Morphological development of polypropylene in immiscible blends with cellulose acetate butyrate

Isotactic polypropylenes (iPP) with different melt flow indexes were melt blended with cellulose acetate butyrate (CAB) and then prepared into microspheres or nanofibers following a novel process of producing well dispersed CAB/iPP immiscible blends and subsequent removal of the CAB matrix. The morphologies of iPP microspheres were investigated by a scanning electron microscopy, and the dimensions of iPP microspheres were evaluated. The melt viscosities of iPP, CAB, and CAB/iPP blends were measured by using a capillary rheometer. The influences of the viscosity, viscosity ratio, and composition ratio of iPP/CAB on the morphology formation of iPP in CAB matrix were studied.     

Fabrication and morphology development of isotactic polypropylene nanofibers from isotactic polypropylene/polylactide blends

The excellent characteristics of polymeric nanofibers with diameters less than 1 μm such as the enormous specific surface result in a dramatic increase in a variety of functional applications. In this article, polymer blends of isotactic polypropylene (iPP) and polylactide (PLA) were fabricated through a twin‐screw extruder. The extrudates were prepared at various processing conditions and the iPP nanofibers were obtained by removal of the PLA matrix from the drawn samples. The influences of drawing ratio, the processing temperature, and the blend ratio of iPP/PLA on the morphology development of iPP phase were investigated by scanning electron microscopy. It was found that the uniformed iPP nanofibers with averaged diameters less than 500 nm were fabricated by the suitable processing parameters. Otherwise, the processing immiscibility and rheological behavior of iPP/PLA blends were studied by means of dynamic mechanical analysis and capillary rheometer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Formation and morphology development of poly(butylene terephthalate) nanofibers from poly(butylene terephthalate)/cellulose acetate butyrate immiscible blends

Nano‐scale poly(butylene terephthalate) (PBT) fibers were prepared from PBT/cellulose acetate butyrate (CAB) immiscible polymer blends due to in situ microfibrillar formation during a melt extruding process. The morphological development of the dispersed phase was studied with samples collected at different zones in a twin screw extruder. It was found that the holistic developmental trends of PBT dispersed phase were nearly the same. Fibers began to form even under the shear flow of the twin‐screw extruder. The morphology developmental mechanism of the dispersed phase involved the formation of sheets, holes and network structures, then the size reduction and formation of nanofibers. The effect of viscosity ratio, blend ratio, and shear rate on the morphology evolution was also studied by analyzing the shape and size distribution of the samples. The diameter distribution of the nanofibers could be affected by viscosity ratio, blend ratio, and shear rate. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Novel polymer blends from polyester and bio‐based cellulose ester

A strategy to reduce the dependence on petroleum‐based building blocks and the disposal concerns of solid wastes was proposed by developing a novel polymer blend from bio‐based cellulose acetate butyrate (CAB) and poly(trimethylene terephthalate) (PTT). The thermodynamic immiscibility and the thermal behaviors of the polymer melt blends were investigated. The interfacial properties were analyzed to provide the theoretical guidance to improve the compatibility of blends. A reactive compatibilizer, poly(trimethylene terephthalate)‐graft‐(maleic anhydride) (PTT‐g‐MA) was prepared from melt reaction and characterized with FTIR. The compatibilizer was melt blended into the CAB and PTT blends. The effects of different compatibilizers on the phase morphologies and mechanical properties of blends were characterized and the interfacial interactions were studied. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Phase behavior of hydrogen‐bonded ternary polymer blends

Although poly(ethyl methacrylate) (PEMA) and poly(methyl methacrylate) (PMMA) are only slightly different in structure, they are known to be immiscible. Polystyrene is not miscible with PEMA or PMMA. However, when polystyrene is modified to contain certain vinyl phenol groups to become poly(styrene‐co‐vinyl phenol) (PSVPh), it can be miscible with both PEMA and PMMA. What is the miscibility of a ternary blend consisting of PEMA, PMMA, and PSVPh? For this question to be answered, binary blends of PEMA (or PMMA) were first made with PSVPh. Their miscibility was examined. Then, ternary blends composed of PEMA, PMMA, and PSVPh were prepared and measured calorimetrically. The role of PSVPh between PEMA and PMMA and the effect of different contents of vinyl phenol groups on the miscibility of the ternary blends were investigated. On the basis of experimental results, increasing the vinyl phenol contents of PSVPh seemed to have an adverse effect on the miscibility of the ternary blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2088–2094, 2003     

