Flowshop scheduling problem with a batching machine and task compatibilities

This paper deals with the problem of task scheduling in a flowshop with two (discrete and batching) machines. Each task has to be processed by both machines. All tasks visit the machines in the same order. The first machine is a discrete machine that can process no more than one task at a time, and the second machine is a batching machine that can process several tasks per batch with the additional feature that the tasks of the same batch have to be compatible. A compatibility relation is defined between each pair of tasks, so that an undirected compatibility graph is obtained which turns out to be an interval graph. The batch processing time is equal to the maximal processing time of the tasks in this batch and all tasks of the same batch start and finish together. The aim is to make batching and sequencing decisions and minimize the makespan.     

Scheduling hybrid flowshop with parallel batching machines and compatibilities

This paper considers a two-stage hybrid flowshop problem in which the first stage contains several identical discrete machines, and the second stage contains several identical batching machines. Each discrete machine can process no more than one task at time, and each batching machine can process several tasks simultaneously in a batch with the additional feature that the tasks of the same batch have to be compatible. A compatibility relation is defined between each pair of tasks, so that an undirected compatibility graph is obtained which turns out to be an interval graph. The batch processing time is equal to the maximal processing time of the tasks in this batch, and all tasks of the same batch start and finish together. The goal is to make batching and sequencing decisions in order to minimize the makespan. Since the problem is NP-hard, we develop several heuristics along with their worst cases analysis. We also consider the case in which tasks have the same processing time on the first stage, for which a polynomial time approximation scheme (PTAS) algorithm is presented.     

Scheduling a batching machine with convex resource consumption functions

In various industries jobs undergo a batching, or burn in, process where different tasks are grouped into batches and processed simultaneously. The processing time of each batch is equal to the longest processing time among all jobs contained in the batch. All to date studies dealing with batching machines have considered fixed job processing times. However, in many real life applications job processing times are controllable through the allocation of a limited resource. The most common and realistic model assumes that there exists a non-linear and convex relationship between the amount of resource allocated to a job and its processing time. The scheduler?s task when dealing with controllable processing times is twofold. In addition to solving the sequencing problem, one must establish an optimal resource allocation policy. We combine these two widespread models on a single machine setting, showing that both the makespan and total completion time criteria can be solved in polynomial time. We then show that our proposed approach can be applied to general bi-criteria objective comprising of the makespan and the total completion time.     

Batching and scheduling in a multi-machine flow shop

We study the problem of batching and scheduling n jobs in a flow shop comprising m, m≥2, machines. Each job has to be processed on machines 1,…,m in this order. Batches are formed on each machine. A machine dependent setup time precedes the processing of each batch. Jobs of the same batch are processed on each machine sequentially so that the processing time of a batch is equal to the sum of the processing times of the jobs contained in it. Jobs of the same batch formed on machine l become available for a downstream operation on machine l+1 at the same time when the processing of the last job of the batch on machine l has been finished. The objective is to minimize maximum job completion time. We establish several properties of an optimal schedule and develop polynomial time algorithms for important special cases. They are improvements over the existing methods with regard to their generality and time efficiency.     

Minimizing the makespan on a batch machine with non-identical job sizes: an exact procedure

A batch processing machine can simultaneously process several jobs forming a batch. This paper considers the problem of scheduling jobs with non-identical capacity requirements, on a single-batch processing machine of a given capacity, to minimize the makespan. The processing time of a batch is equal to the largest processing time of any job in the batch. We present some dominance properties for a general enumeration scheme and for the makespan criterion, and provide a branch and bound method. For large-scale problems, we use this enumeration scheme as a heuristic method.Scope and purposeUsually in classical scheduling problems, a machine can perform only one job at a time. Although, one can find machines that can process several jobs simultaneously as a batch. All jobs of a same batch have common starting and ending times. Batch processing machines are encountered in many different environments, such as burn-in operations in semiconductor industries or heat treatment operations in metalworking industries. In the first case, the capacity of the machine is defined by the number of jobs it can hold. In the second case, each job has a certain capacity requirement and the total size of a batch cannot exceed the capacity of the machine. Hence, the number of jobs contained in each batch may be different. In this paper, we consider this second case (which is more difficult) and we provide an exact method for the makespan criterion (minimizing the last ending time).     

