2010年度工作会议

<正>2010年1月16日—17日,公司召开了2010年度工作会议。会议认真回顾总结了2009年的主要工作,分析了当前的形势和机遇,部署了2010年的工作任务。会上,公司董事长蒋明作了重要讲话,总经理毛绍融作了行政工作报告,党委副书记陈百河作了党委工作报告,副总     

石墨电极数控机床常见故障分析

近年来,各炭素企业为了扩大再生产和替换陈旧设备,相继加快了石墨电极机床数字化改造步伐,不仅降低了操作者的劳动强度,提高了生产效率,而且减少了人为误差,提高了控制精度,保证了加工质量.     

整流机组节能技术改造总结

介绍了整流机组的技术改造内容。通过改造,提高了装备技术水平,简化了操作,提高了供电的平稳性和安全性;降低了电力损耗;节约了能源。     

高庄煤矿供热系统的改造

高庄煤矿针对原锅炉供热系统存在的问题进行了改造,拆除原锅炉,采用邻矿电厂的富余蒸气作热源,安装热交换器组。改造后保证了供热质量,节约了能源、资源,提高了矿区环境质量,降低了运行维护费用,节省了人力资源,减少了占地面积,节约了各项检查检测费用。     

低阶煤热解提质技术发展现状及趋势研究

本文围绕褐煤资源综合开发利用的问题进行了探讨;对褐煤煤质的特殊性进行了分析;对国内外褐煤提质加工技术进行了分类,简要说明了各类工艺的工作原理和技术特点;重点分析了国内外褐煤干燥热解技术的研究进展和工业应用情况,对工业化示范装置出现的问题进行了评价和总结;分析了制约褐煤发展的主要因素,并指出了未来产业发展的方向和重点.     

碱洗塔洗塔系统的优化

介绍了氯乙烯合成工段碱洗塔洗塔工艺流程,并针对存在的问题对其进行了优化升级,使碱洗塔自控洗塔、配碱,提高了系统的自动化控制水平,节约了水资源,也降低了废水处理系统的负荷,最大限度地提高了碱液的利用率,提高了工作效率,增加了经济效益,     

黑岱沟选煤厂集中控制系统的升级改造

介绍了选煤厂集中控制系统的结构及功能,分析了黑岱沟选煤厂改造前的状况,阐述了升级改造方案;集控系统升级改造后,全厂实现了智能联动,节约了劳动力,提高了生产效率。     

哈尔乌素选煤厂采用TDS智能干选机的改造及安全生产措施

介绍了TDS智能干选机在哈尔乌素选煤厂的应用现状及现场改造实践,从技术和管理方面提出了安全生产措施,改造后增强了选煤厂系统灵活性和市场适应性,降低了生产费用,稳定了煤质,保证了安全生产,提高了盈利能力,同时确保了生产工人辐射剂量小于一般公众限值,防爆和除尘满足规范和规程要求及煤矿安全生产要求。     

带式过滤机在多品种氢氧化铝生产中的应用

介绍了带式真空过滤机的工作原理及其在多品种氢氧化铝生产方面的应用情况,并对带式真空过滤机使用过程中存在的问题进行了改造。改造之后,提高了洗涤过滤效率,降低了滤饼水分,降低了能耗,提高了产量,确保了产品质量,取得了较好的经济效益。     

庄信万丰发布《铂金2009年年鉴》

据庄信万丰公司最近出版的《PLATINUM 2009》报道,2008年,全球铂金市场出现了11.7t的短缺,铂金的供应量下降了9.5%,达到了185.7t。汽车尾气净化催化剂行业对铂金的需求下降了8.2%,达到了118.3t。除去回收料,全球首饰行业对铂金原材料的需求下降了6.2%,达到了42.5t。     

ACR对PVC加工性能的影响

详细研究了丙烯酸酯类PVC加工助剂———ACR的特性黏度、组成对PVC共混物加工性能的影响。结果表明,随着甲基丙烯酸甲酯用量的下降和丙烯酸丁酯用量的提高,其塑化速度增大,但熔体强度降低,在组成相同的情况下,特性黏度越大,塑化越慢,熔体强度越大;丙烯酸酯类加工助剂对PVC制品的拉伸强度和维卡软化点无明显影响,高黏度的加工助剂有提高PVC制品拉伸强度和维卡软化点的趋势。     

Molecular mechanics modelling of interfacial energy and flexibility on cellulose

Molecular mechanics modelling is used to calculate the energies of interaction, hence the molecular level energy of adhesion at the interface with crystalline cellulose I of three different photopolymerizable primers and of a polyester varnish at the interface with the primer/cellulose assembly. The energy of interactions for just one of the primers with the statistically most common conformation of amorphous cellulose has also been obtained for comparison. Experimental results of adhesion by a standard peel test and by thermomechanical analysis, in which the effect of viscoelastic energy dissipation by crack tip propagation has been respectively minimized or is not present, hence in which the energy of interfacial interaction is nothing else but the work of adhesion, correlated well with the energies of interaction calculated by molecular mechanics. An equation correlating the energy of interaction at each finish/cellulose interface with the deflection derived by thermomechanical analysis, and with the number of internal bond rotational degrees of freedom as well as the degree of networking of the finish, has been derived and is presented. A relationship between the intrinsic fracture energy Go and the molecular mechanics-derived energy of interaction at the interface equating this to the square of the work of adhesion is obtained and is presented.     

