+、Cu2+/Sn2+、Al3+/Cr6+、Cr6+/Ti4+和Cr6+/Sn2+等双金属盐媒染后的棉织物紫外线防护能力增强。     

槐米染色棉织物工艺及其抗紫外性能研究

为实现槐米染料的工业化应用及提高棉织物的功能性,分析了使用壳聚糖、Al3+、Fe2+媒染剂预媒染色法对棉织物染色效果的影响,重点研究了铝预媒染方法染色温度、染色时间、pH值等工艺参数对染色棉织物K/S值的影响,并测试了槐米染色棉织物的抗紫外性能。结果表明:直接使用槐米染色的效果较差;壳聚糖媒染对上染效果影响不大,使用铝、铁媒染剂,可得到不同颜色的棉织物;铝媒染剂染色棉织物为鲜艳的黄色,为较好的媒染方法;铝预媒染染色方法染色优化条件为:温度为80℃,染色时间120分钟,染浴pH值为6.8;铝预媒染染色棉织物具有较好的抗紫外性能。     

天然茶染料用于棉织物浸染工艺研究

以硫酸铜为媒染剂,研究了天然茶染料对棉织物的浸染工艺。结果表明,以硫酸铜为媒染剂,对棉织物进行浸染处理,可以得到较好的染色效果,同时还得到最佳的染色工艺:媒染剂Cu2+的浓度为12 g/L,温度为80℃,时间为100 min;以硫酸铜为媒染剂染色的棉织物经高温焙烘固色后,棉织物的干摩擦牢度和湿摩擦牢度都得到了提高。     

Electrostatic self‐assembly dyeing of cotton fabrics

A new approach to the dyeing of cotton fabrics using an electrostatic self‐assembly method was evaluated. Cotton fabrics were pretreated with 2,3‐epoxypropyltrimethylammonuium chloride and cationic charges were produced on the fabric surfaces. For the dyeing of cotton fabric, reactive and acid dyes were used. Oppositely charged anionic reactive/acid dyes and cationic poly(diallyldimethylammonium chloride) were alternately deposited on the surface of cationised cotton fabrics. Ten multilayer films of dye/poly(diallyldimethylammonium chloride) were deposited on the cotton fabric surfaces using a padder. The build‐up of the multilayer films and the level of colour strength (K/S) achieved are discussed. Samples of cotton fabrics were also dyed with the same dyes, but using the exhaust method, and both types of dyed samples were compared. The washing, rubbing and light fastness properties were evaluated for the dyed fabrics.     

Effect of Silicone Nano,Nano/Micro and Nano/Macro‐Emulsion Softeners on Color Yield and Physical Characteristics of Dyed Cotton Fabric

The study of silicone nano‐emulsions and softeners to alter physical properties of undyed cotton fabric has recently gained a substantial interest. However, systematic investigation of silicon nano‐emulsion softeners on dyed cotton fabric has not so far been conducted. This paper deals with the application of silicone nano‐, micro‐, and macro‐emulsion softeners, and combinations of nano/micro and nano/macro, on dyed cotton fabric. We report the effect of silicon nano/micro‐ and nano/macro‐emulsion softeners on color yield and physical characteristics of dyed cotton fabric. All bleached fabrics were dyed with CI Reactive Black 5 and then treated with known concentrations of silicone softeners by the pad‐dry method. The silicone nano‐emulsion was combined with micro‐ and macro‐emulsion softeners using blending ratios of nano/micro (1:1) and nano/macro (1:1). Treated fabrics were compared in terms of physical properties such as fabric handling, wrinkle recovery angle, bending length, abrasion resistance and tensile strength. The color changes were evaluated by color yield (K/S) values and total color difference (ΔE_cmc). The results revealed that the silicon nano‐emulsion had better physical properties than micro‐, macro‐ and combination nano/micro‐ and nano/macro‐emulsion softeners. Among all treated samples, nano‐emulsion softeners showed better ΔE_cmc values. Scanning electron microscopy analysis suggests that the fiber morphology of treated fabrics was very smooth and uniform.     

Cotton fabric dyeing with cochineal extract: influence of mordant concentration

Dyeing with cochineal extract has been carried out in Mexico since pre‐Hispanic times as a handcraft process. However, this has limited its application on fabrics other than wool. An experiment was designed to study the influence of mordant concentration on colour behaviour in cotton fabric dyed with cochineal extract at the laboratory. At the same time, colour fastness was determined by applying six fastness tests to define the quality of the dyed fabric. It was concluded that, when there was a larger concentration of metallic ions in the mordant, colour fixation in the fabric was better, as there was less lightness in the red hue of the fabric. In addition, the more hydrogen ions present because of acids, the more intense the red hue. A decreasing trend in the colour fastness tests was observed: dry rubbing > artificial light > acids > alkalis > domestic washing > hot water.     