Heuristic scheduling of jobs on parallel batch machines with incompatible job families and unequal ready times

This research is motivated by a scheduling problem found in the diffusion and oxidation areas of semiconductor wafer fabrication, where the machines can be modeled as parallel batch processors. We attempt to minimize total weighted tardiness on parallel batch machines with incompatible job families and unequal ready times of the jobs. Given that the problem is NP-hard, we propose two different decomposition approaches. The first approach forms fixed batches, then assigns these batches to the machines using a genetic algorithm (GA), and finally sequences the batches on individual machines. The second approach first assigns jobs to machines using a GA, then forms batches on each machine for the jobs assigned to it, and finally sequences these batches. Dispatching and scheduling rules are used for the batching phase and the sequencing phase of the two approaches. In addition, as part of the second decomposition approach, we develop variations of a time window heuristic based on a decision theory approach for forming and sequencing the batches on a single machine.     

Unbounded parallel-batching scheduling with two competitive agents

We consider the scheduling problems arising when two agents, each with a family of jobs, compete to perform their respective jobs on a common unbounded parallel-batching machine. The batching machine can process any number of jobs simultaneously in a batch. The processing time of a batch is equal to the maximum processing time of the jobs in the batch. Two main categories of batch processing based on the compatibility of job families or agents are distinguished. In the case where job families are incompatible, jobs from different families cannot be placed in the same processing batch while all jobs can be placed in the same processing batch when job families are compatible. The goal is to find a schedule for all jobs of the two agents that minimizes the objective of one agent while keeping the objective of the other agent below or at a fixed value Q. Polynomial-time and pseudo-polynomial-time algorithms are provided to solve various combinations of regular objective functions for the scenario in which job families are either incompatible or compatible.     

An effective hybrid multi-objective genetic algorithm for bi-criteria scheduling on a single batch processing machine with non-identical job sizes

This paper addresses the problem of scheduling jobs with non-identical sizes on a single batch processing machine. A batch processing machine is one which can process multiple jobs simultaneously as a batch as long as the total size of jobs being processed does not exceed the machine capacity. The batch processing time is equal to the longest processing time among all jobs in the batch. For the simultaneous minimization of the bi-criteria of makespan and maximum tardiness, we propose two different multi-objective genetic algorithms based on different representation schemes. While the first algorithm do search via generating sequences of jobs using genetic operators and then batching jobs keeping their order in the sequence, the second algorithm uses the idea of generating batches of jobs directly using genetic operators and ensures feasibility through using heuristic procedures. The type of representation used in the second algorithm allows introducing heuristics with the ability of biasing the search towards each objective and also allows hybridization with a local search heuristic that gives the ability of finding Pareto-optimal or locally efficient Pareto-solutions. Computational results show that the non-dominated solutions obtained by the latter algorithm are very superior in closeness to the true Pareto-optimal solutions and to keep diversity in the obtained Pareto-set, as the problem size increases.     

工件具有不同尺寸单台批处理机的调度问题

n个工件要在一台有高度限制的批处理机上分批进行加工,工件j的加工时间和高度分别为Pj和Sj,批的加工时间为批中加工时间最大的工件的加工时间,每批加工时,机器的剩余量为批处理机的高度与批中工件的高度和之差,目标函数最小化机器空余总量和工件总完成时间,该NP-难问题源于钢铁企业的罩式退火炉调度问题.基于部分工件分批性质,提...     

On scheduling unbounded batch processing machine(s)

The computational complexity of scheduling jobs with released dates on an unbounded batch processing machine to minimize total completion time and on parallel unbounded batch processing machines to minimize total weighted completion time remains open. In this note we show that the first problem is NP-hard with respect to id-encoding, and the second one is strongly NP-hard.     

