Effects of the Addition of Different Types of Fillers on the Properties of BaO–ZnO–B2O3–SiO2 Glass Composites for Application to Barrier Ribs of Plasma Display Panels

Various types of crystalline ceramic fillers (TiO₂, ZrO₂, Al₂O₃, MgO, and cordierite) were added to BaO–ZnO–B₂O₃–SiO₂ (BZBS) glass (5–20 wt%), and the resultant dielectric constant, coefficient of thermal expansion (CTE), and optical reflectance were investigated for the application of the composites to the barrier ribs in plasma display panels. All the investigated fillers were partially dissolved into the glass at the fabrication temperature (575°C), and the residual fillers were aligned along the boundaries of sintered glass frits. By considering all aspects of the properties, the addition of TiO₂ fillers of about 10 wt% to BZBS glass was the most desirable of the types of fillers investigated. The addition of TiO₂ filler (10 wt%) yielded 61% in optical reflectance, 8.3 × 10⁻⁶ K^–1 in coefficient of thermal expansion, and 15.5 in dielectric constant, which were properties comparable with the currently used Pb-based barrier ribs.     

Dielectric Constant and Optical Reflectance of Ceramic Filler-Added BaO–ZnO–B2O3–P2O5 Glass Composites

This study examined the influence of the addition of ceramic fillers (up to 20 wt% of TiO₂, Al₂O₃, and ZnO, respectively) to a BaO–ZnO–B₂O₃–P₂O₅ glass matrix on the dielectric and optical properties with the aim of using this material as the barrier ribs in plasma display panels. The modification of the dielectric constant by the fillers was related to the formation of secondary phases, the changes in the glass composition by the partial dissolution of the fillers, and the presence of pores. The reflectance of the composites ranged from 60% to 80% with the addition of 20 wt% filler.     

Crystallization Kinetics and Dielectric Properties of Fresnoite BaO–TiO2–SiO2 Glass–Ceramics

Nucleation and crystallization kinetics of fresnoite (Ba₂TiSi₂O₈) crystals in BaO–TiO₂–SiO₂ glasses have been explored for dielectric applications. The volume fractions crystallized at different temperatures and times were tracked by XRD analysis. The activation energy of crystallization was estimated from DTA results to be about 528 kJ/mol, which is consistent with the value obtained by XRD results. The Avrami parameter values calculated at different temperatures from DTA results were found to be between 3.2 and 3.9, indicating that the growth is three dimensional and the mechanism of growth is interface-controlled. Additionally, because of compositional similarities, the dielectric contrast between the glass (ɛ_r∼15) and the resulting glass–ceramic (ɛ_r∼18) was minimal.     

Improved Energy Storage Density in Barium Strontium Titanate by Addition of BaO–SiO2–B2O3 Glass

The energy storage density of a Ba_0.4Sr_0.6TiO₃ ceramic with the addition of 5–20 vol% glass was investigated. The results show that the improvement of the energy density in glass-added Ba_0.4Sr_0.6TiO₃ samples arises due to two factors: one is that the breakdown strength is notably improved due to the decrease of the porosity and the reduction of the grain size and pore size in glass-added samples and the other is that the remnant polarization of glass-added samples is decreased. The energy density of the samples containing 5 vol% glass additive was improved by a factor of 2.4 compared with that of pure Ba_0.4Sr_0.6TiO₃.     

Low-Fire Processing of Microwave BaTi4O9 Dielectric with BaO–ZnO–B2O3 Glass

The effects of BaO—ZnO–B₂O₃ (BZB) glass addition on the densification and dielectric properties of BaTi₄O₉ (BT4) have been investigated. With increasing BaO content in the BZB glass, the softening and melting points of the resulting BZB glass decrease, but the wetting between BZB and BT4 improves cosiderably. Although the densification temperature is reduced from 1300°C for pure BT4 to 925°C for BT4+BZB dielectric ceramics, the enhancement in densification becomes less significant with increasing BaO content in the BZB glass. The above result is attributed to a chemical reaction taking place at the interface of BZB/BT4 during firing, which becomes less extensive with increasing BaO content in the BZB glass. For the BZB glass with a BaO content in the range of 0–20 mol%, the resulting 90 vol% BT4+10 vol% BZB microwave dielectric has a dielectric constant of 28–33, and a product ( Q × f _r) of quality factor ( Q ) and a resonant frequency ( f _r) of 15 000–20 000 GHz at 6.6 GHz.     

