Ultrasound velocity and adiabatic compressibility of GdCl<Subscript>3</Subscript>-<Emphasis Type="Italic">M</Emphasis>Cl (<Emphasis Type="Italic">M</Emphasis> = Na,Cs) melts

The ultrasound velocity in GdCl₃ + MCl (M = Na, Cs) chloride melts is measured over wide temperature and composition ranges, and their adiabatic compressibility is calculated. A correlation is established between the relative deviations of these properties from their values in hypothetic ideal salt mixtures and the reciprocal alkali-metal cation radii. The role of lanthanide compression in the propagation of sound vibrations in the chlorides of cerium group REMs is revealed.     

Ultrasound velocity and adiabatic compressibility of LaCl<Subscript>3</Subscript> + <Emphasis Type="Italic">M</Emphasis>Cl (<Emphasis Type="Italic">M</Emphasis> = Li,Na, K,Rb, and Cs) melts

The ultrasound velocity in binary LaCl₃ + MCl (M = Li, Na, K, Rb, and Cs) melts is measured, and their adiabatic compressibility is calculated as a function of temperature and composition. A relation is established between the relative deviations of these properties from their values for hypothetic ideal salt mixtures, on the one hand, and the ionic potentials of the alkali-metal cations, on the other.     

Analysis of the Fe–Ce–O–C–<Emphasis Type="Italic">M</Emphasis> phase diagrams (<Emphasis Type="Italic">M</Emphasis> = Ca,Mg, Al,Si) by constructing a component-solubility surface

Analysis of the ternary phase diagrams of Ce₂O₃- and CeO₂-containing oxide systems allowed us to find the oxide compounds that form during steel deoxidizing with cerium and with cerium together with aluminum, calcium, magnesium, or silicon. The temperature dependences of the equilibrium constants of formation of Ce₂O₃ oxides and Ce₂O₃ · Al₂O₃, Ce₂O₃ · 11Al₂O₃, Ce₂O₃ · 2SiO₂, 7Ce₂O₃ · 9SiO₂ and Ce₂O₃ · SiO₂ compounds are found. Surfaces for the component solubility in metallic melts Fe–Al–Ce–O–C, Fe- Ca–Ce–O–C, Fe–Mg–Ce–O–C, and Fe–Si–Ce–O–C are constructed. Nonmetallic inclusions that form in the course of experimental melts of St20 steel after its deoxidizing with silicocalcium and rare-earth metal (REM)-containing master alloys in a ladle furnace after degassing are studied. Phase inhomogeneity of the inclusions is found. As a rule, they consist of phases classified into the following three groups: oxide–sulfide, sulfide–oxide, and multiphase oxide–sulfide melt. Calcium aluminates are found to be components of complex sulfide-oxide noncorrosive inclusions.     

Some studies on the thermal-expansion behavior of C-fiber,SiC<Subscript><Emphasis Type="Italic">p</Emphasis></Subscript>, and <Emphasis Type="Italic">In-situ</Emphasis> Mg<Subscript>2</Subscript>Si-reinforced AZ31 Mg alloy-based hybrid composites

Magnesium alloy-based hybrid composites with carbon-fiber, SiC _p , and in-situ Mg₂Si reinforcements have been prepared by the squeeze-infiltration technique. The results of the studies done on the measurement of the coefficient of thermal expansion after thermal cycling of these composites show that the thermal cycling initially leads to rapid linear expansion of the composite. However, the expansion becomes stabilized after a few cycles, pointing toward formation of the stable interfaces due to the formation of stable precipitates. The model for the growth kinetics of these precipitates at the interface shows a rapid initial growth of the precipitates with the number of thermal cycles, which becomes staturated after a few thermal cycles. The thermal treatment of the composite lowers the coefficient of linear thermal expansion, which can be explained on the basis of further stabilization of the interfaces after the thermal treatment.     