Effect of fatigue loading on wicking properties of polyamide 66 nanofiber yarns

The wicking phenomenon is of prime importance with regards to biomedical applications of nanofiber yarns such as suture yarns and tissue scaffolds. In such applications, the yarns are usually subjected to cyclic tensile forces and biological tensile stresses. There is a lack of science behind the effect of fatigue on wicking properties of nanofiber yarns and this work aims at exploring this venue. Wicking properties of polyamide 66 nanofiber yarns are investigated by tracing the color change in the yarn structure resulting from pH changes during the capillary rise of distilled water. Results show that applying cyclic loading increases equilibrium wicking height in the Lucus–Washburn equation, which is attributed to changes in the overall pore structure in the cyclic loaded yarn. The likely causes of these changes are studied by scanning electron microscope, which reveals disentangled, more or less aligned and parallel nanofibers with a smaller radius in the nanofibrous structure. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47206.     

Prediction of average droplet size in flowing immiscible polymer blends

The paper is focused on calculation of the average droplet size in immiscible blends during their steady flow. Available theoretical and experimental results of studies of the droplet breakup and coalescence are utilized to derive the equations describing dynamic equilibrium between the droplet breakup and coalescence. New expression for the coalescence efficiency, reliably reflecting recent theoretical results, is proposed. The equation for the average steady droplet size, controlled by the stepwise breakup mechanism and coalescence of droplets with not very different sizes, is derived for blends containing up to 10–20 vol % of the droplets. For blends with above approximate 20 vol % of the droplets, the breakup by the Tomotika mechanism and coalescence in highly polydisperse system is modeled. Results of the derived equations are compared with experimental data; qualitative agreement is found for the dependence of the droplet size on the amount of the dispersed phase. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45250.     

Preparation and properties of foamed cellulose acetate/polylactic acid blends

In order to improve the foaming performance of pure cellulose acetate (CA), blends were prepared by mixing polylactic acid (PLA) in CA and foamed by supercritical CO₂ (ScCO₂) in this study. The effect of PLA content (percentage by mass of blend) on structure, thermal properties, rheological properties, foaming properties and mechanical properties of the blends was investigated. The results showed that the addition of PLA destroyed the original hydrogen bonds of CA, while the blends had good crystallization properties. At the same time, compared with pure CA, the glass transition temperature (T_g) of the blends decreased, and the initial decomposition temperature (T₀) was reduced from 349.41°C (pure CA) to 334.68°C (CA/20%PLA). In addition, the rheological properties of the blends were improved, and the viscosity was reduced, which was obviously beneficial to foaming process. The pore size and density of the foamed blends both reached the maximum value at 20%PLA. The presence of PLA could degrade the mechanical properties of the blends. However, the overall drop (1.01 KJ/m²) of impact strength of the blends after foaming is much smaller than that before foaming (12.11 KJ/m²), indicating that the improvement of foaming performance was beneficial to improve its impact strength.     

Rheology and morphology of polyester/thermoplastic flour blends

Two maize flours (standard and waxy grades) were plasticized in an internal mixer with a constant amount of water and two glycerol contents. The resulting thermoplastic flours (TPFs) were characterized in dynamic oscillatory shear and creep/recovery rheometry. They displayed two different behaviors: the viscoelastic behavior of a high‐molecular‐weight polymer for the first one and a gel‐like behavior for the second one. The TPFs were then mixed with a copolyester [poly(butylene adipate–terephtalate)]. All of the blends contained the same volume fractions and were prepared with the same mixing conditions. The morphology and rheological behavior of each blend were characterized. Different morphologies, ranging from cocontinuous to nodular, were observed. In fixed mixing conditions, the blend morphology was shown to be governed by the rheological behavior of the starchy phase and the plasticizer content. The gel‐like behavior of the second TPF seemed to prevent droplet coalescence; this led to a very fine dispersion. The rheological behavior of each blend appeared to be linked to both the morphology and the rheological behavior of the two phases. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40222.     