Synthesis and application to cellulose of reactive dye precursor of anti‐bacterial N‐halamine

To achieve textile dyeing and functional finishing in one process, a bleach‐resistant reactive dye precursor to anti‐bacterial N‐halamine was synthesised by reacting a type of dichlorotriazine reactive dye with 4‐amino‐2,2,6,6‐tetramethylpiperidine. The synthesised compound, which can be transformed to an N‐halamine molecule by exposure to dilute bleach solution, was used to dye cotton fabrics. After exposure to a dilute sodium hypochlorite solution, dyed cotton fabrics showed excellent anti‐bacterial properties against Staphylococcus aureus and Escherichia coli O157:H7, facilitating a ca. 6‐log reduction in bacteria within a short period of contact. Compared with the dichlorotriazine reactive dye, the reactive dye precursor demonstrated comparable dyeing properties including exhaustion and fixation values. No differences in rub fastness, wash fastness or bleach fastness were detected between fabrics dyed with, respectively, dichlorotriazine reactive dye and the reactive dye precursor to N‐halamine.     

Multifunctional anionic cotton dyeings

Anionic cotton dyeings with anti‐ultraviolet and antibacterial functions were prepared by the post‐treatment of direct and reactive cotton dyeings with a zirconium oxychloride salt solution. The extent of improvement in the functional properties was governed by the structure and pretreatment history of the knitted cotton fabric, the kind and concentration of the anionic dye, and the dyeing regime. The chelation and fixation of the positively charged zirconium ions onto and/or within the dyed substrate resulted in an enhancement in the ultraviolet absorption capacity of the treated substrate and interaction with the thiol groups of the cellular protein; this imparted antibacterial activity against Gram‐positive and Gram‐negative bacteria without adverse effects on the hue of the obtained dyeings. Both the anti‐ultraviolet and bacterial functions of the post‐treated dyeings survived through 15 washing cycles. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Modification of carbon black pigment: Cotton fabric colouring and anti‐bacterial finishing

Functional polymer modified carbon black (CB) pigment (P‐(DMC‐co‐CHPMA)‐g‐MPTS/CB) with reactive epoxy and quaternary ammonium groups was designed and prepared via a thiol‐ene click chemistry reaction, and its dispersion ability in the aqueous phase, as well as its colouring and anti‐bacterial properties for cotton fabrics, were investigated. In considering both dispersion ability and reactive ability to cotton fabric, the mole ratio of the monomers (methacrylatoethyl trimethyl ammonium chloride [DMC] and 3‐chloro‐2‐hydroxypropyl methacrylate [CHPMA]) was discussed. Morphology and chemical properties of P‐(DMC‐co‐CHPMA)‐g‐MPTS/CB were tested by scanning electron microscopy, transmission electron microscopy, thermogravimetric analysis and X‐ray photoelectron spectroscopy, resulting in a weight content of copolymer (DMC‐co‐CHPMA) in P‐(DMC‐co‐CHPMA)‐g‐MPTS/CB of ca. 18%. P‐(DMC‐co‐CHPMA)‐g‐MPTS/CB was fixed onto cotton fabric via a nucleophilic‐substituted reaction between reactive epoxy groups on the CB surface and the hydroxyl groups of cotton fabric, which endowed good fastness to cotton fabric without either a fixing or an adhesive agent. Also, coloured cotton fabric demonstrated excellent anti‐bacterial activity towards Staphylococcus aureus and Escherichia coli O157:H7.     