<Emphasis Type="Italic">L</Emphasis><Subscript>3</Subscript>-XANES spectroscopy of the valence-unstable cerium in intermetallic compounds with 3<Emphasis Type="Italic">d</Emphasis> metals

The effective valence of cerium is studied by L ₃-XANES spectroscopy using synchrotron radiation in the following valence-unstable systems with different types of magnetic ordering: a CeNi matrix doped with neodymium, praseodymium, and gadolinium ions in the temperature range 5–300 K and the Ce₂Fe1_{7 − x} Mn _x intermetallic compound. The obtained dependences are discussed in terms of generally accepted models of states with an intermediate valence of rare-earth ions. Possible correlations between the effective valence of cerium and the magnetic properties of the substances are taken into account.     

Corrosion of 12Kh18N10T Steel in the LiCl–KCl–<Emphasis Type="Italic">n</Emphasis>NdCl<Subscript>3</Subscript> Melt

The high-temperature corrosion of a 12Kh18N10T steel in the melt of lithium and potassium chlorides and neodymium trichlorides is investigated at a temperature of 773 K. The NdCl₃ concentration is varied from 0.2 to 5 mol %. In this study, neodymium is an analog of uranium. The composition of the electrolyte is close to the composition of the electrolytes used for processing nitride spent nuclear fuel (SNF). The main investigation technique is gravimetry, which includes aging of the steel in the melt for 1–24 h. Atomic absorption and electron microprobe analyses are also used.     

Interaction of strontium oxide with Sr-Cl<Subscript>2</Subscript>-<Emphasis Type="Italic">M</Emphasis>Cl melts

The kinetics of dissolution and the solubility of strontium oxide in melts of KCl, NaCl, CsCl, (3Li-2K)C_leut (eutectic), and LiCl containing 5, 7, and 12 mol % SrCl₂ at 973–1073 K are determined by the isothermal saturation method. The diffusion coefficients of strontium ions in these salt systems are estimated.     

Synthesis of <Emphasis Type="Italic">α</Emphasis>- and <Emphasis Type="Italic">β</Emphasis>-Rhombohedral Boron Powders<Emphasis Type="Italic"> via</Emphasis> Gas Phase Thermal Dissociation of Boron Trichloride by Hydrogen

The α-rhombohedral and β-rhombohedral crystal structures of pure elemental boron powders have been synthesized via gas phase thermal dissociation of BCl₃ by H₂ on a quartz substrate. The parameters affecting the crystal structures of the final products and the process efficiency, such as BCl₃/H₂ molar ratio (1/2 and 1/4) and reaction temperature (1173 K to 1373 K [900 °C to 1100 °C]), have been examined. The experimental apparatus of original design has enabled boron powders to be obtained at temperatures lower than those in the literature. The surface/powder separation problem encountered previously with different substrate materials has been avoided. Boron powders have been synthesized with a minimum purity of 99.99 pct after repeated HF leaching. The qualitative analysis of exhaust gases has been conducted using a Fourier transform infrared spectroscope (FTIR). The synthesized powders have been characterized using an X-ray powder diffractometer (XRD) and scanning electron microscope (SEM) techniques. The results of the reactions have been compared with equilibrium predictions performed using the FactSage 6.2 (Center for Research in Computational Thermochemistry, Montreal, Canada) thermochemical software.     

Prediction of the types of crystal structure for <Emphasis Type="Italic">ABX</Emphasis><Subscript>2</Subscript> (<Emphasis Type="Italic">X</Emphasis> = Fe,Co, Ni) intermetallics

A software package is developed to predict the types of crystal structures for ternary ABX ₂ (A, B are metals; X = Fe, Co, Ni) intermetallics under normal conditions. These compounds are shown to be characterized by a Heusler-phase-type cubic structure. New ABFe₂ Heusler phases are predicted for the first time.     