Compatibility in immiscible polysulfone/poly(ethylene terephthalate) blends

Polysulfone (PSU)/poly(ethylene terephthalate) (PET) blends were obtained by direct injection molding across the composition range. Their phase behavior, thermal properties, morphology, and mechanical properties were measured. The blends were composed of a pure PSU amorphous phase and either a pure PET phase in PSU‐poor blends, or a PET‐rich phase with some dissolved PSU in PSU‐rich blends. The morphology of the dispersed phase was mostly spherical with some elongated particles in the PET‐rich blends. A slight synergistic behavior was observed in the Young's modulus, mainly in the 90/10 blend, which is probably due to orientation effects. The presence of some broken particles indicated some interfacial adhesion. The ductility values were approximately linear with composition. This was generally the case in PSU‐rich blends, and was attributed to the higher level of PSU in the PET‐rich phase. Although embrittlement was seen in blends with 30% of the second component, the ductility of the two pure components did not significantly decrease after annealing due to the presence of low amounts (up to 10%) of another component of the blend. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2193–2200, 2004     

Compatibilization and morphology development of immiscible ternary polymer blends

We report a novel and effective strategy that compatibilizes three immiscible polymers, polyolefins, styrene polymers, and engineering plastics, achieved by using a polyolefin-based multi-phase compatibilizer. Compatibilizing effect and morphology development are investigated in a model ternary immiscible polymer blends consisting of polypropylene (PP)/polystyrene(PS)/polyamide(PA6) and a multi-phase compatibilizer (PP-g-(MAH-co-St) as prepared by maleic anhydride (MAH) and styrene (St) dual monomers melt grafting PP. Scanning electron microscopy (SEM) results indicate that, as a multi-phase compatibilizer, PP-g-(MAH-co-St) shows effective compatibilization in the PP/PS/PA6 blends. The particle size of both PS and PA6 is greatly decreased due to the addition of multi-phase compatibilizer, while the interfacial adhesion in immiscible pairs is increased. This good compatibilizing effect is promising for developing a new, technologically attractive method for achieving compatibilization of immiscible multi-component polymer blends as well as for recycling and reusing of such blends. For phase morphology development, the morphology of PP/PS/PA6 (70/15/15) uncompatibilized blend reveals that the blend is constituted from PP matrix in which are dispersed composite droplets of PA6 core encapsulated by PS phase. Whereas, the compatibilized blend shows the three components strongly interact with each other, i.e. multi-phase compatibilizer has good compatibilization between the various immiscible pairs. For the 40/30/30 blend, the morphology changed from a three-phase co-continuous morphology (uncompatibilized) to the dispersed droplets of PA6 and PS in the PP matrix (compatibilized).     

环氧树脂/纳米纤维素复合材料的制备与性能研究

以木粉为原料制备纳米纤维素（CNF）,经甲基丙烯酸缩水甘油酯（GMA）改性后采用溶液共混法与环氧树脂（EP）复合,制得EP/CNF⁃GMA复合材料;通过对EP/CNF、EP/CNF⁃GMA复合材料力学性能、透光性能、亲水性、热稳定性和微观结构的表征,研究了CNF和GMA含量对复合材料性能的影响及其机理。结果表明,EP/CNF复合材料的拉伸强度、断裂伸长率、透光率随CNF含量的增大呈先增后减的变化趋势,亲水性随CNF含量的增大而增大;CNF含量为0.6 %（质量分数,下同）时,EP/CNF复合材料性能最优,拉伸强度为32.166 MPa,断裂伸长率为20.995 %,600 nm处透光率为79.8 %,接触角为77.34°。经GMA改性后,CNF与EP的相容性得到了改善,提升了EP/CNF复合材料的力学性能和热稳定性;随GMA含量的增加,EP/CNF⁃GMA复合材料的拉伸强度、断裂伸长率、透光率和亲水性均发生变化;GMA含量为4.8 %时EP/CNF⁃GMA复合材料性能最佳,拉伸强度为57.933 MPa,断裂伸长率为18.762 %,600 nm处透光率为86.3 %,接触角为81.42 °。     