Mordant dye application on cotton: optimisation and combination with natural dyes

It is well known that cotton fibres can be dyed through the formation of coordinate bonds involving cellulose chains, mordants such as alum, and natural dyes such as alizarin. Similarly, synthetic dyes known as mordant acid dyes can be used to dye wool fibres. Unlike mordant dyes on wool, the fastnesses of natural dyes on cotton are often low. Although concerns surrounding textile sustainability have sparked renewed interest in the use of natural dyes, extensive replacement of synthetic dyes with natural dyes is neither practical nor fundamentally possible. However, similarities in dyeing methods using mordant and natural dyes raise the possibility of using mordant dyes as alternatives to natural dyes in the dyeing of cotton. Further, the potential for combining suitable dyes from these two classes to expand the colour gamut currently available from natural dyes on cotton seem worthy of exploration. The results of this study indicate that shades comparable with those produced by natural dyes can be obtained on cotton using select mordant dyes following Fe²⁺ and Al³⁺ pretreatments. The best results were obtained using a two‐step/two‐bath process and dyes such as CI Mordant Blue 13 and CI Mordant Orange 6. In evaluations of mordant and natural dye combinations using the two mordant dyes logwood and Osage orange as prototypes, interesting fabric shades were obtained. However, the fastness properties of these dyes must be improved in order to produce commercially viable dyeings.     

Cetylpyridinium chloride cationic finishing improves the dyeing and antibacterial properties of madder dyed cotton

In this work, after cationic pretreatment of cotton fabric with cetylpyridinium chloride (CPC), the compound of citric acid (CA) and succinic acid (SUA) were used as crosslinking agents to dye cotton fabrics with natural madder dye to improve the dyeing and antibacterial properties and realise the multifunctional finishing of cotton fabric. The effects of mordant dyeing, CA + SUA crosslinked dyeing, and CPC/CA + SUA crosslinked dyeing on the microstructure and properties of cotton fabrics were compared. The dyeing by the three processes occurred primarily in the amorphous zone of the fibres, and all kept the original crystalline form of the cotton. CA + SUA crosslinked dyeing and CPC/CA + SUA crosslinked dyeing increased the thermal stability of the cotton fabric. CPC/CA + SUA crosslinked dyed cotton obtained excellent dyeing results with the colour depth value (K/S) of 12.3 and rubbing fastness and washing fastness of levels 4–5, and the levelness and dye permeability were acceptable. Furthermore, the antibacterial rate against Escherichia coli and Staphylococcus aureus reached 99.99%, and the ultraviolet protection factor (UPF) reached 50+. Moreover, the wrinkle recovery angle (WRA) increased by 55% compared with raw cotton. This showed that CPC/CA + SUA crosslinked dyed cotton had excellent antibacterial, anti-ultraviolet, and anti-wrinkle performances.     

Pretreatment of cotton fabrics with polyamino carboxylic acids for salt‐free dyeing of cotton with reactive dyes

In this study, polyamino carboxylic acids have been used to improve the dyeability of cotton in a salt‐free reactive dyeing process. These polyamino carboxylic acids were prepared by partial carboxylation of polyvinylamine. Cotton fabric was pretreated with polyamino carboxylic acids and dyed with reactive dyes. The colour strengths of the dyed fabrics were evaluated by measuring the K/S values. The fastness properties (washing, rubbing and light fastness) of the dyed cotton fabrics were also measured. The pretreatment of cotton with polyamino carboxylic acids creates positive charges on the fabric surface. In this way, salt‐free reactive dyeing of cotton or dyeing with only a small amount of electrolyte is possible.     

Application of polycarboxylic acid sodium salt in the dyeing of cotton fabric with reactive dyes

In this study, the effects of polycarboxylic acid sodium salt on the dyeing of cotton with reactive dyes were evaluated by measuring and comparing the K/S values and dyeing fastnesses of the dyed cotton fabric samples. Results showed that the K/S value and dyeing fastness of cotton fabrics dyed with polycarboxylic acid sodium salt, substituting inorganic salts as exhausting agent were close to that of with sodium chloride when dip‐dyeing process was used. While, in pad‐dry dyeing, the K/S value of cotton fabric samples dyed with polyacid salts as exhausting agent was higher than that of with sodium sulfate, and the dyeing fastnesses of these samples were nearly the same. The dyeing mechanism of cotton fabric with reactive dye, using polycarboxylic acid sodium salt as exhausting agent was analyzed. The dyeing exhausting mechanism of reactive dye seems different when the inorganic salt and polycarboxylic acid sodium salt were used as exhausting agent in the dyeing of cotton fabric with reactive dye. The polycarboxylic acid sodium salt, as weak electrolyte, increased the dye‐uptake of reactive dye on cotton fabric not only by screening negative charges on cotton surface, but also by the effect of salting‐out or hydrophobic combination. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Natural dyeing and antibacterial activity of atmospheric‐plasma‐treated nylon 6 fabric