Crystallization and Dielectric Properties of SrO–BaO–Nb2O5–SiO2 Tungsten-Bronze Glass-Ceramics

The crystallization and dielectric properties of SrO–BaO–Nb₂O₅–SiO₂ glass-ceramics have been investigated. Glass-ceramics that contain strontium barium niobate (SBN) as a primary crystalline phase, which has a tungsten bronze structure, are produced. The formation of crystalline secondary phases also has been studied. The SBN phase shows evidence of both surface nucleation and bulk nucleation, and the crystals have an average composition of Sr_0.47Ba_0.53Nb₂O₆. The dendritic morphology of the SBN crystals has been examined. The SBN content and composite dielectric constant each has been studied as a function of heating temperature/time. The highest SBN content and dielectric constant obtained in the present study are 42 vol% and 180, respectively. The dielectric constant of the glass-ceramics is determined primarily by the SBN content and the residual glass phase. The dielectric constant of the randomly oriented SBN crystal in the glass-ceramics is calculated, using dielectric mixture rules, to be ∼400.     

Devitrification Kinetics and Mechanism of K2O–CaO–SrO–BaO–B2O3–SiO2 Glass-Ceramic

The devitrification kinetics and mechanism of a low-dielectric, low-temperature, cofirable K₂O–CaO–SrO–BaO–B₂O₃–SiO₂ glass-ceramic have been investigated. Crystalline phases including cristobalite (SiO₂) and pseudowollastonite ((Ca,Ba,Sr) SiO₃) are formed during firing. Activation energy analysis shows that the nucleation of the crystalline phases is controlled by phase separation of the glass. The crystallization kinetics of both cristobalite and pseudowollastonite obey Avrami-like behavior, and the results show an apparent activation energy close to that of the diffusion of alkaline and alkali ions in the glass, suggesting that diffusion is rate limiting. The above conclusion is further supported by analysis of measured growth rates.     

Crystallization Kinetics and Phase Development of PbO–BaO–SrO–Nb2O5–B2O3–SiO2-Based Glass–Ceramics

The nucleation and crystallization kinetics of PbO–BaO–SrO–Nb₂O₅–B₂O₃–SiO₂-based glass–ceramics have been investigated. Strontium barium niobate (Sr_0.33Ba_0.67Nb₂O₆) with a tetragonal tungsten–bronze structure formed as the major crystalline phase, which nucleates and grows on the surface region of samples. The results of the present study showed an apparent activation energy of 193 kJ/mol for nucleation, which was controlled by the viscous flow of the glass. Quantitative X-ray analysis and differential thermal analysis showed that the rate-limiting mechanism of crystallization appeared to be a three-dimensional interfacial growth, which has an apparent activation energy of 386–430 kJ/mol, a value that is close to the dissociation of Si–O bonds in the glass system.     

Effect of Glass Additions on BaO–TiO2–WO3 Microwave Ceramics

The effect of glass addition on the properties of BaO–TiO₂-WO₃ microwave dielectric material N-35, which has Q = 5900 and K = 35 at 7.2 GHz for samples sintered at 1360°C, was investigated. Several glasses including B₂O₃, SiO₂, 5ZnO–2B₂O₃, and nine other commercial glasses were selected for this study. Among these glasses, one with a 5 wt% addition of B₂O₃ to N-35, when sintered at 1200°C, had the best dielectric properties: Q = 8300 and K = 34 at 8.5 GHz. Both Q and K increased with firing temperature as well as with density. The Q of N-35, when sintered with a ZnO–B₂O₃ glass system, showed a sudden drop in the sintering temperature to about 1000°C. The results of XRD, thermal analysis, and scanning electron microscopy indicated that the chemical reaction between the dielectric ceramics and glass had a greater effect on Q than on the density. The effects of the glass content and the mixing process on the densification and microwave dielectric properties are also presented. Ball milling improved the densification and dielectric properties of the N-35 sintered with ZnO–B₂O₃.     

Effect of Sb2O3 on Thermal Properties of Glasses in Bi2O3–B2O3–SiO2 System

Glasses with compositions 50Bi₂O₃– x Sb₂O₃–10B₂O₃–(40– x ) SiO₂ ( x =0, 1, 3, 5, 8, 10) have been prepared by conventional melt quench technique. Substitution of Sb₂O₃ for SiO₂ exerted an obvious effect on properties of glasses, especially, increased glass transition temperature ( T _g) and crystalline temperature ( T _c) greatly. Results of infrared transmission spectra attributed the effect to the formation of new bridging bonds of Sb–O–B and Sb–O–Si in glass network.     

