Improving Carob Flour Performance for Making Gluten-Free Breads by Particle Size Fractionation and Jet Milling

Many different raw materials have been proposed for producing nutritious gluten-free breads, but rarely, there is a parallel analysis of the effect of physical treatment on those ingredients. The aim of this study was to incorporate carob flour fractions of varying particle size on rice gluten-free breads prepared with carob/rice (15:85) flour blends. Carob flour particle size was controlled by fractionation or jet milling application. Quality features of gluten-free breads containing carob flour and commercially available gluten-free breads were compared. Carob flour addition led to breads with improved colour parameters, crumb structure, retarded firming and lower moisture loss compared to rice bread. Further improvement in specific volume, crumb hardness, protein and ash content and estimated glycaemic index (eGI) could be obtained by a careful selection of the particle size distribution of the carob flour. Carob breads prepared either with the coarsest or the finest fraction prepared using jet milling led to end products with the highest specific volume (≈2.2 g/cm³) and the lowest crumb hardness (≈5.5 N), although they had lower specific volume and harder crumbs than breads from commercial blends (≈3–4 g/cm³, 0.6–3.8 N). Nevertheless, rice-based bread made with the finest carob flour was superior considering its slower firming, protein content and lower eGI. The incorporation of carob flour obtained by jet milling in rice-based gluten-free breads led to end products with quality characteristics and sensory acceptance resembling commercial breads and high nutritional value.     

Relationship between Rice Flour Particle Sizes and Expansion Ratio of Pure Rice Bread

We examined a method to produce bread from crystalline rice flour without using thickening agents such as gluten, polysaccharide thickening, and amorphous rice flour. Rice grains were pulverized by a jet mill to produce flour. Samples of rice flours of various particle size distributions were prepared by using a size shifter. The degree of starch damage and the dynamic viscoelasticity of rice batter were measured in this work. We also baked bread of the flour of each size distribution to study processability for making bread. The batter made by the pulverized flour of rice particle size ranging from 75 to 106 μm had the highest expansion ratio and a good processability for baking breads compared to other particle size batters. The rice bread with high expansion ratio was produced by controlling particle size of crystalline rice flour without using thickening agents.     

Evaluation of viscoelastic properties and air-bubble structure of bread containing gelatinized rice

The impact of addition of gelatinized rice porridge to bread has been investigated on loaf volume, viscoelastic properties and air-bubble structure. We prepared four variety of bread: bread containing rice porridge (rice porridge bread), bread containing gelatinized rice flour (gelatinized rice flour bread), and wheat flour and rice flour breads for references. Instrumental analyses the bread samples were carried out by volume measurement of loaf samples, creep test and digital image analysis of crumb samples. Rice porridge bread showed the maximum specific volume of 4.51 cm³/g, and even gelatinized rice flour bread showed 4.30 cm³/g, which was larger than the reference bread samples (wheat and rice flour breads). The values of viscoelastic moduli of gelatinized rice flour bread and rice porridge bread were significantly smaller (p < 0.05) than those of wheat flour and rice flour breads, which indicates addition of gelatinized rice flour or rice porridge to bread dough encouraged breads softer. Bubble parameters such as mean air- bubble area, number of air-bubble, air-bubble area ratio (ratio of bubble area to whole area) were not significantly different among the bread crumb samples. Therefore, the bubble structures of the bread samples seemed to similar, which implied that difference of viscoelasticity was attributed to air-bubble wall (solid phase of bread crumb) rather than air-bubble. This study showed that addition of gelatinized rice to bread dough makes the bread with larger loaf volume and soft texture without additional agents such as gluten.     

Effects of particle size distributions of rice flour on the quality of gluten-free rice cupcakes

The particle size distributions (PSD) of rice flour and milling processes are important in making gluten-free products. The dry rice flour was prepared by grinding dried rice grains after soaking. Effects of PSD on the quality of rice cupcakes were investigated using the newly-developed rice flour. The flour properties passed through 80, 120, 160, and 200 (<180, <125, <95, and <75 μm) meshsieves, and batters and cupcakes prepared from their flours were analyzed. The PSD patterns showed two peaks containing cells and free starch fractions, in which the starch fraction peak intensity increased as a particle size decreased. While damaged starch, water binding capacity, solubility and lightness increased, crude protein and yellowness decreased as a particle size decreased. The final and setback viscosities increased as a particle size decreased. The specific volume of cupcakes was the highest in the cupcakes made with rice flour passed through under 95 μm. Hardness and springiness decreased as a particle size decreased. The air cell sizes decreased as a particle size decreased with homogeneity. Air cell homogeneity, volume, hardness, and softness of cakes determined by the different test, and appearance, texture, and overall quality determined by the preference test were all significantly different (p < 0.05).     