Functional properties of proteins in foods

The measurement of functionality of protein food ingredients has developed somewhat haphazardly, probably due to the wide range of proteins used as ingredients and the diversity of foods. Studies of the physiochemical properties of proteins should enable prediction of a proteins response to process environments and prove more fruitful than many of the empirical measurements of functionality. The effects of pH, salt type and concentration on the phase behaviour of the oilseed globulin and arachin, demonstrates the complexity of protein solubility and the inadequacies of simple tests that have arisen. Studies of the effects of salts and conditioning on meat fibres, coupled with measurement of the location of water in pellets from water holding tests enable the latter to be applied with increased confidence. Comparison of the endothermic transitions observed on heating with the development of storage and loss moduli allow the contributions of domains of skeletal muscle myosin to gel structure to be investigated.     

Aggregation pheromone system of adult gregarious desert locust schistocerca gregaria (forskal)

Six electrophysiologically active aromatic compounds, viz., anisole, benzaldehyde, veratrole, guaiacol, phenylacetonitrile, and phenol, were identified in the volatiles of older-adult male desert locust. Young adults and females of all age groups produced none or only trace quantities of these compounds. Comparison of the aggregation responses of young and older adults to the crude, older-adult, volatile extract and different synthetic blends of the six compounds showed that the aggregation pheromone system of the adult gregarious locust consists of phenylacetonitrile, guaiacol, phenol, and benzaldehyde. Like the crude volatile extract of older males, neither the synthetic blend of the six compounds nor the adult pheromone blend evoked any significant aggregation responses from nymphs. These results confirm our previous report of sexual differentiation in the production of adult aggregation pheromone in the desert locust and of the evidence of two distinct aggregation pheromone systems in the two stages of the insect.     

硼酸钙对铜渣中夹杂铜沉降效果的影响

考察了添加剂CaB2O3对转炉铜渣中夹杂铜沉降效果的影响，并结合铜渣的粘度测试及红外光谱表征，研究其影响机理，采用FactSage软件计算了添加剂对铜渣液相线温度的影响。结果表明，随添加剂含量增大，铜渣中夹杂铜的沉降效果逐渐增强，添加剂含量由0增至6wt%时，底部渣含铜量由4.10wt%增至6.85wt%，这是由于添加剂可有效降低铜渣粘度。随添加剂含量增大，渣粘度降低，但降低效果随温度增大而趋于平缓。随添加剂含量增大，铜渣的硅酸盐结构趋于简化，添加剂通过破坏铜渣复杂的硅酸盐结构降低铜渣粘度。铜渣的液相线温度随添加剂含量增大而减小，添加剂通过减少渣中固体颗粒的方式降低铜渣粘度。     

水平及竖直基底上微小固着液滴的蒸发特性分析

为揭示非水平表面上微小蒸发液滴的传热传质特性,本文在准稳态模型的假设下构造三维液滴模型,综合考虑了蒸气扩散、蒸发冷却以及气相域中的自然对流这3种传输机理,对水平以及竖直基底上液滴的蒸发过程进行数值研究。通过分析气液界面上温度分布、蒸发通量分布及总蒸发率的变化,重点探究了基底过热度以及重力的改变对液滴蒸发特性的影响。结果表明：与水平基底上温度的对称分布不同,竖直基底上气液界面温度分布表现出明显的非对称性,且非对称性随基底过热度的升高而增强,最低温度点不再位于液滴顶点,而向一侧偏移。此外,水平基底上气液界面局部蒸发通量呈对称分布,各截面分布相似,而竖直基底上局部蒸发通量分布则呈现出显著的非对称性以及各截面异性,非对称性随着基底过热度的升高而增强,这是重力改变后气相域自然对流发生改变的结果。与水平基底相比,竖直基底上蒸发率更高,总蒸发时间更少。最后,基底由水平变为竖直时,液滴内部流场由对称双涡转变为非对称单涡,单涡流速显著大于双涡流速,液滴内流速随基底过热度的上升而增大,单涡环流造成了气液界面温度分布的改变以及最低温度点的偏移。     

