高性能碳纤维及其复合材料的技术进步

高性能聚丙烯腈基碳纤维经过２５年的开发和技术进步，出现了高强中模和高强高模的系列产品，而高性能沥青基碳纤维经过１８年的研究开发，出现了超高模量、高导热性和氟化碳纤维等品种。本文重点介绍其新技术、成形用中间材料及高性能复合材料的新进展。     

Mechanical properties of zirconia composite ceramics

Composite materials based on 8 wt% yttria partially stabilized zirconia, with additions of gadolinium zirconate, lanthanum lithium hexaaluminate, yttrium aluminum garnet and strontium zirconate were characterized. Samples were fabricated by hot-press sintering at 1550 °C. The effect of the secondary phase content on the mechanical properties of the composites was evaluated. Hardness, elastic modulus and fracture toughness of the fabricated composites were determined by means of depth-sensitive indentation testing. The fracture toughness of the samples as determined by the indentation method was found to increase with increasing YSZ content, reaching 3 MPa·m^0.5 for samples with 80 wt% YSZ. The fracture toughness appeared to be affected by thermal expansion coefficient mismatch, crack bridging and crack deflection.     

Thermodynamic analysis and experimental verification of interface reactions of iron aluminide/tetragonal zirconia composite

Abstract

This paper described the thermodynamic analysis and experimental verification of interface reactions between iron aluminide intermetallic and tetragonal zirconia. Thermodynamic analysis confirmed that chemical reactions between Fe–Al intermetallic and ZrO₂ (3 mol.–%Y₂O₃ stabilised zirconia) mainly depended on the Al content in Fe–Al intermetallic. For ZrO₂(3Y)/Fe₃Al composite, the interface reactions to form Al₂O₃ and ZrAl₂ would take place when Al content was >40 at-% in Fe–Al intermetallic, while no interface reaction occurred when using Fe₃Al as toughening phase. ZrO₂(3Y)/Fe₃Al composite was synthesised by hot press sintering to further verify the thermodynamic analysis of interface reactions between iron aluminide intermetallic and tetragonal zirconia. The phase composition, morphology and interface structure of ZrO₂(3Y)/Fe₃Al were investigated by X-ray diffraction, SEM and TEM. The results show that Fe₃Al was thermodynamic stable in ZrO₂(3Y) matrix, which was in good agreement with thermodynamically analysis.     

Multifunctional composite materials for energy storage in structural load paths

Abstract

This paper presents an overview of the research performed to date by a Swedish interdisciplinary team of scientists striving to develop multifunctional composite materials for storage of electric energy in mechanical load paths. To realise structural batteries from polymer composites, research pursued on carbon fibres for use as negative electrode in the battery as well as on polymer electrolytes for use as polymer matrix in the composite is reported. The work on carbon fibres comprises characterisation of the electrochemical capacity of commercial carbon fibre grades and how this is affected by mechanical load. Co-polymers are studied for their multifunctional performance with respect to lithium ion conductivity and stiffness. Also, rational processing of these polymer electrolytes and the effect of processing on their properties are addressed.     

桦木纤维/不饱和聚酯复合材料制备与性能研究

采用硅烷偶联剂、乙醇和水等分别对桦木纤维(BF)和回收纸浆纤维进行表面处理,并分别将改性纤维作为不饱和聚酯树脂(UPR)的增强材料,制备相应的BF/UPR复合材料。研究了不同改性方法对复合材料界面性能的影响。结果表明:不同纤维种类、不同纤维表面处理方法和不同纤维用量对复合材料的界面性能、力学性能等影响较大;经硅烷偶联剂处理后的BF,可有效改善BF与UPR之间的界面相容性;当w(偶联剂处理BF)=16%时,相应复合材料的拉伸强度和冲击强度比纯UPR体系分别提高了31.0%和28.5%;在制备回收纤维/UPR复合材料之前应先对回收材料进行筛选,并且应优先选择对UPR基体树脂具有明显增强作用的回收纤维。     

酚醛改性苯并(噁)嗪树脂耐烧蚀材料的研究

对不同组成苯并口恶嗪/酚醛共混树脂体系进行了研究,内容包括共混树脂的反应动力学参数计算、共固化机理、热分解动力学以及耐烧蚀性能等。结果表明:酚醛与苯并口恶嗪树脂共混后可以改变苯并口恶嗪的固化机理,酚醛树脂的加入使口恶嗪分子由热开环变为活泼氢开环,在较低温度下就可以反应,降低了固化反应温度。同时共混树脂可以使固化过程收缩率和小分子挥发物比传统的酚醛树脂低,可以减少烧蚀试样的表面裂纹,致密的碳化层具有一定附着强度,提高了共混树脂烧蚀性能。该共混体系可以作为宇航领域中1种性能优良的耐烧蚀树脂体系。     

Bonding of air-formed wood fibre/polypropylene fibre composites

The effectiveness of a maleated polypropylene (MAPP) as a coupling agent in wood fibre/polypropylene fibre composites made by non-woven web technology has been evaluated. The composite panels were made with 70 or 85% wood fibre, wiht the MAPP being incorporated in the panels at a level of 1 or 3% by spraying an emulsified form on the wood fibres. Both levels of MAPP significantly increased bending and tensile strength and moduli, and dynamic modulus. At the 70% wood fibre level, impact energy was increased significantly in panels with 3% MAPP. At the 85% wood fibre level, both 1% and 3% MAPP significantly increased impact energy. The MAPP also led to small improvements in water resistance for composites containing 85% wood fibre. The effectiveness of MAPP is believed to be the result of efficient incorporation at the wood/polypropylene interface, thus providing effective coupling of the polar wood component to the non-polar polymer matrix.     