Atmospheric plasma treatment as an environmentally friendly method was employed to modify the surface properties and improve the absorption of natural cationic dye on to nylon 6 fabric. Nylon fabric was treated in atmospheric air plasma, and the surface characteristics of the fabric were evaluated using attenuated total reflection Fourier Transform‐infrared analysis, scanning electron microscopy, and a wicking test. The effects of plasma treatment and mordanting with copper sulfate on the dye uptake of the samples were investigated. Plasma‐treated and mordanted samples showed the highest colour strength when dyed. The antibacterial activity of samples was evaluated according to AATCC test method 100‐2004. Premordanting with copper sulfate showed a synergistic effect on the antibacterial properties of the dyed fabric. The plasma‐treated and copper‐sulfate‐mordanted sample showed acceptable antibacterial activity against both gram‐negative and gram‐positive bacteria when dyed with an extract from Berberis vulgaris, berberine.     

Simultaneous coloration and functional finishing of cotton fabric using Ag/ZnO nanocomposite

In this study, colored cotton fabric with special functions, including self‐cleaning, anti‐bacterial, and ultraviolet (UV) blocking were prepared by applying zinc oxide as a photocatalyst and using silver nanoparticles as both a novel class of colorant for coloration and an agent capable of modifying the zinc oxide nanoparticles. The homogenous distribution of Ag/ZnO nanocomposite on the fibre surface was confirmed by field emission scanning electron microscopy (FE‐SEM), Energy‐dispersive X‐ray spectroscopy (EDS) and X‐ray mapping. X‐ray diffraction patterns showed the presence of the nanocomposite on the treated cotton fabric. The results indicated that adding silver nanoparticles to zinc oxide led to better self‐cleaning properties, even the photocatalytic activity of ZnO had no negative effect on fabric colour. Moreover, this process imparted proper anti‐bacterial properties and UV‐blocking activity to cotton fabrics.     

Extraction of natural dyes from Alpinia blepharocalyx K. Schum. for dyeing of silk fabric

Natural dyes were extracted from the leaves and stems of Alpinia blepharocalyx K. Schum. Analysis of the designed experiment revealed that extraction at a plant/water ratio of 1:20 could reach an optimal production of natural dyes when extraction was performed at 80 °C, for 4 h, under 20 min ultrasound, in the presence of 10 g/l sodium hydroxide, and with two extractions. The extracted natural dyes were applied to the dyeing of silk fabrics using different methods, including or excluding a mordant. It was found that mordants had a significant effect on the colour of dyed silk fabrics. The silk fabric dyed with the pre‐mordant method using potassium aluminium sulphate as a mordant showed a bright yellow with a higher colour strength. The optimal dyeing conditions were reached when the extracted natural dyes were pre‐mordanted with 10 g/l potassium aluminium sulphate at pH 6, and for a 20 min dyeing time.     

Synthesis of sulfated β‐cyclodextrin/cotton/ZnO nano composite for improve the antibacterial activity and dyeability with Azadirachta indica

The sulfated β‐cyclodextrin (sb‐cd) was prepared from β‐cyclodextrin and the sb‐cd was crosslinked with cotton fabric using ethylenediaminetetraacetic acid (EDTA) as crosslinker. After crosslinking, the synthesized ZnO nanoparticles were padded on this fabric surface. Then, the treated fabrics were dyed with neem extract. The synthesized polymer, crosslinked and nanoparticle‐treated cotton fabrics were characterized using fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), particle sized analyzer, and transmission electron microscopy (TEM) studies. The antibacterial test was done against Staphylococcus aureus and Escherichia coli bacterium. The composite coated with neem dyed cotton fabric has exhibited 71% of dye uptake with 2–3 fastness grade and it has 99% of antibacterial efficiency for S. aureus and 97% for E. coli bacterium. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Combining dyeing and wrinkle‐resistance finishing of cotton in a one‐step process using a hemicyanine fluorescent dye

Combining dyeing and wrinkle‐resistance finishing of cotton in a one‐step process using a hemicyanine fluorescent dye DHEASPBr‐C2 was investigated in this paper. Fourier transform infrared spectroscopy, a fixation test, extraction with boiling N,N‐dimethylformamide, and a colour fastness test certified that DHEASPBr‐C2 was linked to the cotton fibre through covalent bonds. The results showed that dyed cotton fabric using DHEASPBr‐C2 had an obvious fluorescent effect in the range 550–700 nm, and the emission peak location was 588–590 nm. In addition, the dyed fabric met the EN471:2003 standard for chromaticity and could be used in high‐visibility warning clothing.