An elemental NTU- model for vapour-compression liquid chillers

This paper presents a steady-state model for predicting the performance of vapour-compression liquid chillers over a wide range of operating conditions. The model overcomes the idealisations of previous models with regard to modelling the heat exchangers. In particular, it employs an elemental NTU- methodology to model both the shell-and-tube condenser and evaporator. The approach allows the change in heat transfer coefficients throughout the heat exchangers to be accounted for, thereby improving both physical realism and the accuracy of the simulation model. The model requires only those inputs that are readily available to the user (e.g. condenser inlet water temperature and evaporator water outlet temperature). The outputs of the model include system performance variables such as the compressor electrical work input and the coefficient of performance (COP) as well as states of the refrigerant throughout the refrigeration cycle. The methodology employed within the model also allows the performance of chillers using refrigerant mixtures to be modelled. The model is validated with data from one single screw chiller and one twin-screw chiller where the agreement is found to be within ±10%.     

Modelling of the heat exchangers of a small capacity, hot water driven, air-cooled H2O–LiBr absorption cooling machine

General models for the design of the heat exchangers (absorber, generator, condenser and evaporator) of a prototype of an air-cooled absorption chiller of 2 kW for air-conditioning using the pair H₂O–LiBr have been developed. An absorption machine of such characteristics has been constructed to be used as a test facility for validating the results obtained from the mathematical models developed. The discrepancies considering the heat exchanged between numerical results and experimental data are under 15% in most cases for all these components except the condenser, where the discrepancies are higher. The conclusions reported will lead to: (i) future improvements of the mathematical simulation models and (ii) improvements in the experimental infrastructure.     

Heat transfer in the evaporator of an advanced two-phase thermosyphon loop

As heat generation from electronic components increase and the limit of air-cooling is reached, the interest for using liquid cooling for high heat flux applications has risen. Thermosyphon cooling is an alternative liquid cooling technique, in which heat is transferred as heat of vaporization from evaporator to condenser with a relatively small temperature difference.The effect of fluid properties, the structure of wall surfaces, and the effect of system pressure was investigated and reported previously by the author. In this paper, the influence of heat flux, system pressure, mass flow rate, vapor fraction, diameter of evaporator channel and tubing distance between evaporator and condenser on the heat transfer coefficient of an advanced two-phase thermosyphon loop is reported. The tested evaporators were made from small blocks of copper with 7, 5, 4, 3 and 2 vertical channels with the diameters of 1.1, 1.5, 1.9, 2.5, and 3.5 mm, respectively and the length of 14.6 mm. Tests were done with isobutane at heat fluxes ranging between 28.3 and 311.5 kW/m².     

A theoretical study on a novel combined power and ejector refrigeration cycle

A new combined power and refrigeration cycle is proposed for the cogeneration, which combines the Rankine cycle and the ejector refrigeration cycle by adding an extraction turbine between heat recovery vapor generator (HRVG) and ejector. This combined cycle could produce both power output and refrigeration output simultaneously, and could be driven by the flue gas from gas turbine or engine, solar energy, geothermal energy and industrial waste heats. Parametric analysis and exergy analysis are conducted to examine the effects of thermodynamic parameters on the performance and exergy destruction in each component for the combined cycle. The results show that the condenser temperature, the evaporator temperature, the turbine inlet pressure, the turbine extraction pressure and extraction ratio have significant effects on the turbine power output, refrigeration output, exergy efficiency and exergy destruction in each component in the combined cycle. It is also shown that the biggest exergy destruction occurs in the heat recovery vapor generator, followed by the ejector and turbine.     

Comparative study of irreversibilities in an aqua-ammonia absorption refrigeration system

Irreversibilities in components of an aqua-ammonia absorption refrigeratio system (ARS) have been determined by second law analysis. The components of the ARS are as follows: condenser, evaporator, absorber, generator, pump, expansion valves, mixture heat exchanger and refrigerant heat exchanger. It is assumed that the ammonia concentration at the generator exit is, independent of the other parameters, equal to 0.999 and at the evaporator exit the gas is saturated vapour. Pressrre losses between the generator and condenser, and the evaporator and absorber are taken into consideration. In the results the dimensionless exergy loss of each component, the exergetic coefficient of performance, the coefficient of performance and the circulation ratio are given graphically for each different generator, evaporator, condenser and absorber temperature.     

Experimental investigation on R134a vapour ejector refrigeration system

The experimental investigation of the performance of a vapour ejector refrigeration system is described. The system uses R134a as working fluid and has a rated cooling capacity of 0.5 kW. The influence of generator, evaporator and condenser temperatures on the system performance is studied. This kind of system can be operated with low grade thermal energy such as solar energy, waste heat, etc. The operating conditions are chosen accordingly as, generator temperature between 338 K and 363 K, condenser temperature between 299 K and 310.5 K, and evaporator temperature between 275 K and 285.5 K. Six configurations of ejectors of different geometrical dimensions are selected for the parametric study. The performance of the refrigeration system at different operating temperatures is presented.     