Morphology development and size control of PA6 nanofibers from PA6/CAB polymer blends

Polyamide 6 (PA6) nanofibers were prepared by the melt blending extrusion process of PA6/cellulose acetate butyrate (CAB) immiscible polymer blends. The average diameter of obtained PA6 nanofibers was 95–190 nm which could be controlled by varying the process conditions, such as blend ratio was 10/90‐40/60, shear rate was 10 and 80 s^?1and two different blending equipments, and the effect of adding graphene for the diameters was also discussed. In addition, and the formation mechanism of nanofibers was studied by viscoelastic analysis and collecting samples at four different sites along the extruder. The morphology of PA6 dispersed phase in CAB matrix included three stages: PA6 pellets changed into sheets or ribbons, the formation of microfibers and size reduction, the size of microfibers continued refinement to nanofibers. The morphology development of dispersed phase may be postponed by blend ratio. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42184.     

Co-phase continuity in immiscible binary polymer blends

Methods of microscopic observation and macroscopic characterization have been developed for determining the co-phase continuity in immiscible binary blends. After selective dissolution of the component polymers, the morphologies of microscopic observation are consistent with the results of macroscopic observation and weight percentage determination. By using these methods, the relationship between co-phase continuity, composition and blending time has been explored for two immiscible binary polyblends with different viscosity ratios (λ), polyamide 6/polyethersulfone (PA/PES, λ = 0.03) and poly(butylene terephthalate)/polystyrene (PBT/PS, λ = 1). Both blend systems show a similar dependence of co-phase continuity on the composition and mixing time. That is at short mixing time (for example, 2 minutes), the co-phase continuity takes place in a wide composition range. With increasing blending time, the composition range of co-phase continuity becomes narrow, and finally shrinks to one point. After a long enough mixing time the co-phase continuity region will occur only at a volume fraction of

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, no matter what the viscosity ratio of the blend is. © 1997 Elsevier Science Ltd.     

Shear-induced fractal morphology of immiscible reactive polymer blends

The origin of shear-induced morphology of two-component immiscible reactive polymer blends is studied by the example of grafting and crosslinking multilayer systems of statistic terpolymer of ethylene, butyl acrylate, and maleic anhydride and statistic copolymers including polyamide and acid groups terminated by acid and/or amine groups. It is found that in contrast to the non-reactive system, the reactive polymer blends display pronounced hydrodynamic instabilities followed by the formation of branched fingers. The observed morphologies are shown to evolve towards the fractal structures. Their fractal dimensions depend on the type of chemical interactions between the blend components resulting either in grafted or crosslinked interfaces. It is shown that the obtained morphologies resemble the Laplacian growth patterns. A simple model of the interface chemical modifications is discussed to explain a physical origin of the observed shear-induced finger instability.     

Mechanical properties of cellulose acetate propionate/aliphatic polyester blends

Useful blends of cellulose esters with other higher molecular weight polymers are generally unknown. Two aliphatic polyesters, poly(tetramethylene glutarate) (PTG) and poly(tetramethylene succinate) (PTS), have been thermally compounded with cellulose acetate propionate (CAP) in the range of 10–40 wt % polyester. These blends have been injection molded, and the mechanical properties of the molded bars were compared to bars molded from CAP plasticized with a low molecular weight diester, dioctyl adipate (DOA). The CAP/aliphatic polyester blends have significantly higher tensile strengths, flexural moduli, heat deflection temperatures, and greater hardness values than the corresponding CAP/DOA blends. © 1994 John Wiley & Sons, Inc.     