基于Storm平台的多任务分组调度策略与实现

随着大数据与人工智能技术的飞速发展,高性能,实时性的流式计算系统逐渐取代传统基于数据仓库的批量计算系统.Apache storm作为一款开源,高容错,实时处理的分布式大数据流式计算平台,支持任务平均分配策略,单机任务指定策略等多种任务分配方案.当任务拓扑结构中存在多个任务时,且集群中只有某些机器支持某一任务执行时,传统...     

Flowshop scheduling problems with transportation or deterioration between the batching and single machines

In this paper, we consider two new types of the two-machine flowshop scheduling problems where a batching machine is followed by a single machine. The first type is that normal jobs with transportation between machines are scheduled on the batching and single machines. The second type is that normal jobs are processed on the batching machine while deteriorating jobs are scheduled on the single machine. For the first type, we formulate the problem to minimize the makespan as a mixed integer programming model and prove that it is strongly NP-hard. Furthermore, a heuristic algorithm along with a worst case error bound is derived and the computational experiments are also carried out to verify the effectiveness of the proposed heuristic algorithm. For the second type, the two objectives are considered. For the problem with minimizing the makespan, we find an optimal polynomial algorithm. For the problem with minimizing the sum of completion time, we show that it is strongly NP-hard and propose an optimal polynomial algorithm for its special case.     

极小化最大完工时间的单机连续型批调度问题

从钢铁工业中加热炉对管坯的加热过程,提出一种新的连续型批处理机调度问题,与传统批处理机调度问题的批进批出方式不同,其主要特征为批中工件的进入、处理和离开都连续进行,批B_i的处理时间与该批的大小|B_i|、批中工件T_j的处理时间p_j及机器的容量C都有关,表示为p^{(i)}=\dmax_{T_j\in B_i}\{p_j\}(1+\displaystyle\frac{|B_i|-1}{C}).对于极小化最大完工时间问题,给出了一个复杂性为O(n^2)的动态规划算法,并证明了这个算法的最优性.     

Scheduling unrelated parallel batch processing machines with non-identical job sizes and unequal ready times

This research analyzes the problem of scheduling a set of n jobs with arbitrary job sizes and non-zero ready times on a set of m unrelated parallel batch processing machines so as to minimize the makespan. Unrelated parallel machine is a generalization of the identical parallel processing machines and is closer to real-world production systems. Each machine can accommodate and process several jobs simultaneously as a batch as long as the machine capacity is not exceeded. The batch processing time and the batch ready time are respectively equal to the largest processing time and the largest ready time among all the jobs in the batch. Motivated by the computational complexity and the practical relevance of the problem, we present several heuristics based on first-fit and best-fit earliest job ready time rules. We also present a mixed integer programming model for the problem and a lower bound to evaluate the quality of the heuristics. The small computational effort of deterministic heuristics, which is valuable in some practical applications, is also one of the reasons that motivates this study. The results show that the heuristic proposed in this paper has a superior performance compared to the heuristics based on ideas proposed in the literature.     

The impact of OPT and TPM on the economic production quantity

In manufacturing systems, the material flow is influenced by a number of factors, such as batching policies, capacity of machines, machine breakdowns, etc. Realizing the role of batching policies and reliability of machines in production systems, a mathematical model is presented here for determining optimal batching policies with the objective of improving the speed of material flow considering machine breakdowns and batch splitting and forming. This model is employed for studying (i) the significance of total preventive maintenance (TPM); (ii) the use of the optimized production technology (OPT) concept in batching policies; and (iii) the influence of a set-up cost reduction programme on the performance of manufacturing systems. The basic criterion considered for optimizing the batch sizes is the minimization of total system cost (TSC). An example problem is solved to explain the application of the model.     