Influence of maize flour particle size on gluten‐free breadmaking

BACKGROUND: Maize, one of the suitable grains for coeliac consumption, is, together with rice, the most cultivated cereal in the world. However, the inclusion of maize flour in gluten‐free bread is a minority and studies are scarce. This paper analyses the influence of different maize flour types and their particle sizes on the quality of two types of bread without gluten (80% and 110% water in the formulation) obtained from them. We also analysed the microstructure of the dough and its behaviour during the fermentation. RESULTS: Finer flours had a lower dough development during fermentation in all cases. Among the different types of flour, those whose microstructure revealed compact particles were those which had higher specific bread volume, especially when the particle size was greater. Among the formulations, the dough with more water gave breads with higher specific volume, an effect that was more important in more compact flours. The higher volume breads had lower values of hardness and resilience. CONCLUSION: The type of corn flour and mainly its particle size influence significantly the dough development of gluten‐free bread during fermentation and therefore the final volume and texture of the breads obtained. The flours having coarser particle size are the most suitable for making gluten‐free maize bread. © 2012 Society of Chemical Industry     

Effect of black rice flour with different particle sizes on frozen dough and steamed bread quality

This article presents a novel idea for the preparation of frozen dough and steamed bread by which black rice flour (BRF) with different particle sizes (0.18–0.25 mm, 0.15–0.18 mm and 0.125–0.15 mm) was added into wheat flour (WF), considering the nutritional values of BRF. The characteristic of the composite flour (CF), frozen dough and steamed bread was studied. CF had higher contents of dietary fibres (2.01–2.16%) but lower content of protein (11.57–11.92%) compared with WF (1.6% and 12.60%, respectively). Correlation analysis showed that the addition of BRF could alleviate the damage to dough caused by freezing, which may be due to that water in CF dough was more stable. The content of freezable water in WF dough increased by 23.48%, while that in CF dough increased by 6.09–12.11% after frozen storage. With decreasing particle size, the hardness of CF dough decreased and the resistance to extension and gas retention coefficient increased, whereas the specific volume and the soft crumb texture of CF steamed bread increased. In short, small-sized BRF is more suitable for use in the preparation of steamed bread.     

Successive Reduction Dry Milling of Normal and Waxy Corn: Grain,Grit, and Flour Properties

Dry milling of different corn types resulted in varied proportions of germ, pericarp, grit and flour. Grit and flour produced during different reduction stages varied in particle size and chemical constituents, hence applications in food industry. In this study, recovery of different fractions and variation in physicochemical and pasting properties of grit and flour fractions obtained during 3 successive reduction dry millings of 2 normal (African tall, HQPM1) and 1 waxy corn (IC 550353) were evaluated. Waxy corn grains had the highest L*, a*, b*, ash, fat, and protein content and the lowest weight. Waxy and African tall gave the highest recovery of germ and pericarp, respectively. Waxy corn showed lower grit and flour recovery as compared to normal corn. Flour fractions showed higher L* and lower a* and b* values than grit fractions. Particle size of grit and flour fractions ranged from 840 to 982 μm and 330 to 409 μm, respectively. Fractions with larger particle size showed lower L* value. The b* value showed positive correlation with yellow pigment content. Grit and flour from the 1st reduction stage showed higher ash and fat content. Protein content was correlated positively with ash content and negatively with L* value. Grit and flour fractions with higher protein content had lower pasting viscosities. Pasting viscosities were higher for flours than their corresponding grits. Protein profiling of grit and flour fractions from different stages showed quantitative and qualitative differences in medium (22, 28, and 35 kDa) and low molecular weight (16, 17, and 19 kDa) polypeptides and were related to grit and flour yield.     

Effect of Raw Material Preparation on Rice Vermicelli Quality

The physicochemical properties of high amylose rice flour prepared from wet milling and dry milling were examined and the rice vermicelli quality made from these flour samples was evaluated. The effect of flour particle size on rice vermicelli quality was also determined. The milling method affected chemical compositions and all physicochemical properties of the flour. A higher degree of starch damage occurred in drymilled flour. Rice vermicelli made from dry‐milled flour had higher cooking losses and softer texture than that made from wet‐milled flour and the commercial reference products. Flour particle size influenced both cooking and textural quality of rice vermicelli but did not influence the water absorption index. Flours with larger particle sizes gave vermicelli with higher cooking loss and less desirable texture than flours with smaller particle sizes. Flour with particle sizes less than 200 mesh produced acceptable vermicelli in terms of cooking and textural quality.     