Heat and mass transfer enhancement of binary nanofluids for H2O/LiBr falling film absorption process

The objectives of this study are to measure the vapor absorption rate and heat transfer rate for falling film flow of binary nanofluids, and to compare the enhancement of heat transfer and mass transfer under the same conditions of nanofluids. The key parameters are the base fluid concentration of LiBr, the concentration of nanoparticles in weight %, and nanoparticle constituents. The binary nanofluids are H₂O/LiBr solution with nanoparticles of Fe and Carbon nanotubes (CNT) with the concentrations of 0.0, 0.01 and 0.1 wt %. The vapor absorption rate increases with increasing the solution mass flow rate and the concentration of Fe and CNT nanoparticles. It is found that the mass transfer enhancement is much more significant than the heat transfer enhancement in the binary nanofluids with Fe and CNT. It is also found that the mass transfer enhancement from the CNT nanoparticles becomes higher than that from the Fe nanoparticles. Therefore, the CNT is a better candidate than Fe nanoparticles for absorption performance enhancement in H₂O/LiBr absorption system.     

Development of type 2 solution transportation absorption system for utilizing LNG cold energy

The objective of this paper is to develop a new energy transport system for district cooling application by using type 2 absorption cycle. Cold energy from the LNG storage system is utilized as the cooling source of the condenser and the rectifier. The pressures of the system, UAs of the evaporator and the desorber, the inlet temperatures of the refrigerant for each component, transportation distance and the pumping power per unit length are considered as the key parameters. The results show that UA of the evaporator has more dominant effect on COP than that of the desorber. The optimum system pressure for the demand side is also determined. For the present system, it is recommended that the refrigerant inlet temperature of the evaporator be lower than 4.3 °C for long distance transportation. It is concluded that the cold energy from the LNG storage system can be effectively applied to the long distance transportation system for district cooling application with the type 2 absorption cycle. The maximum transportation distance and the pumping power per unit length are calculated. The optimum operation conditions are also predicted from the parametric analysis.     

Study on adsorption refrigeration cycle utilizing activated carbon fibers. Part 2. Cycle performance evaluation

Thermal heat driven adsorption systems have been gained considerable attention on the recent energy utilization trend. However, the drawbacks of these adsorption systems are their poor performance. It is urgently necessary to improve the system performance of the adsorption cycles. There are two major ways for the system performance improvement. One is to develop new adsorbent material well suited to low temperature heat regeneration. The other is to enhance heat and mass transfer in the adsorber/desorber heat exchanger. The objective of the paper is to investigate the system performance of an adsorption cycle. The cycle utilizes activated carbon fiber (ACF)/methanol as adsorbent/refrigerant pair. In this paper, specific cooling effect SCE and COP of the system are numerically evaluated from the adsorption equilibrium theory with different hot, cooling and chilled fluid inlet temperatures. It is confirmed that the influences of hot, cooling and chilled fluid inlet temperatures on the system performance are qualitatively similar to those of silica gel/water pair. Even though, the driving temperature levels of ACF/methanol and silica gel/water are different. There is an optimum condition for COP to reach at maximum for ACF/methanol pair. Particularly, the ACF/methanol system shows better performance with lower chilled fluid inlet temperature between −20 and 20 °C.     

Experimental investigation of a vapor absorption refrigeration system

An experimental investigation of the performance of a commercially available vapor absorption refrigeration (VAR) system is described. The natural gas-fired VAR system uses aqua-ammonia solution with ammonia as the refrigerant and water as the absorbent and has a rated cooling capacity of 10 kW. The unit was extensively modified to allow fluid pressures and temperatures to be measured at strategic points in the system. The mass flow rates of refrigerant, weak solution, and strong solution were also measured. The system as supplied incorporates air-cooled condenser and absorber units. Water-cooled absorber and condenser units were fitted to extend the VAR unit's range of operating conditions by varying the cooling water inlet temperature and/or flow rates to these units. The response of the refrigeration system to variations in chilled water inlet temperature, chilled water level in the evaporator drum, chilled water flow rate, and variable heat input are presented.     

Liquid–gas heat exchanger for household refrigerator

This paper considers the influence of heat exchangers to the efficiency of a household refrigerating system. A steady state mathematical model is used to compare three most commonly used heat exchanger designs. For each design, an optimal inner diameter of the heat exchanger, subject to the compressor's capacity and the heat exchanger's length is found. The influence of operating conditions, such as condensation and evaporation temperatures, superheat in the evaporator and sub-cooling in the condenser, to optimal dimensions of the heat exchanger is also analyzed in the paper. Presented guidelines and recommendations can be used for design and modernization of household refrigerators and freezers.     