A GRASP approach for makespan minimization on parallel batch processing machines

In this paper we consider the problem of scheduling a set of identical batch processing machines arranged in parallel. A Greedy Randomized Adaptive Search Procedure (GRASP) approach is proposed to minimize the makespan under the assumption of non-zero job ready times, arbitrary job sizes and arbitrary processing times. Each machine can process simultaneously several jobs as a batch as long as the machine capacity is not violated. The batch processing time is equal to the largest processing time among those jobs in the batch. Similarly, the batch ready time is equal to the largest ready time among those jobs in the batch. The performance of the proposed GRASP approach was evaluated by comparing its results to a lower bound and heuristics published in the literature. Experimental study suggests that the solution obtained from the GRASP approach is superior compared to other heuristics.     

批处理机上具有两类释放时间的工件集竞争调度问题

研究了两个工件集合竞争在一台批处理机上加工的调度问题,其中每个集合的工件具有一个共同的释放时间.批处理机可以同时加工多个工件作为一批,每批的加工时间为该批工件中加工时间的最大值.基于两类释放时间的大小,针对无界批处理机上最小化一个集合工件的最大完工时间、最大延迟以及总完工时间,使得另一个集合工件的最大完工时间不超过给定上界问题,分别给出了最优求解方法.针对有界批处理机上最小化一个集合工件的最大完工时间,使得另一个集合工件的最大完工时间不超过给定上界问题,证明为一般意义NP-难问题,并给出伪多项式时间最优求解方法.     

Algorithms for scheduling incompatible job families on single batching machine with limited capacity

Motivated by applications in food processing and semiconductor manufacturing industries, we consider the scheduling problem of a batching machine with jobs of multiple families. The machine has a limited capacity to accommodate jobs. The jobs are in arbitrary sizes and multiple families. Jobs from different families cannot be processed in a batch. We show the problems of minimizing makespan and total batch completion time are both NP-hard in the strong sense. We present a mixed integer programming model for the problems. Then we propose two polynomial time heuristics based on longest processing time first rule and first fit rule. For the special case where a larger job also has a longer processing time, the heuristic for minimizing makespan is optimal. For the general case, we show the performance guarantee of the methods for the two objectives respectively.     

Tabu search heuristic for two-machine flowshop with batch processing machines

Batch processing machines are frequently encountered in many industrial environments. A batch processing machine is one which can process several jobs simultaneously as a batch. The processing time of a batch is equal to the largest processing time of any job in the batch. This study deals with the problem of scheduling jobs in a flowshop with two batch processing machines such that the makespan is minimized. A heuristic based on Tabu search (TS) technique is proposed. The proposed heuristic is compared with a heuristic based on mixed integer linear programming (MILP). Because the complexity of the MILP-based heuristic is depended on the number of job batches, the comparison is under up-to-eight batches problem. In order to measure the proposed TS-based heuristic in larger batch problem, the relative error percentage with the lower bound (REP_LB) is used. The results show that the proposed heuristic is efficient and effective for the problems with relative large job sizes.     

Mean value analysis of re-entrant line with batch machines and multi-class jobs

We propose an approximate approach for estimating the performance measures of the re-entrant line with single-job machines and batch machines based on the mean value analysis (MVA) technique. Multi-class jobs are assumed to be processed in predetermined routings, in which some processes may utilize the same machines in the re-entrant fashion. The performance measures of interest are the steady-state averages of the cycle time of each job class, the queue length of each buffer, and the throughput of the system. The system may not be modeled by a product form queueing network due to the inclusion of the batch machines and the multi-class jobs with different processing times. Thus, we present a methodology for approximately analyzing such a re-entrant line using the iterative procedures based upon the MVA and some heuristic adjustments. Numerical experiments show that the relative errors of the proposed method are within 5% as compared against the simulation results.Scope and purposeWe consider a re-entrant shop with multi-class jobs, in which jobs may visit some machines more than once at different stages of processing, as observed in the wafer fabrication process of semiconductor manufacturing. The re-entrant line also consists of both the single-job machine and the batch machine. The former refers to the ordinary machine processing one job at a time, and the latter means the machine processing several jobs together as a batch at a time. In this paper, we propose an approximation method based on the mean value analysis for estimating the mean cycle time of each class of jobs, the mean queue length of each buffer, and the throughput of the system.