Evaluation of urea-formaldehyde adhesives performance by recently developed mechanical tests

In the open literature, two main strategies can be found for synthesizing urea-formaldehyde (UF) resins. One is the alkaline-acid process, which takes place in three steps, usually an alkaline methylolation followed by an acid condensation and then the addition of a final amount of urea. The other process consists of four steps, the main difference being an initial condensation in strongly acid environment.In this work, we evaluate the curing behaviour of four resins produced using the aforementioned processes by the Integrated Pressing and Testing System (IPATES) and the Automated Bonding Evaluation System (ABES).The characterisation of the bond strength development during hot pressing by ABES and IPATES shows that the four resins will have different performances in the bonding process of wood-based composites. For each resin, the effect of pressing parameters such as temperature, adhesive and hardener ratios on shear strength (ABES) and internal bond (IPATES) during hot pressing is put into evidence.     

The role of sucrose in amino polymers synthesized by the strongly acid process

This article studies the incorporation of sucrose in amino polymers produced by the strongly acid process and its role on the physico-mechanical properties and aldehyde emission of the resulting particleboards. The incorporation of sucrose at different pH environments was studied and differences on molecular weight of resins were analyzed by gel permeation chromatography/size exclusion chromatography (GPC/SEC) and characteristic chemical bands by Raman spectroscopy. A reaction mechanism was proposed to explain the observed differences in GPC/SEC chromatograms and was supported by Raman spectra. It was observed that small amounts of sucrose incorporated in polymeric matrix are sufficient to improve the physico-mechanical properties of particleboards; the sucrose addition protocol plays a key role on these improvements.     

Production of melamine fortified urea‐formaldehyde resins with low formaldehyde emission

Melamine can be incorporated in the synthesis of urea‐formaldehyde (UF) resins to improve performance in particleboards (PB), mostly in terms of hydrolysis resistance and formaldehyde emission. In this work, melamine‐fortified UF resins were synthesized using a strong acid process. The best step for melamine addition and the effect of the reaction pH on the resin characteristics and performance were evaluated. Results showed that melamine incorporation is more effective when added on the initial acidic stage. The condensation reaction pH has a significant effect on the synthesis process. A pH below 3.0 results on a very fast reaction that is difficult to control. On the other hand, with pH values above 5.0, the condensation reaction becomes excessively slow. PBs panels produced with resins synthesized with a condensation pH between 4.5 and 4.7 showed good overall performance, both in terms of internal bond strength and formaldehyde emissions. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Studies in the process optimization and characterization of low formaldehyde emission urea‐formaldehyde resin by response surface methodology

Stringent control of formaldehyde emission standards the world over has intensified research and development effort to explore several paths for reducing formaldehyde release. A new generation of low odour resins is currently being developed and some resin manufacturers are now programming formaldehyde and urea additions at two or more stages in the overall reaction. This article reports on the studies conducted on a four‐stage condensation process consisting of the first stage involving a high acid environment followed by an alkaline condensation, a condensation under a pH 6, and finally neutralization to pH 7. A programmed variation consisting of changing “the number of additions” and “the duration between additions” of urea to formaldehyde was considered as an effective method to control the molecular weight, molecular weight distribution, and the oligomeric structures. Response surface methodology was employed to optimize the above conditions to produce particle boards with minimum formaldehyde emission and maximum internal bond strength. The studies showed that sequential addition of urea [“the duration between additions” and the “number of additions”] improved the internal bond strength and reduced formaldehyde emission of the particleboards. Detailed resin characterization in terms of the number and weight average molecular weights, molecular weight distribution, polydispersity, percentages of reactive moieties, and interlinking units present in the oligomer could be stipulated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2709–2719, 2007     

Blocked melamine–urea–formaldehyde resins and their usage in agglomerated cork panels

Caprolactam and o‐p‐toluenesulfonamide are tested as chain‐growth blockers for melamine–urea–formaldehyde (MUF) resins, in an attempt to reduce the crosslinking density of the cured resin and hence improve its flexibility. Agglomerated cork panels, for which flexibility is a technical demand, were produced with the modified resins and tested. The blockers were added at three different steps in the synthesis process: methylolation, condensation, and at the end of the synthesis. Besides evaluation of standard properties, resins were characterized using gel permeation chromatography and Fourier transform infrared. Blocked resins showed better storage stability and improved water tolerance, especially when caprolactam was employed. When used as binders in agglomerated cork panels, the blocked resins allowed for significantly better flexibility, evaluated in terms of mandrel bending test. The tensile resistance of the panels remained well within the desired limits for this type of material. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46663.     