全统计法测量复合材料中短纤维的长度及其分布

提出了一种测量短纤维橡胶复合材料中短纤维长度及其分布的方法———全统计法。先用溶剂将未硫化复合材料中的短纤维分离出来 ,并使其均匀分布于有多个长条形区域的表面皿上 ,然后对部分长条形区域中的纤维进行全统计测量。该测试方法简便、数据准确     

Dangers relating to fires in carbon‐fibre based composite material

Inhalable carbon fibres have been suspected to pose similar threats to human health as asbestos fibres. It is well‐known that fibres having a diameter of less than 3 µm might be inhaled and transported deep into the human respiratory system. Some composite materials use carbon fibres as structural reinforcement. These fibres do not pose any risks as such as they are firmly connected to the laminate and surrounded by a polymer matrix. Also, these fibres typically have diameters >6 µm and thus, are not inhalable. However, if the material is exposed to a fire, the carbon material might be oxidized and fractionated and thereby, inhalable fibres might be generated into the fire smoke. The capability of carbon fibre‐based composite material to produce dangerous inhalable fibres from different combustion scenarios has been investigated. It was found that the risk of fires generating inhalable carbon fibres is related to the surface temperature, the oxygen level and the airflow field close to the material surface. The temperatures necessary for oxidation of the carbon fibre is so high that it is possible that only a flashover situation will pose any real danger. Other possible danger scenarios are highly intense fires (e.g. a liquid fuel fire), or situations where structural damage is part of the fire scenario. Copyright © 2005 John Wiley & Sons, Ltd.     

轮胎用纤维骨架材料的发展

骨架材料是制造轮胎的重要材料,其所起的作用是:保持轮胎形状和尺寸的稳定性,抗机械损伤和支承负荷;骨架材料应满足轮胎所需的耐疲劳、耐冲击、抗变形等性能要求;骨架材料还对轮胎的乘坐舒适性、噪音、高速性能、滞后性能、脱层和寿命有重要影响。笔者拟对轮胎用纤维骨架材料的现状、发展前景及其今后的研究课题作论述。     

绿色资源——胶原合成复合材料的研究

胶原是绿色资源之一,胶原与其它高分子化合物复合可以形成新的复合材料。复合材料性能好,应用范围广。本文对绿色资源胶原合成复合材料的研究进行综述。     

Tailoring interfacial interaction through glass fusion in glass/zinc-hydroxyapatite composite coatings on glass-infiltrated zirconia

In the current study, the biocompatibility and mechanical characteristics of glass-infiltrated zirconia were improved via a simple composite coating made of Zn-doped hydroxyapatite (ZnHA) ceramic and a silicate-based glass. During thermal treatment, significant reaction and crystallisation occurred and some of the ZnHA was transformed into β-tricalcium phosphate, calcium oxide phosphate, and calcium zirconium oxide. Moreover, the glass crystallised into a sodium calcium aluminium silicate phase. The mechanical properties were investigated and the results indicated that the amount of glass in the composite and in the glass-infiltrated zirconia layer strongly affected the flexural strength and adhesion of the coating layer. The composite coatings on the glass-infiltrated zirconia displayed better mechanical properties than the pure ZnHA coating due to the newly formed crystalline phases. Murine pre-osteoblastic (MC3T3-E1) cells adhered to and spread well on the composite coating surfaces. The cell viability results revealed that the glass/ZnHA composites demonstrated a superior bioactivity of osteoblast cells compared to uncoated zirconia. These results show that the glass/ZnHA composites on the glass-infiltrated zirconia structure are suitable for use as hard tissue implant coatings due to their morphological and mechanical stability and enhanced bioactivity to pre-osteoblastic cells.     

Effects of SiC content on mechanical,thermal and ablative properties of carbon/phenolic composites

Silicon carbide (SiC) particles were utilized to improve the mechanical, thermal and anti-ablative properties of carbon/phenolic (C/Ph) composites. SiC–C/Ph composites were fabricated with different weight percentage of SiC by vacuum impregnation method. The mechanical and thermal properties were characterized by compression tests, thermal conductivity tests, and thermogravimetric analysis; meanwhile, ablation resistance was investigated using plasma wind tunnel tests and scanning electron microscopy. Experimental results showed that 5 wt% SiC modified C/Ph composites owned the optimum properties. Moreover, introducing SiC particles could result in an obvious decrease of compression strength, but an increase of thermal stability, thermal conductivity and anti-ablative performance. Notably, the ablation rate reached its the lowest point at 5% the SiC content in resin matrix composites.     