Quality of Gluten-Free Bread Formulations Baked in Different Ovens

The objective of this study was to determine the effects of different tigernut flour/rice flour ratios (0:100, 5:95, 10:90, 15:85, 20:80, and 25:75) on quality of gluten-free bread formulations baked in infrared–microwave combination and conventional ovens. The degrees of the starch gelatinization of breads baked in different ovens were also compared. Conventionally baked breads prepared with tigernut flour/rice flour ratio of 10:90 and the infrared–microwave combination-baked breads prepared with tigernut/rice flour ratio of 20:80 had the most acceptable firmness and specific volume values. These breads had also similar color. Tigernut flour had significantly higher gelatinization temperatures and lower gelatinization enthalpy (ΔH_g) values than rice flour (p?≤?0.05). As rice flour was replaced with tigernut flour, lower ΔH_g values were observed in dough samples. Breads baked in both conventional and combination oven had sufficient starch gelatinization degrees ranging from 91% to 94% and from 84% to 85%, respectively.     

The effects of extruded black rice flour on rheological and structural properties of wheat-based dough and bread quality

Addition of raw black rice flour leads to deficient processability on bread making quality. One of the effective methods to modify the functional properties of black rice flour (BRF) composite dough is to extrude black rice flour (EBRF) before incorporation. This study investigated and compared the effect of BRF and EBRF addition level of 10%–50% on the rheology, microstructure of dough and bread quality. The rheological properties of composite dough were recorded by Mixolab, stress relaxation and tensile test. The substitution of EBRF presented higher water absorption but lower development time, protein weakening, starch gelatinization, starch gel stability and starch retrogradation than wheat flour dough. Both the BRF and EBRF dough presented solid-like behaviour, while the EBRF dough showed more viscous, higher resistance and extensibility than BRF dough. The dough microstructure of dough was observed by SEM, and a more compact structure of EBRF dough could be seen than BRF dough. The incorporation of EBRF in bread quality presented higher specific volume, lower bake loss and firmness than BRF bread. These findings indicated the potential utilisation value of extruded black rice flour in bread making.     

预糊化变性淀粉在麻糬面包中的应用

本文研究了预糊化木薯变性淀粉、预糊化马铃薯变性淀粉、预糊化玉米变性淀粉和预糊化大米粉对麻糬面包的感官评价、比容、弹性的影响,分析了预糊化变性淀粉的布拉班德粘度曲线,结果表明,预糊化木薯变性淀粉与预糊化马铃薯变性淀粉制作的麻糬面包口感及外观较好,而预糊化玉米变性淀粉与预糊化大米粉制作的产品口感不佳、比容小,预糊化木薯变性淀粉与预糊化马铃薯变性淀粉质量比为1:1时,麻糬面包加工性能好、口感清爽、弹性强、比容较大、保型性佳。     

Hypoallergenic Characteristics of Wheat Flour Produced by Stepwise Polishing

Hypoallergenic wheat flour was produced by polished-graded method using a rice polishing machine. Eight fractions (C1–C8) of polished-graded wheat flours were obtained step wise from the outer layer of whole wheat grains by 10% of the total weight, and the distribution of allergenic protein in each fraction was determined. The salt-soluble (albumin/globulin), salt-insoluble (glutenin) and alcohol-soluble (gliadin) proteins obtained from the polished-graded wheat flours were tested for the allergen assay with immunodetection using the sera of wheat allergenic patients. Immunoblotting results confirmed that the innermost fraction (C8) contained a smaller amount of allergenic proteins. Albumin/globulin groups in all fractions (C1–C8) showed different IgE-reactivity patterns, the 60–75 kDa proteins appeared in all of fraction flours. It was higher in C3–C5 fractions. Fractions C3 and C4 contained higher amount of specific wheat allergenic protein including 60–75, 35, 22, and < 20 kDa. IgE-antibody also bound to glutenin (25–37 kDa), especially in C3 and C4, but the binding proteins showed quite faint bands. Gliadin was found in all fractions of wheat flour. We propose that polishing is an appropriate method to obtain hypoallergenic wheat flours, and the fraction C8 may be possible to be consumed by people suffering from wheat allergy.     