Determination of formaldehyde/urea molar ratio in amino resins by near‐infrared spectroscopy

New processes for synthesis of urea‐formaldehyde (UF) and melamine‐fortified urea‐formaldehyde (mUF) resins have been developed in the last years, motivated by the current concerns about the effects of formaldehyde on human health. All these formulations are quite susceptible to possible operation error, which can significantly influence the characteristics of the final product. The main objective of this work was to implement chemometric techniques for off‐line monitoring of the product's formaldehyde/urea (F/U) molar ratio using near infrared (NIR) spectroscopy. This allows the timely implementation of the necessary corrections in case the product is off‐specification. Calibration models for F/U molar ratio were developed taking into account the most relevant spectral regions for these resins, individually or in combination (7502–6098 cm^?1 and 5000–4246 cm^?1) and using different preprocessing methods. When the appropriate spectral range and preprocessing methods are selected, it is possible to obtain calibration models with high correlation values for these resins. The best preprocessing methods were identified for three cases: UF resin (produced by strongly‐acid process), mUF resin (alkaline‐acid process), and a combined model that involves both UF and mUF resins. It was concluded that significantly better accuracy is obtained when a new model is developed for each particular resin system. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Fast advancement and hardening acceleration of low‐condensation alkaline PF resins by esters and copolymerized urea

Low‐condensation phenol‐formaldehyde (PF) resins coreacted under alkaline conditions with up to 42% molar urea on phenol during resin preparation yielded PUF resins capable of faster hardening times than equivalent pure PF resins prepared under identical conditions and presented better performance than the latter. The water resistance of the PUF resins prepared seemed comparable to pure PF resins when used as adhesives for wood particleboard. Part of the urea was found by ¹³C‐NMR to be copolymerized to yield the alkaline PUF resin; whereas, especially at the higher levels of urea addition, unreacted urea was still present in the resin. Increase of the initial formaldehyde to phenol molar ratio decreased considerably the proportion of unreacted urea and increased the proportion of PUF resin. A coreaction scheme of phenolic and aminoplastic methylol groups with reactive phenol and urea sites based on previous model compounds work has been proposed, copolymerized urea functioning as a prebranching molecule in the forming, hardened resin network. The PUF resins prepared were capable of further noticeable curing acceleration by addition of ester accelerators; namely, glycerol triacetate (triacetin), to reach gel times as fast as those characteristic of catalyzed aminoplastic resins, but at wet strength values characteristic of exterior PF resins. Synergy between the relative amounts of copolymerized urea and ester accelerator was very noticeable at the lower levels of the two parameters, but this effect decreased in intensity toward the higher percentages of urea and triacetin. ¹³C‐NMR assignements of the relevant peaks of the PUF resins are reported and compared with what has been reported in the literature for mixed, coreacted model compounds and pure PF and urea‐formaldehyde (UF) resins. The relative performance of the different PUF resins prepared was checked under different conditions by thermomechanical analysis (TMA) and by preparation of wood particleboard, and the capability of the accelerated PUF resins to achieve press times as fast as those of aminoplastic (UF and others) resins was confirmed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 359–378, 1999     

NMR structural elucidation of amino resins

Urea formaldehyde, melamine formaldehyde, and melamine urea formaldehyde (MUF) are important industrial amino resins that find application in numerous diverse areas, most notably in the bonding of wood products. To understand the physical properties of these amino resins and, hence, optimize their performance, a knowledge of their chemical structure is necessary. This article reports the use of NMR spectroscopy to acquire this information in the solid and liquid states. ¹³C‐NMR experiments, supported and augmented by ¹H‐NMR and ¹⁵N‐NMR results, showed that the two stages of resin synthesis, methylolation followed by condensation, occurred in each type of resin. However, in the various MUF samples analyzed, the second step appeared to be predominantly the self‐condensation of melamine and urea rather than the cocondensation of melamine and urea. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3504–3512, 2004     

Study of glycidyl ether as a new kind of modifier for urea‐formaldehyde wood adhesives