Review of advanced absorption cycles: performance improvement and temperature lift enhancement

The objective of this study is to propose and evaluate advanced absorption cycles for the coefficient of performance (COP) improvement and temperature lift enhancement applications. The characteristics of each cycle are assessed from the viewpoints of the ideal cycle COP and its applications. The advanced cycles for the COP improvement are categorized according to their heat recovery method: condensation heat recovery, absorption heat recovery, and condensation/absorption heat recovery. In H₂O–LiBr systems, the number of effects and the number of stages can be improved by adding a third or a fourth component to the solution pairs. The performance of NH₃–H₂O systems can be improved by internal heat recovery due to their thermal characteristics such as temperature gliding. NH₃–H₂O cycles can be combined with adsorption cycles and power generation cycles for waste heat utilization, performance improvement, panel heating and low temperature applications. The H₂O–LiBr cycle is better from the high COP viewpoints for the evaporation temperature over 0°C while the NH₃–H₂O cycle is better from the viewpoint of low temperature applications. This study suggests that the cycle performance would be significantly improved by combining the advanced H₂O–LiBr and NH₃–H₂O cycles.     

A novel special distributed method for dynamic refrigeration system simulation

A novel dynamic mathematical model based on spatially distributed approach has been developed and validated in this paper. This model gives good agreement in predicting the system COP and other parameters. The validated model has been used to enhance the prediction of the micro variations of superheat and sub-cooling. The novel spatial distributed model for the condenser and evaporator in refrigeration system, calculates the two-phase region in gas and liquid field separately since the gas and liquid in the two-phase region have different velocities. Previous researchers have used a pre-defined function of the void fraction in their spatially distributed model, based on experimental results. This approach results in the separate solution of the mass and energy equations, and less calculation is required. However, it is recognized that the mass and energy equations should be coupled during solving for more accurate solution. Based on the energy and mass balance, the spatial distribution model constructed here solves the velocity, pressure, refrigerant temperature, and wall temperature functions in heat exchangers simultaneously. A novel iteration method is developed and reduces the intensive calculations required. Furthermore, the condenser and evaporator models have shown a parametric distribution along the heat exchanger surface, therefore, the spatial distribution parameters in the two heat exchangers can be visualised numerically with a two-phase moving interface clearly shown.     

Numerical optimisation of a two-stage ejector refrigeration plant

Jet-refrigeration cycles seem to provide an interesting solution to the increasing interest in environment protection and the need for energy saving due to their low plant costs, reliability and possibility to use water as operating fluid. A steam/steam ejector cycle refrigerator is investigated introducing a two-stage ejector with annular primary at the second stage. The steady_state refrigerator, exchanging heat with the water streams at inlet fixed temperatures at the three shell and tube heat exchangers, evaporator, condenser and generator, is considered as an open system. Heat transfer irreversibilities in the heat exchangers and external friction losses in the water streams are considered, ignoring the internal pressure drop of the vapor. A simulation program numerically searches the maximum COP at given external inlet fluid temperatures as a function of mass flows, dimensions and temperature differences in the heat exchangers. The code gives the ejector and heat exchangers design parameters.     

A study on the performance of multi-stage condensation heat pumpsEtude sur la performance des pompes à chaleur à condensation en plusieurs étages

In this study, computer simulation programs were developed for multi-stage condensation heat pumps and their performance was examined for CFC11, HCFC123, HCFC141b under the same condition. The results showed that the coefficient of performance (COP) of an optimized ‘non-split type’ three-stage condensation heat pump was 25–42% higher than that of a conventional single-stage heat pump. The increase in COP differed among the fluids examined. The improvement in COP was due largely to the decrease in average temperature difference between the refrigerant and water in the condensers, which resulted in a decrease in thermodynamic irreversibility. For the three-stage heat pump, the highest COP was achieved when the total condenser area was evenly distributed to the three condensers. For the two-stage heat pump, however, the optimum distribution of total condenser area varied with working fluids. For the three-stage system, splitting the condenser cooling water for the use of intermediate and high pressure subcoolers helped increase the COP further. When the individual cooling water for the intermediate and high pressure subcoolers was roughly 10% of the total condenser cooling water, the optimum COP was achieved showing an additional 11% increase in COP as compared to that of the ‘non-split type’ for the three-stage heat pump system.     