Fatty acids composition and rheology properties of wheat and wheat and white or brown rice flour mixture

Manufacturing of bread from rice flour only presents technological difficulty because the rice is gluten-free and gluten is the most important structure forming protein. By using wheat and rice flour mixture, this problem can be avoided, and end product is enriched by rice-oil constituents. In this paper fatty acids composition, with an emphasis on total saturated, and total unsaturated fatty acids, rheological and baking properties of wheat–rice flour mixture (70:30 w/w) were investigated. The results show that wheat–rice flour mixture has better fatty acids composition with higher content of stearic, arachidic, lignoceric, oleic, and phthalic acids compared to wheat flour. Also, wheat flour did not include myristic, arachidic, lignoceric and linolenic acids, so rice flour addition made fatty acids profile richer as number of constituents is higher, nine instead six. The content of total unsaturated fatty acids content was higher in wheat–brown rice flour mixture than in wheat flour and in wheat–white rice flour mixture. When rice flour was added to wheat flour the rheological properties were changed: flour mixture had less water absorption, less degree of softening, longer development time, higher gelatinization temperature, but better stability and finally, better quality number and group than wheat flour. So, the wheat and rice flour mixture can be considered as a good quality flour and can be used for making good quality wheat-rice bread and cake.     

Particle Size Fractionation of High-Amylose Rice (Goami 2) Flour as an Oil Barrier in a Batter-Coated Fried System

The particle size effects of high-amylose rice (Goami 2) flour on quality attributes of frying batters were characterized in terms of physicochemical, rheological, and oil-resisting properties. High-amylose rice flours were fractionated into four fractions (70, 198, 256, and 415 μm) of which morphology was also analyzed by scanning electron microscopy. Rice flour with smaller particle size exhibited a higher degree of starch gelatinization, giving rise to increased pasting parameters. When the rice flours were incorporated into frying batters, higher steady shear viscosity was observed in the batters with finer rice flour, which could be well characterized by the power law model. In addition, the dynamic viscoelastic properties of the batters were enhanced by the use of rice flour with smaller particle size, which also caused an increase in batter pickup. When subjected to deep fat frying, the batters with finer rice flour exhibited reduced moisture loss. Furthermore, the oil uptake was found to have a positive correlation with the particle size of rice flour (R ²?=?0.88), even showing the reduction of oil uptake by 15%. It could be synergistically attributed to the formation of outer starch granular layers, high batter viscosity/pickup, and reduced moisture loss by finer rice flour.     

Influence of breadmaking on antioxidant capacity of gluten free breads based on rice and buckwheat flours

In the present study new formulations for gluten-free bread based on mixtures of rice (RF) and buckwheat flour (light buckwheat flour (LBF) or wholegrain flour (WBF)), in the proportions of 90:10, 80:20, and 70:30 were made. The gluten-free breads were investigated for their total phenolic content, rutin and quercetin contents, antioxidant activity (AOA) by β-carotene bleaching method, reducing power, scavenging activity on 1,1-diphenyl-2-picrylhydrazyl (DPPH) radicals, and chelating activity on Fe²⁺. The increased amount of LBF or WBF in the dough formulation resulted in the final products with higher antioxidant properties. Baking treatment expressed different influences on antioxidative properties of the final gluten-free product in terms of raw materials, applied recipe and antioxidative capacity in comparison to calculated values based on raw materials. Final gluten-free products were characterized by lower total phenolic and rutin contents, lower antioxidative and reducing activity and on the other hand higher DPPH and chelating activity as well as quercetin content in comparison to calculated values. Bread containing wholegrain buckwheat flour expressed in most of the cases higher values of measured antioxidative parameters than bread prepared with light buckwheat flour and thus contributes to their additional functional property.     

Effect of grain hardness,fractionation and cultivars on protein,pasting and dough rheological properties of different wheat flours

Coarse flour fractions (CFFs) and fine flour fractions (FFFs) obtained from flour milled from twelve different wheat cultivars varying in grain hardness index (GHI) were evaluated for particle size distribution, pasting and protein characteristics. Cultivars with greater hardness produce flour with high protein content had more proportion of large size particles. FFF had higher unextractable polymeric protein, solvent retention capacity (SRC), sedimentation value (SV) and dough stability (DS) than their corresponding CFF. Both FFF and CFF from cultivars with lower hardness showed lower sodium SRC. CFF showed higher pasting viscosities than their corresponding FFF, and difference in these properties was greater amongst soft cultivars. DS increased with decrease in grain hardness, but medium hard cultivars showed exceptionally higher value. The concentration of HMW‐GS in the CFF was higher than FFF of hard wheat cultivars, whereas the concentration of LMW‐GS in the CFF and FFF was not influenced by the fractionation of flour.     