In this work, the multiepoxy functional glycidyl ether (GE) modified urea‐formaldehyde (UF) resins were synthesized via a traditional alkaline‐acid process under low formaldehyde/urea (F/U) molar ratio. The synthesized resins were characterized by ¹³C magnetic resonance spectroscopy (¹³C‐NMR), indicating that GE can effectively react with UF resins via the ring‐opening reaction of epoxy groups. Moreover, the residual epoxy groups of GE could also participate in the curing reaction of UF resins, which was verified by Fourier transform infrared spectroscopy. The storage stability of GE‐modified UF resins and the thermal degradation behavior of the synthesized resins were evaluated by using optical microrheology and thermogravimetric analysis, respectively. Meanwhile, the synthesized resins were further employed to prepare the plywood with the veneers glued. For the modification on bonding strength and formaldehyde emission of the plywood, the influences of addition method, type, and amount of GE were systematically investigated. The performance of UF adhesives were remarkably improved by the modification of GE around 20–30% (weight percentage of total urea) in the acidic condensation stage during the resin synthesis. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Characterization of phenol–urea–formaldehyde resin by inline FTIR spectroscopy

Phenol–urea–formaldehyde (PUF) resins were synthesized by a two‐step polymerization process. The first step was the synthesis of 2,4,6‐trimethylolphenol (TMeP) from phenol and formaldehyde, under alkaline conditions. In the second step PUF resins were synthesized by the reaction of TMeP with urea, under acidic and alkaline conditions. The influence of temperature on the synthesis of TMeP was investigated. The molar ratio between TMeP and urea was varied to study the composition effect on the second step of the PUF synthesis and final product properties. Synthesis of TMeP and PUF resins were monitored by inline FTIR‐ATR system. Analytical methods, such as differential scanning calorimetry, nuclear magnetic resonance, thermogravimetric analysis, and infrared spectroscopy were used for characterization of TMeP and PUF resins. Obtained PUF resins were cured and tested on flexural strength. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Kinetics and mechanism of urea-formaldehyde reaction

The various initial reactions in the urea-formaldehyde reaction have been isolated and the course of the reaction investigated using a quantitative thin-layer chromatographic technique developed for the purpose. The rate constants for the formation of monomethylol urea pass through a minimum in the pH range 4.5–8, thereby proving catalysis by H⁺ and OH^?. Whereas the reaction under alkaline conditions leads to methylol formation, acidic conditions favour formation of methylene bridges. It was found that the higher homologues were formed through the methylolation of methylene urea followed by its condensation with free urea and not by the reaction of methylene urea with methylol urea.     

Condensation–addition‐type resole resins with phenyl ethynyl functions: Synthesis,characterization, and thermal properties

Novel phenolic resins bearing methylol and phenyl ethynyl functions and curing by both condensation and addition mechanisms were synthesized by the reaction of 3‐(phenyl ethynyl) phenol (PEP) with formaldehyde under alkaline conditions. Resins with varying relative concentration of the two functional groups were synthesized and characterized. The resins underwent a two‐stage cure, confirmed by both DSC and DMA analyses. The low‐temperature cure due to methylol condensation led to early gelation of the system. The ultimate curing through addition reaction of phenylethynyl group required heating at 275°C. The cured resins exhibited better thermal stability and anaerobic char yield in comparison to a conventional resole. The thermal stability and char‐yielding property showed a diminishing trend with enhanced methylol substitution. Resin with F/P ratio less than unity offered excellent thermal stability and anaerobic char yield. The thermal degradation of the cured resins occurred in two kinetic steps. Methylene groups favored the initial degradation, whereas the higher temperature carbonization process was independent of the network structure. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 3371–3377, 2001     

Simplified preparation of low polydispersity,low molecular weight poly(D,L‐lactic acid) by liquid/liquid phase separation for drug delivery systems with discussion of molecular weight characterization