二氧化钛改性α-氧化铝载体对银催化剂催化乙烯环氧化反应性能的影响

为了排除载体孔结构变化对催化性能的影响,研究了二氧化钛改性α-氧化铝载体对银催化剂催化乙烯环氧化反应性能的影响。研究结果表明,二氧化钛表面改性α-氧化铝载体对载体的比表面积、孔结构无明显影响;载体表面改性导致催化活性组分银在载体表面均匀分散,分散状况明显改善;经二氧化钛改性后载体表面与银的相互作用增强;对单负载银催化剂,由改性载体制备的银催化剂的活性和选择性均下降,改性对催化性能明显不利;对于共浸渍法制备的多组分银催化剂,低温焙烧对催化性能不利,而由经1000℃高温焙烧的二氧化钛改性载体制备的银催化剂的催化活性明显提高。研究表明,载体表面等电点降低及其与银的强相互作用是造成催化剂上金属银良好分散的主要原因;此外,银催化剂助剂的存在减弱了二氧化钛改性载体与银之间的强相互作用、抑制了环氧乙烷（EO）深度反应的活性,两者协同作用提升了多组分银催化剂的催化反应性能。     

注流孔结构对中间包流场影响的物理模拟

针对某钢厂十流中间包紊流抑制器注流孔结构不合理引起流场分布差、各流铸坯质量不均的问题,运用相似原理,使用相似比为1:3的物理模型进行水模型实验,设计不同的注流孔结构研究流体在中间包的平均停留时间曲线及流场显示特征,明晰注流孔结构对中间包流场的影响规律,优化紊流抑制器注流孔结构,达到中间包流场优化及浸入式水口各流一致性提高的目标。结果表明,长距离多流中间包在无堰坝结构条件下,紊流抑制器的注流孔内径尺寸、数量及开孔方向对中间包流场都有影响,注流孔内径的影响最为显著,数量次之。设计的最佳注流孔内径由原型的53 mm缩小至30 mm,死区比例由54.05%降至34.69%,F曲线最大标准差由0.0154降低至0.0035,中间包流场得到改善,各流一致性显著提高。当注流孔数量由1个增加至3个,死区比例由34.69%增大至46.05%,F曲线最大标准差由0.0035增大到0.0062,注流孔数目越多,流场死区比例反而越大,各水口流场的一致性越差。对长距离多流中间包,建议主要通过适当改变注流孔内径及减少孔数来改善中间包流场,提高各流一致性。     

液相沉淀反应在管式微通道反应器中的流动行为研究

以碳酸钙水相合成为模型反应,借助对流动反应过程的放大观测,从沉淀悬浮液的流变特性分析了液相沉淀反应在毫米级管式微通道中的流动行为特征以及通道堵塞的过程机理。结果表明,碳酸钙-水悬浮体系的黏度在低剪切速率下随固含率的增加而飙升,而反应通道堵塞的本质可归因于在壁面和流动主体区形成了固含率较高的局部高黏区,使流动性严重恶化。提高反应的流速加快了壁面沉积层和沉淀颗粒团聚体的形成,反而加快了堵塞;其中团聚体的形成远快于沉积层的积累,使团聚体的“架桥”虽晚于沉积层出现,却成为管路堵塞的主要因素。基于破坏流动壁面和主体的局部高黏区,设计了两种新型的微通道反应器模型,有可能为解决反应通道堵塞这一难题提供新的思路。     

Inorganic/organic nanocomposite coatings: The next step in coating performance

Inorganic/organic hybrid materials have considerable promise and are beginning to become a major area of research for many coating usages, including abrasion and corrosion resistance. Our primary approach is to prepare the inorganic phase in situ within the film formation process of the organic phase. The inorganic phase is introduced via sol-gel chemistry into a thermosetting organic phase. By this method, the size, periodicity, spatial positioning, and density of the inorganic phase can be controlled. An important aspect of the inorganic/organic hybrid materials is the coupling agent. The initial task of the coupling agent is to provide uniform mixing of the oligomeric organic phase with the sol-gel precursors, which are otherwise immiscible. UV-curable inorganic/organic hybrid systems have the advantages of a rapid cure and the ability to be used on heat sensitive substrates such as molded plastics. Also, it is possible to have better control of the growth of the inorganic phase using UV curing. It is our ultimate goal to completely separate the curing of inorganic and organic phases to gain complete control over the morphology, and hence optimization of “all” the coating properties. Thus far, it has been found that concomitant UV curing of the inorganic and organic phases using titanium sol-gel precursors afforded nanocomposite coatings which completely block the substrate from UV light while maintaining a transparent to visible light. Also, it has been found that the morphology of the inorganic phase is highly dependent on the concentration and reactivity of the coupling agent. Presented at the 82nd Annual Meeting of the Federation of Societies for Coatings Technology, October 27–29, 2004, in Chicago, IL.