A Study of the Phase Relations of ZrO2–TiO2 and ZrO2–TiO2–SiO2

The phase relations of the systems ZrO₂–TiO₂ and ZrO₂–TiO₂–SiO₂ were investigated. X-ray diffraction techniques served as the principal means of analysis. The binary system ZrO₂–TiO₂ was found to be one of partial solid solutions with no intermediate compounds. A eutectic point was found to exist at 50 to 55 weight % ZrO₂ and 1600°C. A preliminary investigation of the ternary system ZrO₂–TiO₂–SiO₂, although not extensive, resulted in a better understanding of this system, with a fairly accurate location of some of its boundary lines. A eutectic point was located at 2% ZrO₂, 10% TiO₂, and 88% SiO₂ at approximately 1500°C.     

Chemical Interactions Between Cement and E-Glass Fibers with a CaO–BaO–SiO2–TiO2 Coating

E-glass fibers were coated with a 15CaO–15BaO–20SiO₂–50TiO₂ thin film by the sol–gel method. Mechanical and chemical tests were performed on coated and uncoated fibers in cement and cement extract solutions to investigate the interactions between cement and gel-glass film. The results show that the resistance of E-glass fibers to the alkali cement medium is enhanced by the 15CaO–15BaO–20SiO₂–50TiO₂ coating. The significant roles of TiO₂, CaO, and BaO in the protection fibers from the alkaline attack of cement are described. Some evidence is presented that the alkali corrosion of the coated fibers results in the formation of a thick and compact Ti film that suppresses further corrosion reaction.     

Immiscibility Area in the System TiO2–ZrO2–SiO2

A furnace for use in conjunction with the X-ray spectrometer was developed which was capable of heating small powdered specimens in air to temperatures as high as 1850°C. This furnace was also used for the heating and quenching of specimens in air from temperatures as high as 1850°C. An area of two liquids coexisting between 20 and 93 weight % TiO₂ above 1765°± 10°C. was found to exist in the system TiO₂–SiO₂, which is in substantial agreement with the previous work of other investigators. The area of immiscibility in the system TiO₂–SiO₂ was found to extend well into the system TiO₂–ZrO₂–SiO₂. The two liquids were found to coexist over a major portion of the TiO₂ (rutile) primary-phase area with TiO₂ (rutile) being the primary crystal beneath both liquids. The temperature of two-liquid formation in the ternary was found to fall about 80°C. with the first additions of ZrO₂ up to 3%. With larger amounts of ZrO₂ the change in the temperature of the boundary of the two-liquid area was so slight as to be within the limits of error of the temperature measurement. Primary-phase fields for TiO₂ (rutile), tetragonal ZrO₂, and ZrTiO₄ were found to exist in the system TiO₂–ZrO₂–SiO₂. SiO₂ as high cristobalite is known to exist in the system TiO₂–ZrO₂–SiO₂.     

Crystalline Phases and YAG Laser-Induced Crystallization in Sm2O3–Bi2O3–B2O3 Glasses

The glass formation region, crystalline phases, second harmonic (SH) generation, and Nd:yttrium aluminum garnet (YAG) laser-induced crystallization in the Sm₂O₃–Bi₂O₃–B₂O₃ system were clarified. The crystalline phases of Bi₄B₂O₉, Bi₃B₅O₁₂, BiBO₃, Sm _x Bi_{1− x} BO₃, and SmB₃O₆ were formed through the usual crystallization in an electric furnace. The crystallized glasses consisting of BiBO₃ and Sm _x Bi_{1− x} BO₃ showed SH generations. The formation of the nonlinear optical BiB₃O₆ phase was not confirmed. The formation (writing) region of crystal lines consisting of Sm _x Bi_{1− x} BO₃ by YAG laser irradiation was determined, in which Sm₂O₃ contents were∼10 mol%. The present study demonstrates that Sm₂O₃–Bi₂O₃–B₂O₃ glasses are promising materials for optical functional applications.     

The System SiO2–P2O2

Phase relations in the binary system between SiO₂-P₂O₅ and SiO₂ were investigated by the quenching method using sealed platinum tubes to prevent the loss of P₂O₅. The compound Si0₂-P₂O₅ exists in two forms, the low-temperature β form inverting sluggishly but reversibly to the high-temperature β form at 1030°C. The β form melts congruently at 1290°C. The compound 2SiO₂-P₂O₅ melts incongruently at 1120°C to a silica-rich liquid and SiO_a-P₂O₅. In the region between 5 and 25 mole % PO₂, reactions were so sluggish that no data could be obtained by quenching.     