Poly(D ,L ‐lactic acid) (PLA) has been widely used in pharmaceutics and medicine. Low molecular weight (LMW) PLA is especially useful for rapidly degrading biomaterials such as those used for short‐duration drug delivery systems. There is scant information available in the literature regarding the purification and analysis of LMW PLA. In this paper we report (1) a convenient and effective polymer purification/fractionation technique to produce LMW PLA with narrow molecular weight distribution (MWD) and (2) analyses that were used to characterize the molecular weight and MWD of these polymers. A novel, convenient and effective temperature‐induced solution‐phase separation method was developed to produce narrow MWD, LMW (600–2000 g mol^?1) PLA. Molecular weights determined using gel permeation chromatography (GPC) with universal calibration, unlike those determined with the commonly used conventional calibration, showed good agreement with those obtained using several independent direct techniques. The phase separation induced by temperature reduction of a polymer in a single solvent system provided a simple and effective technique to produce narrow MWD, LMW PLA polymers. Additional advantages of this technique are: (1) only one solvent is required; (2) the risk of local complete solid polymer precipitation is eliminated; (3) it is reversible and not dependent on the rate of cooling; and (4) use of chlorinated solvents is avoided. This technology may open up a new opportunity for manufacturing LMW polymers with narrow MWD. We also found that GPC with universal calibration is a more accurate method than GPC with the commonly used conventional calibration for characterizing these polymers, and is straightforward to use especially now that on‐line viscosity detectors are widely available. Copyright © 2010 Society of Chemical Industry     

Reactivity,chemical structure,and molecular mobility of urea–formaldehyde adhesives synthesized under different conditions using FTIR and solid‐state 13C CP/MAS NMR spectroscopy

This study was conducted to investigate the effects of reaction pH condition and hardener type on the reactivity, chemical structure, and molecular mobility of urea–formaldehyde (UF) resins. Three different reaction pH conditions, such as alkaline (7.5), weak acid (4.5), and strong acid (1.0), were used to synthesize UF resins, which were cured by adding four different hardeners (ammonium chloride, ammonium sulfate, ammonium citrate, and zinc nitrate) to measure gel time as the reactivity. FTIR and ¹³C‐NMR spectroscopies were used to study the chemical structure of the resin prepared under three different reaction pH conditions. The gel time of UF resins decreased with an increase in the amount of ammonium chloride, ammonium sulfate, and ammonium citrate added in the resins, whereas the gel time increased when zinc nitrate was added. Both FTIR and ¹³C‐NMR spectroscopies showed that the strong reaction pH condition produced uronic structures in UF resin, whereas both alkaline and weak‐acid conditions produced quite similar chemical species in the resins. The proton rotating‐frame spin–lattice relaxation time (T_1ρH) decreased with a decrease in the reaction pH of UF resin. This result indicates that the molecular mobility of UF resin increases with a decrease in the reaction pH used during its synthesis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2677–2687, 2003     

Examination of selected synthesis and room‐temperature storage parameters for wood adhesive‐type urea–formaldehyde resins by 13C‐NMR spectroscopy. V

The effects of posttreatments of particleboard adhesive‐type urea–formaldehyde resins were studied. The resins were synthesized with formaldehyde/first urea (F/U₁) mol ratios of 1.40, 1.60, 1.80, 2.10, and 2.40 and then the second urea was added to give a final formaldehyde/urea ratio of 1.15 in alkaline pH. The resins were posttreated at 60°C for up to 13.5 h and the 2.5‐h heat‐treated resin samples were stored at room temperature for up to 27 days. Resins sampled during the posttreatments were examined by ¹³C‐NMR and evaluated by bonding particleboards. In the posttreatments, hydroxymethyl groups on the polymeric resin components dissociated to formaldehyde and reacted with the second urea, and methylene and methylene–ether groups were formed from reactions involving the second urea. Methylene–diurea and urea groups bonded to UF polymers were identified. As a result, the viscosity of the resins initially decreased but later increased along with the cloudiness of the resins. Bond‐strength and formaldehyde‐emission values of particleboard varied with posttreatment variables as well as with the F/U₁ mol ratios used in the resin syntheses. The results would be useful in optimizing resin synthesis and handling parameters. Various reaction mechanisms were considered. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1896–1917, 2003     

Hydrolysis of lactic acid based poly(ester-urethane)s

The hydrolysis behaviour of lactic acid based poly(ester-urethane)s has been studied in a buffer solution of pH 7·00 at 37 and 55°C. Samples were prepared using a straight two step lactic acid polymerization process. The lactic acid was first polymerized by condensation with a low molecular weight by hydroxyl terminated telechelic prepolymer and the molecular weight then was increased with a chain extender such as a diisocyanate. In the hydrolysis study, the effect on the hydrolysis rate of different stereostructures (different amount of D -units in the polymer chain) and the length of the ester units were studied. The rate of hydrolysis was examined by various techniques including weighing (water absorption and weight loss), GPC (molecular weight and polydispersity), and DSC (thermal properties). GPC measurements showed that at 37°C the weight average molecular weight of the poly(ester-urethane)s started to decrease slowly during the first week of hydrolysis, but that at 55°C the weight average molecular weight decreased dramatically during the first week of hydrolysis. Significant mass loss occurred later at both temperatures. © 1998 Society of Chemical Industry     