长玻纤填充尼龙6复合材料研究

采用熔体浸渍工艺制备长玻纤增强PA6复合材料。研究了玻纤种类、玻纤含量长度、界面改性等对复合材料力学性能及电性能的影响。试验结果表明：在玻纤含量35％时,切粒长度7mm,粒径3．5mm时,复合材料表现出优异的力学性能和电性能。     

Milled fibre reinforced epoxy resin — an engineering polymer composite

A milled fibre reinforced epoxy resin composite (MFRE) has been developed for low temperature use. It is resistant to fracture at temperatures down to at least 77 K in direct contact with liquefied gases. It can be used as an adhesive, a gap-filling mastic or a moulding compound for difficult cryogenic applications. The characteristics of the material and some applications are described.     

抗烧蚀聚芳基乙炔树脂研究进展

介绍了聚芳基乙炔所用单体的合成,聚合机理,阐述了其不足之处和国内外研究人员对聚芳基乙炔所做的改进,并指出其在航天材料领域广泛应用的潜力。     

Effect of laser etching on the fracture strength of the monolithic zirconia and fiber-reinforced composite inlay-retained fixed partial dentures

Aim: The aim of this study was to evaluate the fracture strength of monolithic zirconia and fiber-reinforced composite (FRC) inlay-retained FPDs, both of which are cemented to the laser-etched cavity surfaces.

Materials and Methods: Eighty freshly extracted sound human teeth were used. A premolar and a molar tooth were embedded in an autopolymerizing acrylic resin. Forty acrylic resin models were randomly divided into two groups including monolithic zirconia and FRC inlay-retained FPDs (n = 20). Then, these groups were divided into two subgroups according to conditioning of the cavity surfaces with or without Er:YAG laser etching. Monolithic zirconia inlay-retained FPDs were produced by an inLab MC XL milling device using monolithic zirconia blocks. Tescera? Fiber Reinforcement Materials were used for the FRC inlay-retained FPDs. After 10.000 thermal cycles, fracture strength test was applied to the specimens.

Results: The monolithic zirconia inlay-retained FPDs exhibited the highest fracture strength than the FRC inlay-retained FPDs. Fracture strength was increased with laser etching for both restorative materials (p < 0.05).

Conclusion: Laser etching had positively effect on the fracture strength of the inlay-retained FDPs.     

Study on the ablative properties of ethylene propylene diene terpolymer/silsesquioxane insulation materials

Octaphenylsilsesquioxane (OPS), polyphenylsilsesquioxane (PPSQ), and octavinylsilsesquioxane (OVP) have been incorporated into ethylene propylene diene terpolymer (EPDM) in order to study their effects on the ablative properties of the respective EPDM composites. The results show that PPSQ and OVP serve as effective ablative additives for EPDM composites. The linear ablation rates of EPDM composites with 4.4 wt % OVP or PPSQ were reduced by 21 or 16.5%, respectively, compared with the control sample. Moreover, OVP and PPSQ also improved the flame retardancy and suppressed smoke emission. The heat release rate of EPDM composite with 4.4 wt % OVP was measured as 90.6 kW m⁻², 17% lower than that of the control sample, and the same amount of PPSQ reduced the total smoke release from 1946 to 1497 m² s⁻¹. Thermogravimetric analysis results showed EPDM/OVP composite to leave a higher residual mass than the calculated value. Besides, scanning electron microscopy, cone calorimetry (CONE), and BET tests showed that the chars formed during the ablation of EPDM composites containing OVP and PPSQ had better structural stability and thermal stability owing to the fact that they were denser and more homogeneous. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48365.     

医用钛合金表面羟基磷灰石/二氧化锆梯度复合涂层的制备

用恒电流沉积方法分别在ZrO(NO3)2电解液和由Ca(NO3)2及NH4H2PO4组成的电解液中制备出羟基磷灰石/二氧化锆(HA/ZrO2)梯度医用复合涂层.通过扫描电镜观察,研究了沉积电流和沉积时间对涂层形貌的影响.结果表明,当沉积电流为11.1 mA,沉积时间为400 s时,在锆电解液中可获得均匀的钛基Zr(OH...     

High porous yttria-stabilized zirconia with aligned pore channels: Morphology directionality influence on heat transfer

High porous yttria stabilized zirconia with unidirectionally aligned channels is used in engineering applications with extremely low thermal conductivity. This property is strongly influenced by microstructure features such as pore volume fraction, pore size distribution, random porous microstructure and pore morphology directionality. Although several models are reported in the available literature, but their analytical formulas are formalised for homogeneous structures or they are based on proportion between solid and fluid phases. These differences from real microstructures cause significant computational errors especially when thermal conductivity changes as the function of the measurement direction (parallel or perpendicular). In this context, the application of an intermingled fractal unit's procedure capable of reproducing porous microstructure as well as predicting thermal conductivity has been proposed. The results are in agreement with experimental ones measured for parallel and perpendicular directions and suggest improving the formalisation of fractal modelling in order to obtain an instrument of microstructure design.