Model for absorption of water vapor into aqueous LiBr flowing over a horizontal smooth tube

A model for absorption of water vapor into aqueous LiBr flowing over a horizontal smooth tube is developed. The flow is divided into three regimes: (1) falling film in contact with the tube, (2) drop formation at the bottom of the tube, and (3) drop fall between the tubes. Governing equations are formulated for each flow regime, and the variations of solution temperature, LiBr mass fraction, mass absorption rate and heat transfer rate are discussed including the effect of inlet subcooling. It is shown that the temperature variation across the film exhibits a nonlinear profile near the top of the tube and this effect leads to the necessity of a two-dimensional formulation in the falling film regime for accurate prediction. As has been observed previously, the mass fraction boundary layer at the vapor/liquid interface is found to be very thin and this explains the low absorption flux. The model predicts that significant absorption takes place in the drop formation regime with a considerable variation of temperature and mass fraction.     

Design and analysis of multiple parallel-pass condensers

This paper describes and analyzes a novel design of multiple parallel-pass (MPP) microchannel tube condenser and its applications to automotive A/C systems. A flow distributor concept is introduced in MPP condenser in order to enable parallel flow arrangement in adjacent flow paths. Throughout analysis of two-phase flow and heat transfer processes in MPP condenser, a two-phase zone enlargement technique is developed to enhance condensation heat transfer and reduce pressure drop. Visual observation indicates a more uniform refrigerant quality entering the next cooling pass can be achieved in MPP condenser because superheated vapor through a pass-through hole on flow distributor directly injects into the separated liquid–vapor zone in a header tube. Performance test results show MPP condenser is able to improve heat transfer rate as high as 9.5% while its refrigerant mass flow increases 13.34% when comparing to a benchmark PF condenser.     

Mass recovery adsorption refrigeration cycle—improving cooling capacity

The study investigates the performance of two-bed, silica gel-water adsorption refrigeration cycle with mass recovery process. The cycle with mass recovery can be driven by the relatively low temperature heat source. In an adsorption refrigeration cycle, the pressures in adsorber and desorber are different. The chiller with mass recovery process utilizes the pressure difference to enhance the refrigerant mass circulation. Cooling capacity and coefficient of performance (COP) were calculated by cycle simulation computer program to analyze the influences of operating conditions. The mass recovery cycle was compared with conventional cycle such as the single stage adsorption cycle in terms of cooling capacity and COP. The results show that the cooling capacity of mass recovery cycle is superior to that of conventional cycle and the mass recovery process is more effective for low regenerating temperature.     

Assessment of boiling heat transfer correlations in the modelling of fin and tube heat exchangers

A new way to assess the performance of refrigeration system models is presented in this paper, based on the estimation of cycle parameters, such as the evaporation temperature which will determine the validity of the method. This paper is the first of a series which will also study the influence of the heat transfer coefficient models on the estimation of the refrigeration cycle parameters. It focuses on fin and tube evaporators and includes the dehumidification process of humid air. The flow through the heat exchanger is considered to be steady and the refrigerant flow inside the tubes is considered one-dimensional. The evaporator model is discretised in cells where 1D mass, momentum and energy conservation equations are solved by using an iterative procedure called SEWTLE. This procedure is based on decoupling the calculation of the fluid flows from each other assuming that the tube temperature field is known at each fluid iteration. Special attention is paid to the correlations utilised for the evaluation of heat transfer coefficients as well as the friction factor on the air and on the refrigerant side. A comparison between calculated values and measured results is made on the basis of the evaporation temperature. The experimental results used in this work correspond to an air-to-water heat pump and have been obtained by using R-22 and R-290 as refrigerants.     

Thermodynamic properties for the quaternary system H2O + CH3OH + LiBr + ZnCl2

The thermodynamic properties (solubility, vapour pressure, density, viscosity, heat capacity and heat of mixing) of the H₂O + CH₃OH + LiBr + ZnCl₂ (9:1 H₂O:CH₃OH and 1:1 LiBr:ZnCl₂ by mass) system using H₂O + CH₃OH as the working media and LiBr + ZnCl₂ as the absorbents were measured. The solubility data were obtained in the temperature range from 270.35 to 389.55 K. The measurements of vapour pressure, density, viscosity and heat capacity were carried out at various temperatures and absorbent concentrations. The differential heat of dilution and differential heat of solution at 298.15 K were measured for solutionw with absorbent concentrations from 0 to 75.2 wt%. The integral heat of mixing data at 298.15 K were obtained from both sets of experimental data. The integral heats of mixing for this quaternary system showed exothermic behaviour. The vapour pressure data were correlated with an Antoine-type equation. An empirical formula for the heat capacity was obtained from experimental data. The experimental data for the basic thermodynamic properties of this quaternary system were compared with those of the basic H₂O + LiBr system.