Examination of selected synthesis and room‐temperature storage parameters for wood adhesive‐type urea–formaldehyde resins by 13C‐NMR spectroscopy. IV

Typical particleboard wood‐adhesive urea–formaldehyde (UF) resins, synthesized with formaldehyde/first urea (F/U₁) mol ratios of 1.80, 2.10, and 2.40 and the second urea added to an overall F/U ratio of 1.15, in weak alkaline pH, were allowed to stand at room temperature over a period of 50 days. ¹³C‐NMR of time samples taken over the storage period showed gradual migration of hydroxymethyl groups from the polymeric first‐urea components to the monomeric second‐urea components and also an advancing degree of polymerization of resins by forming methylene and methylene ether groups involving the second urea. These phenomena that varied with the F/U₁ mol ratios used in the resin syntheses due to the varying polymer branching structures resulted in the first step of resin synthesis. Varying viscosity decreases and increases of the resins also occurred. Due to these chemical and physical changes, the particleboards that bonded with the sampled resins showed varying bond strength and formaldehyde‐emission values, indicating process optimizations possible to improve bonding and formaldehyde‐emission performances. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1155–1169, 2001     

聚天冬氨酸的合成与表征

介绍了以L -天冬氨酸为原料 ,热缩合成聚天冬氨酸酐 ,水解得到聚天冬氨酸的合成工艺。采用凝胶色谱法测定了聚天冬氨酸的分子量 ,并用核磁共振对其进行了表征。     

Melamine‐bridged alkyl resorcinol modified urea–formaldehyde resin for bonding hardwood plywood

A powdery product was obtained by the reaction of methylolated melamine with alkyl resorcinols to form melamine‐bridged alkyl resorcinols (MARs). The effects of the addition of this powder on the bonding strength and formaldehyde emission of urea–formaldehyde (UF) resins were investigated. Three types of UF resins with a formaldehyde/urea molar ratio of 1.3 synthesized by condensation at pH 1.0 (UF‐1.0), pH 4.5 (UF‐4.5), and pH 5.0 (UF‐5.0) were fabricated. The addition of MAR to UF‐4.5 and UF‐5.0 for bonding hardwood plywood enhanced the bonding strength and reduced formaldehyde emission. For UF‐1.0, the addition of MAR adversely affected the bonding strength. However, the UF‐1.0 resin yielded the lowest formaldehyde emission of all of the UF resins in the study. The effects of the MAR addition were related to the molecular structures of the UF resins. UF‐1.0 contained a large amount of free urea, a considerable number of urons, and a highly methylene‐linked, ring‐structured higher molecular weight fraction and had a smaller number of methylol groups. Therefore, the addition of MAR was considered to cause a shortage of the methylol groups, which in turn, led to incomplete resin curing. In contrast to UF‐1.0, UF‐5.0 contained a smaller amount of free urea and a linearly structured higher molecular weight fraction and had a larger number of methylol groups. In this case, MAR was considered to effectively react with the methylol groups to develop a three‐dimensional crosslinked polymer network to enhance the bonding strength and suppress the generation of free formaldehyde to reduce formaldehyde emission. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

脲醛树脂合成过程中游离甲醛的抑制

研究了脲醛树脂合成过程中抑制游离甲醛的方法,讨论了合成工艺的优化以及单宁酸和可溶性碱木质素作为降醛剂的效果。结果表明：优化后的合成工艺为甲醛与尿素的物质的量比为1.2：1,缩聚反应阶段温度和pH值分别为95℃和5.0,三聚氰胺用量为尿素与甲醛总质量的2%,聚乙烯醇用量为尿素质量的1%。采用该工艺条件可使的产品中游离甲醛的量降到0.18%,黏度为16.2s,固体质量分数为52.96%,储存时间大于45d。采用单宁酸用量为尿素质量的2%时,产品中游离甲醛量为0.09%,固体质量分数为53.44%,黏度为16.9s;可溶性碱木质素用量为尿素质量的5%时,游离甲醛的量为0.15%,其他指标与添加单宁酸的样品相似。