A Derivation of a Quadratic Activity Coefficient <Emphasis Type="Italic">vs</Emphasis> Composition Relationship in a Quaternary System, <Emphasis Type="Italic">A-B-C-D</Emphasis>

In the literature, no direct derivation exists of the quadratic activity coefficient vs composition relationships for a quaternary system with high solute concentrations. Such relations for a ternary system (1-2-3) were derived by Darken by extending the results of a binary system (1-2), introducing a new concept of “hypothetical system” (2-3). To present a better scheme to find the activity coefficient-composition relations for multicomponent systems, derivations are made for a quaternary system A-B-C-D in the current work. Using a MacLaurin series expansion, the (Raoultian) activity coefficient, ln γ _i , of each component is equated with a quadratic expression of mole fractions (x), involving the activity coefficient at zero concentration ( g_i⁰ ) \left( {\gamma_{i}^{0} } \right) and nine interaction coefficients (ε). Subsequently, with the help of a Gibbs–Duhem equation, followed by a comparison of coefficients, most preceding 9 × 4, i.e., 36 interaction coefficients are eliminated, leaving behind only three self- and three ternary interaction coefficients, which are enough to express the activity coefficient vs composition relationships for the solutes B, C, and D, as well as for the solvent A. Setting the mole fraction x _D  = 0, the preceding expressions establish the same relations as proposed by Darken for the ternary system A-B-C. The derivation also clarifies how the quadratic concentration terms accompany the first-order interaction coefficients, not the second-order ones. Applications of the derived relations to determine simultaneously the activity coefficients g_i⁰ \gamma_{i}^{0} and the interaction coefficients ε in a new way in some iron- and steelmaking systems are presented. A new data on interaction coefficients in liquid iron at 1873 K (1600 °C), e_\textV^\textV = - 6. 1, \varepsilon_{\text{V}}^{\text{V}} = - 6. 1, has been generated through such an application.     

Crystallization of Co<Subscript>100-<Emphasis Type="Italic">x</Emphasis></Subscript>Pt<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>B<Subscript>10</Subscript>Si<Subscript>12</Subscript> amorphous metallic alloys

Alloys of Co_78-x Pt _x B₁₀Si₁₂ were produced using the melt-spin process in order to study the crystallization behavior and ensuing magnetic properties of the Co-Pt amorphous alloys as a function of the Pt content. We showed that when x>15, well below its stoichiometric composition, CoPt intermetallic compound crystallized in the amorphous alloy. Below this composition, the main crystallization product was Co with Pt dissolved in its lattice. The nucleation of CoPt greatly altered the crystallized microstructures and magnetic properties of the Co-Pt amorphous alloys during annealing. In spite of the nucleation of CoPt with its high magnetic anisotropy, the highest coercivity was obtained when x was 15, free of the CoPt grains. It was also concluded that the Pt addition, in general, triggered crystallization to occur at a progressively lower temperature.     

Interface stability during displacement reactions between Cu<Subscript>2</Subscript>O and Co<Subscript>1−<Emphasis Type="Italic">X</Emphasis></Subscript>Fe<Subscript><Emphasis Type="Italic">X</Emphasis></Subscript> alloys at 1223 K

The stability of the reactive interface during the solid-state displacement reaction, Cu₂O+Co_1−X Fe _X =2Cu+(Co_1−X Fe _X )O, is studied as a function of Co-Fe alloy composition at 1223 K. For X≤0.03, the reaction zone has a layered structure, and the cation diffusion in (Co, Fe)O is the rate-limiting step. The interface is unstable in the early stages of the reaction; the instability decreases with time as the oxide thickness increases, and the interface becomes planar at long times. The time required for the attainment of interface planarity increases with the value of X. The reaction kinetics are consistent with the available cation-diffusion data in (Co, Fe)O. For X≥0.045, the product zone is a composite of Cu+(Co, Fe)O, and the rate is limited by the oxygen transport in copper. The transition to interface instability occurs when the oxide can support a cation flux that exceeds the maximum possible oxygen flux in copper. During the reaction, composition gradients develop in (Co, Fe)O because of higher diffusion rates for iron than for cobalt.     