Germination Conditions Affect Selected Quality of Composite Wheat-Germinated Brown Rice Flour and Bread Formulations

Abstract: Brown rice has been reported to be more nutritious after germination. Germinated brown rice flours (GBRFs) from different steeping conditions (in distilled water [DI, pH 6.8] or in a buffer solution [pH 3] for either 24 or 48 h at 35 °C) were evaluated in this study. GBRF obtained from brown rice steeped at pH 3 for 48 h contained the highest amount of free gamma aminobutyric acid (GABA; 67 mg/100 g flour). The composite flour (wheat-GBRF) at a ratio of 70 : 30 exhibited significantly lower peak viscosity (PV) (56.99 – 132.45 RVU) with higher alpha-amylase activity (SN = 696 – 1826) compared with those of wheat flour (control) (PV = 136.46 RVU and SN = 1976). Bread formulations, containing 30% GBRF, had lower loaf volume and greater hardness (P < 0.05) than the wheat bread. However, the hardness of bread containing 30% GBRF (except at pH 6.8 and 24 h) was significantly lower than that of bread containing 30% nongerminated brown rice flour (BRF). Acceptability scores for aroma, taste, and flavor of breads prepared with or without GBRFs (30% substitution) were not significantly different, with the mean score ranging from 6.1 (like slightly) to 7 (like moderately). Among the bread formulations containing GBRF, the one with GBRF prepared after 24 h steeping at pH 3 had a slightly higher (though not significant) overall liking score (6.8). This study demonstrated that it is feasible to substitute wheat flour with up to 30% GBRF in bread formulation without negatively affecting sensory acceptance. Practical Application: Our previous study revealed that flours from germinated brown rice have better nutritional properties, particularly gamma-aminobutyric acid (GABA), than the nongerminated one. This study demonstrated feasibility of incorporating up to 30% germinated brown rice flour in a wheat bread formulation without negatively affecting sensory acceptance. In the current United States market, this type of bread may be sold as frozen bread which would have a longer shelf life. Further study is thus needed.     

Effects of milling on functional properties of rice flour

ABSTRACT:  A commercial long-grain rice flour (CRF) and the flours made by using a pin mill and the Udy mill from the same batch of broken second-head white long-grain rice were evaluated for their particle size and functional properties. The purpose of this study was to compare the commercial rice flour milling method to the pin and Udy milling methods used in our laboratory and pilot plant. The results showed that pin milled flour had more uniform particle size than the other 2 milled flours. The chalky kernels found in broken white milled rice were pulverized more into fines in both Udy milled flour and CRF than in the pin milled flour. The excessive amount of fines in flours affected their functional properties, for example, WSI and their potential usage in the novel foods such as rice breads (RB). The RB made from CRF collapsed more than loaves made from pin milled Cypress long-grain flours.     

Effect of Butternut (Cucurbita moschata Duchesne ex Poiret) Fibres on Bread Making, Quality and Staling

The effect of different enriched fibre products obtained from butternut (Cucurbita moschata Duchesne ex Poiret) on bread making and bread quality was evaluated through the study of bread yield, quality parameters (specific volume, crumb firmness, crumb and crust colour) and bread shelf life. Fractions tested were obtained from butternut mesocarp through ethanolic treatment (fraction AIR) or through dehydration (fraction S) or from the ethanolic treatment of peel (fraction C). These fractions were incorporated in a bread formula, at levels of 5, 10 and 15 g of fibre fraction per kilogram of wheat flour. The study of crumb through digital imaging and thermal analysis was also performed in order to better understand the effects observed. An important influence of water absorption kinetics and chemical composition of the fibre fractions studied was observed in the results obtained. Lower bread firmness was determined 24 h after baking when 10 g of C or either 10 or 15 g of S was present per kilogram of wheat flour used. Breads made with flour containing 10–15 g of S or 5 g of C per kilogram of wheat flour tended to be softer, while 10 g of C per kilogram of flour produced significantly softer breads along 9 days storage.     

Optimizing the replacement of pork fat with fractionated barley flour paste in reduced-fat sausage

Reduced-fat sausages were prepared by replacing pork back fat with barley flours of different particle sizes. Three barley flour fractions with different particle size were obtained by passing the ground barley material through a sieve. Fraction 1 and 2 had a higher water absorption index than other fraction and showed higher peak and final viscosities due to higher β-glucan content. Therefore, fraction 1 and 2 were used as a fat replacer in preparation of reduced-fat sausages. Response surface methodology was employed to optimize the formulation of reduced-fat sausage and the effects of fat content and barley flour paste concentration on the textural properties were analyzed simultaneously. Using a regression model, the optimum formulation of reduced-fat sausage was calculated. For fraction 1, calculated levels of fat content and paste concentration were 7.6 and 3.9%, and for fraction 2, levels were 6.7 and 6.9%, respectively.