Carbon black self-networking induced co-continuity of immiscible polymer blends

This work aims to clarify the mechanism of nanoparticle-induced co-continuity in immiscible polymer blends. An industrially relevant system, carbon black (CB)-filled acrylonitrile-butadiene-styrene (ABS)/polyamide 6 (PA6) blends, is investigated via scanning electron microscopy, selective extraction tests, dynamic mechanical analysis, and electrical conductivity measurements. The CB particles are found to be preferentially localized in the PA6 phase, and with an increase in CB loading (Φ_CB), the critical volume fraction of PA6 (Φ_PA6) that is essential for building the co-continuous structure decreases. The product of Φ_PA6 and Φ_CB, n, remains constant for the given system, suggesting that there exists an intrinsic cooperative effect between the CB and the CB-localized polymer phase. A further decrease in Φ_PA6 is achieved either by loading CB with a higher self-networking capability or by isothermal post-treatments for sufficient self-agglomeration of the CB clusters. It is demonstrated that, under the direction of CB self-networking, the CB-localized polymer domains tend to fuse together into co-continuous organization with little phase coarsening. Therefore, CB self-assembly not only plays a key role in extending phase co-continuity over a much larger composition range but also acts on stabilizing the co-continuous polymer domains during the melt processing.     

Investigation on particular morphology of immiscible polyamide 12/polystyrene blends

In this article, a particular phase morphology of immiscible polyamide 12/polystyrene (PA12/PS) blends prepared via in situ anionic ring-opening polymerization of Laurolactam (LL) in the presence of PS was investigated. SEM and FTIR were used to analyze the morphology of the blends. The results showed that PS is dispersed as small droplets in the continuous matrix of PA12 when PS content is less than 5 wt %. When the PS content is higher than 10 wt %, two particular phase morphologies appeared. First, dispersed PS-rich particles with the spherical inclusions of PA12 can be found when PS content is between 10 wt % and 15 wt %. Then, the phase inversion (the phase morphology of the PA12/PS blends changes from the PS dispersed/PA12 matrix to PA12 dispersed/PS matrix system) occurred when PS content is higher than 20 wt %, which is completely different from traditional polymer blends prepared by melt blending. The possible reason for the particular morphology development was illuminated through phase inversion mechanism. Furthermore, the stability of the phase morphologies of the PA12/PS blends was also investigated. SEM showed that the particular morphology is instability, and it will be changed upon annealing at 230°C for 30 min. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Morphology study of immiscible polymer blends in a vane extruder

This study reports the morphology development of polymer blends in a novel vane extruder in which polymer mainly suffers from elongational deformation field. Rapidly cooled samples of polypropylene/polystyrene (PP/PS) are collected in the vane extruder after stable extrusion. Furthermore, the shape and size of the dispersed phase from initial to final stages are analyzed. In addition, in order to compare the final size of the dispersed phase, different immiscible blends, including polypropylene/polyamide and PP/PS, are prepared by vane extruder and twin‐screw extruder, respectively. The results show that the dispersed phase is made to change rapidly from stretched striations to droplets under the strong elongational deformation field in the vane extruder. Furthermore, the droplet size of dispersed phase of blends prepared by vane extruder is much smaller than that prepared by twin‐screw extruder, indicating that the vane extruder is more efficient in mixing for immiscible polymer blends. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Phase morphology control of immiscible polymer blends under vibration force field

The formulas of polymer melt velocity, shearing rate, and shearing stress under vibration force field are established through simplifying coaxial cylinder circular flow into plane motional flow. On the basis of the concept of energy ratio model, the rate of energy dissipation and the energy ratio about blending systems are expressed, and the affected factors on phase morphology are studied theoretically. The calculated and analytical results of dynamic flow field and energy ratio show that with the increasing of vibration strength, the fluctuating shearing force field exerted on polymer melt and the negative pressure diffusion behavior of instantaneous impulse strengthen. The energy consumption for phase inversion of immiscible polymer blends under vibration force field is less than that of steady state. The parameter controllability of vibration force field provides a more effective method for realizing phase inversion of immiscible polymer blends. The analysis of transmission electron microcopy micrographs of ethylene–propylene–diene terpolymer/polypropylene blends verifies that the energy ratio model and its phase morphology controlling theory have a good coincidence in comparison with experimental results. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2299–2307, 2006