The behavior and effect of rare earth CeO<Subscript>2</Subscript> on <Emphasis Type="Italic">in-situ</Emphasis> TiC/Al composite

Rare earth CeO₂ was investigated as an additive for in-situ preparation of TiC/Al composites using XD (exothermal dispersion) + casting technology. Experiment results showed that an optimum CeO₂ addition of 0.5 wt pct promotes the generation and refinement of TiC particles, prevents the formation of Al₃Ti, increases the wettability between the TiC ceramic particles and the Al matrix, and improves the mechanical properties of composite. A corresponding thermodynamic model was proposed for the mechanism.     

Interdiffusion behavior of Pt-modified <Emphasis Type="Italic">γ</Emphasis>-Ni + <Emphasis Type="Italic">γ</Emphasis>′-Ni<Subscript>3</Subscript>Al alloys coupled to Ni-Al-based alloys

The effect of platinum addition on the interdiffusion behavior of γ-Ni + γ′-Ni₃Al alloys was studied by using diffusion couples comprised of a Ni-Al-Pt alloy mated to a Ni-Al, Ni-Al-Cr, or Ni-based commercial alloy. The commercial alloys studied were CMSX-4 and CMSX-10. Diffusion annealing was at 1150 °C for up to 100 hours. An Al-enriched γ′-layer often formed in the interdiffusion zone of a given couple during diffusion annealing due to the uphill diffusion of Al. This uphill diffusion was ascribed to Pt addition decreasing the chemical activity of aluminum in the γ + γ′ alloys. For a given diffusion couple end member, the thickening kinetics of the γ′ layer that formed increased with increasing Pt content in the Ni-Al-Pt γ + γ′ alloy. The γ′-layer thickening kinetics in diffusion couples with Cr showed less of a dependence on Pt concentration. Inference of a negative effect of Pt and positive effect of Cr on the Al diffusion in this system enabled explanation of the observed interdiffusion behaviors. There was no or minimal formation of detrimental topologically close-packed (TCP) phases in the interdiffusion zone of the couples with CMSX-4 or CMSX-10. An overlay Pt-modified γ + γ′ coating on CMSX-4 showed excellent oxidation resistance when exposed to air for 1000 hours at 1150 °C. Moreover, the Al content in the coating was maintained at a relatively high level due to Al replenishment from the CMSX-4 substrate.     

Calciothermic reduction of titanium oxide and <Emphasis Type="Italic">in-situ</Emphasis> electrolysis in molten CaCl<Subscript>2</Subscript>

A concept for calciothermic direct reduction of titanium dioxide in molten CaCl₂ is proposed and experimentally tested. This production process consists of a single cell, where both the thermochemical reaction of the calciothermic reduction and the electrochemical reaction for recovery of the reducing agent, Ca, coexist in the same molten CaCl₂ bath. A few molar percentages of Ca dissolve in the melt, which gives the media a strong reducing power. Using a carbon anode and a Ti basket-type cathode in which anatase-type TiO₂ powder was filled, a metallic titanium sponge containing 2000 ppm oxygen was produced after 10.8 ks at 1173 K in the CaCl₂ bath. The optimum concentration of CaO in the molten CaCl₂ was 0.5 to 1 mol pct, to shorten the operating time and to achieve a lower oxygen content in Ti.     

Quality assessment of artificially aged A357 aluminum alloy cast ingots by introducing approximate expressions of the quality index <Emphasis Type="Italic">Q</Emphasis><Subscript><Emphasis Type="Italic">D</Emphasis></Subscript>

The mechanical performance of A357 cast ingot aluminum alloy specimens subjected to 25 different artificial aging heat treatments has been experimentally investigated. For the quality evaluation of the artificially aged alloys, the quality index Q _D , proposed by the authors, has been involved. The index Q _D interprets quality as the potential of an alloy to offer combinations of tensile strength, ductility, and toughness at certain levels of values. The evaluation of the alloy quality using Q _D relies on the availability of the materials tensile flow curve. To facilitate the exploitation of Q _D for quality assessment, approximations of Q _D are developed. In the proposed approximations, Q _D is formulated as a function of ultimate tensile strength, yield strength, and elongation to fracture, or alternatively, as a function of Rockwell hardness E and Charpy impact energy values. Accurate estimations of the quality index Q _D are compared against Q _D values obtained by using the proposed approximations.     