SiO2–PbO–CaO–ZrO2–TiO2–(B2O3–K2O), A New Zirconolite Glass–Ceramic System: Crystallization Behavior and Microstructure Evaluation

Zirconolite (CaZrTi₂O₇) is a mineral that has a high containment capacity for actinides and lanthanides and is considered to be a good candidate for the immobilization of radioactive wastes. The glass–ceramic technique seems to be a very suitable and convenient method to produce zirconolite crystals by precipitating them in a specific glass matrix. In this study, development of a new zirconolite-based glass–ceramic belonging to SiO₂–PbO–CaO–ZrO₂–TiO₂–(B₂O₃–K₂O) system was investigated. The presence of PbO, together with B₂O₃ and K₂O, allowed the preparation of a X-ray diffraction (XRD) amorphous glass with a relatively high concentration of ZrO₂ and TiO₂, which was successfully converted to a glass–ceramic containing 34 wt% of zirconolite after heating at 770°C for 4 h. Differential thermal analysis, XRD, scanning electron microscope, and energy dispersive X-ray spectroscopy were used to determine the crystallization conditions, identify the crystallized phases, determine their compositions and quantities and observe and analyze the microstructures. The zirconolite crystals showed a platelet morphology with a monoclinic structure characterized by a =1.246 nm, b =0.7193 nm, c =1.128 nm, and β=100.508°.     

Glass–Ceramic Composites with Strontium Hexaferrite Ultrafine Particles in the SrO–Fe2O3–B2O3–SiO2 System

Glass samples with nominal compositions SrFe₁₂O₁₉+(12− n )SrB₂O₄+nSrSiO₃, n =3, 6, 9 were prepared by rapid quenching of the melt. Processes of glass devitrification were studied. The samples were annealed at temperatures of 600–900°C, and the resulting glass–ceramics was characterized by XRD, SEM, EDX, and magnetic measurements. SrFe₁₂O₁₉ crystallizes above 700°C and forms nano- and submicron platelet particles with the aspect ratio depending on the thermal treatment conditions. The glass–ceramic samples annealed at 900°C show coercive force values in the range of 422–455 kA/m.     

Energetics of La2O3–HfO2–SiO2 Glasses

A series of La₂O₃–HfO₂–SiO₂ glasses, approximately along the join 0.73SiO₂–0.27( x HfO₂–(1− x )La₂O₃), 0< x <0.3), was prepared using containerless processing techniques (aerodynamic levitation combined with laser heating in oxygen). The enthalpy of formation and enthalpy of vitrification at 25°C were obtained from drop solution calorimetry of these glasses and appropriate crystalline compounds in a molten lead borate (2PbO–B₂O₃) solvent at 702°C. The enthalpy of formation from crystalline oxides was exothermic and became less exothermic with increasing HfO₂ content. Heat contents were measured by transposed temperature drop calorimetry and depended linearly on the HfO₂ content. Differential scanning calorimetry showed that both the onset glass transition and the onset crystallization temperature of these glasses increased with increasing HfO₂ content. Upon slow cooling in air, the glasses crystallized to a mixture of baddeleyite, cristobalite, lanthanum disilicate, and hafnon.     

The Ternary Systems BaO–TiO2–SnO2 and BaO-TiO2-ZrO2

An investigation of the ternary systems BaO-TiO₂-SnO₂ and BaO-TiO₂-ZrO₂ led to the discovery of two new compounds belonging to the system BaO-TiO₂. These compounds, Ba₂Ti₉-O₂₀ and Ba₂Ti₉O₂₀, are stabilized by minute additions of SnO₂ or ZrO₂. The known compound BaTi₂O₅ can be obtained only from the molten phase and decomposes below 1300°C. into Ba₂Ti₅O₁₂ and BaTiO₂. In these systems no ternary compounds are found. The ternary phase diagrams can be divided into regions with high and low dielectric losses, which are in accordance with the phase relations. Tables with crystallographic data of the new compounds are included.     

Fabrication of TiO2–SiO2 Photonic Crystals with Diamond Structure

Ceramic photonic crystals with diamond structure were fabricated using stereolithography and successive sintering. The green body of an epoxy resin incorporating 10 vol% TiO₂–SiO₂ was formed by stereolithography and then heated in air at 1100°–1400°C for 2 h. The sintered products maintained the diamond structure with a linear shrinkage ratio of about 57% and a porosity of 38%. The ceramic photonic crystal with eight unit cells showed a photonic band gap at the center frequency of 23.5 GHz. This fabrication method of three-dimensional (3D) ceramic photonic crystals is applicable to other 3D structural ceramics and does not require any molding techniques.