Reactive synthesis of <Emphasis Type="Italic">in-situ</Emphasis> ZrAl<Subscript>3</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-Al composites

In this work, a reactive synthesis process is proposed to obtain ZrAl₃-Al₂O₃ particulate-reinforced aluminum matrix composites. The process involves the in-situ formation of Al₂O₃ and ZrAl₃ from Al-ZrO₂ green compacts. Upon compact heating, it is found that reduction of ZrO₂ by molten aluminum occurs at temperatures above 750 °C, leading to the development of ZrAl₃ and Al₂O₃ phases. Thermodynamically, it is found that the reduction of zirconium oxide is driven mainly by the dissolution of Zr in molten aluminum. Because the solubility of Zr in liquid aluminum is extremely small, the formation of ZrAl₃ is favored after relatively small Zr dissolutions. The first Zr-Al intermetallics to form at the lowest temperatures seem to be metastable, as infered from the measured atom ratios for Al : Zr of 2.83 : 1. At increasing temperatures, the reaction comes into completion, resulting in the formation of equilibrium intermetallic ZrAl₃ phases. The results obtained from differential scanning calorimetry (DSC) indicate that by increasing the scanning rates, both the reaction temperature and the exothermic peak intensity also increase. Alternatively, it is found that by reducing the amount of ZrO₂ in the green compact, the in-situ reaction temperatures also shift toward higher values.     

<Emphasis Type="Italic">In-Situ</Emphasis> Scanning Electron Microscopy/Electron Backscattered Diffraction Observation of Microstructural Evolution during <Emphasis Type="Italic">α</Emphasis> → <Emphasis Type="Italic">γ</Emphasis> Phase Transformation in Deformed Fe-Ni Alloy

This article presents in-situ observation of ferrite (α)/austenite (γ) phase transformation in an Fe-8.5 at. pct Ni alloy deformed by rolling using an automated scanning electron microscopy/energy backscattered diffraction (SEM/EBSD) system. During heating, recrystallization in α phase and α → γ phase transformation independently occurred. The γ grains nucleated in unrecrystallized α grains were most probably incorporated into the grain interior of recrystallized α grains. They did not have any specific orientation relation (OR) with recrystallized α grains and grew in an isotropic manner. On the other hand, the intragranular γ grains nucleated in recrystallized α grains had a Kurdjumov–Sachs (K-S) OR with the α grains and grew in a considerably anisotropic manner. They preferentially grew along the common direction of surface traces of {110} _α /{111} _γ . Approximately half of grain boundary (GB) allotriomorphs had either the K-S OR or the Nishiyama–Wasserman (N-W) OR with the parent α grains. The γ allotriomorphs predominantly grew into the α grain having the special OR with themselves. The GB character distribution of γ phase at high temperatures was measured. The fraction of CSL boundaries was as high as 63 pct, particularly that of Σ3 grain boundaries (GBs) was 54 pct.     

Effect of alloying and aging on morphological changes from lamellar to equiaxed microstructure of <Emphasis Type="Italic">α</Emphasis><Subscript>2</Subscript>+<Emphasis Type="Italic">γ</Emphasis> titanium aluminides

The stability of a lamellar structure consisting of α ₂ and γ phases in alloys Ti-48Al, Ti-48Al-2Mo, Ti-48Al-4Nb, and Ti-48Al-1Mo-4Nb has been studied as a function of aging time and temperature. The alloys were solution treated (1400 °C, 30 min, and air-cooled (AC)) and aged at 1000 °C and 1100 °C for 1, 4, and 16 hours, respectively. The results indicate that the kinetics of lamellae to equiaxed transformation depends on alloy chemistry, aging time, and temperature. The Nb decreases and Mo increases the kinetics of transformation. The combined effect of Nb and Mo results in the highest volume fraction of equiaxed microstructure at a given aging time and temperature. The results have been discussed in relation to microstructural features and have been compared with those reported in other α ₂+γ alloys.