Impact,thermal, and morphological properties of functionalized rubber toughened‐poly(ethylene terephthalate) nanocomposites

In this study, poly(ethylene terephthalate)/organo‐montmorillonite (PET/OMMT) nanocomposites were melt‐compounded using twin screw extruder followed by injection molding. Maleic anhydride grafted styrene‐ethylene/butylene‐styrene (SEBS‐g‐MAH) was used to improve the impact properties of the PET/OMMT nanocomposites. The notched and un‐notched impact strength of PET/OMMT nanocomposites increased at about 2.5 times and 5.5 times by the addition of 5 wt % of SEBS‐g‐MAH. Atomic force microscopy (AFM) scans were taken from the polished surface of both PET/OMMT and SEBS‐g‐MAH toughened PET/OMMT nanocomposites. The addition of SEBS‐g‐MAH altered the phase structure and clay dispersion in PET matrix. It was found that some of the OMMT silicate layers were encapsulated by SEBS‐g‐MAH. Further, the addition of SEBS‐g‐MAH decreased the degree of crystallinity of the PET/OMMT nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influences of compatibilizers on rheology and mechanical properties of propylene random copolymer/styrene‐ethylene‐butylene‐styrene block copolymer/organic‐montmorillonite nanocomposites

Propylene random copolymer (PPR)/styrene‐ethylene‐butylene‐styrene block copolymer (SEBS)/compatibilizer/organic‐montmorillonite (OMMT) quaternary nanocomposites and PPR/compatibilizer/OMMT ternary nanocomposites were prepared via two‐stage melt blending and influences of compatibilizers, maleic anhydride (MA) grafted styrene‐ethylene‐butylene‐styrene copolymer (SEBS‐g‐MA), poly(octene‐co‐ethylene) (POE‐g‐MA), or propylene block copolymers (PPB‐g‐MA), on rheology and mechanical properties of the nanocomposites were investigated. The results of X‐ray diffraction measurement and transmission electron microscopy observation showed that OMMT layers were mainly intercalated in the nanocomposites except for the mainly exfoliated structure in the quaternary nanocomposites using POE‐g‐MA as compatibilizer. The nanocomposites exhibited pseudo‐solid like viscoelasticity in low frequencies and shear‐thinning in high shear rates. As far as OMMT dispersion was concerned, POE‐g‐MA was superior to SEBS‐g‐MA and PPB‐g‐MA, which gives rise to the highest viscosities in both the ternary and quaternary nanocomposites. The quaternary nanocomposites containing POE‐g‐MA were endowed with balanced toughness and rigidity. It was suggested that a suitable combination of compatibilizer and SEBS was an essentially important factor for adjusting the OMMT dispersion and distribution, the rheological and mechanical performances of the nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical and rheological properties of PP/SEBS/OMMT ternary composites

The microstructure and mechanical properties of polypropylene (PP)/OMMT binary nanocomposites and PP/styrene‐6‐(ethylene‐co‐butylenes)‐6‐styrene triblock copolymer (SEBS)/OMMT ternary nanocomposites were investigated using X‐ray diffraction (XRD), transmission electron microscopy (TEM), and rheology and electromechanical testing machine. The results show that the organoclay layers are mainly intercalated and partially exfoliated in the PP‐based nanocomposites. The additions of SEBS and OMMT have no significant effect on the crystallization behavior of PP. At the same time, it can be concluded that the polymer chains of PP and SEBS have intercalated into the organoclay layers and increase the gallery distance after blending process based on the analytical results from TEM, XRD, and rheology, which result in the form of a percolated nanostructure in the PP‐based nanocomposites. The results of mechanical properties show that SEBS filler greatly improve the notched impact strength of PP, but with the sacrifice of strength and stiffness. OMMT can improve the strength and stiffness of PP and slightly enhance the notched impact strength of PP/PP‐g‐MA. In comparison with neat PP, PP/OMMT, and PP/SEBS binary composites, notched impact toughness of the PP/SEBS/OMMT ternary composites significantly increase. Moreover, the stiffness and strength of PP/SEBS/OMMT ternary nanocomposites are slightly enhanced when compared with neat PP. It is believed that the synergistic effect of both SEBS elastomer and OMMT nanoparticles account for the balanced mechanical performance of the ternary nanocomposites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Thermo‐oxidative decomposition kinetics of elastomeric composites based on styrene‐(ethylene‐butylene)‐styrene triblock copolymer and organomontmorillonite

The elastomeric nanocomposites based on organomontmorillonite (OMMT) and styrene‐(ethylene‐butylene)‐styrene (SEBS) thermoplastic elastomer were prepared by melt processing using maleic anhydride grafted SEBS (SEBS‐g‐MA) as compatibilizer. Thermo‐oxidative decomposition behavior of the neat components and the nanocomposites were investigated using thermogravimertic analysis (TGA) in air atmosphere. The isoconversional method is employed to study the kinetics of thermo‐oxidative degradation. The heating modes and the composition of nanocomposites were found to affect the kinetic parameters (E_a, lnA and n). The E_a and lnA values of SEBS, OMMT, and their composites are much higher under dynamic heating than under isothermal heating. The reaction order (n) of OMMT was lower than those of SEBS and their composites. The obtained TG profiles and calculated kinetic parameters indicated that the incorporation of OMMT into SEBS significantly improved the thermal stability both under dynamic heating and under isothermal heating. The simultaneously obtained DSC data showed that the enthalpy of thermal decomposition decreased with OMMT loading. No significant change in the nonisothermal and isothermal stability of the nanocomposites with addition of SEBS‐g‐MA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Water absorption behavior of different types of organophilic montmorillonite‐filled polyamide 6/polypropylene nanocomposites

The water absorption behavior of different types of organophilic montmorillonite (OMMT)‐filled polyamide 6/polypropylene nanocomposites with and without compatibilizers (maleated PP or PP‐g‐MA and maleated styrene‐ethylene/butylene‐styrene or SEBS‐g‐MA) was evaluated. Four different types of OMMT, i.e., dodecylamine‐modified MMT (D‐MMT), 12 aminolauric acid‐modified MMT (A‐MMT), stearylamine‐modified MMT (S‐MMT), and commercial organo‐MMT (C‐MMT) were used as reinforcement. The water absorption response of the nanocomposites was studied and analyzed by tensile test and morphology assessment by scanning electron microscopy (SEM). The kinetics of water absorption of the nanocomposites conforms to Fick's law. The M_m and D are dependent on the types of OMMT and compatibilizers. The equilibrium water content and diffusivity of PA6/PP blend were increased by the addition of OMMT but decreased in the presence of compatibilizers. On water absorption, both strength and stiffness of the nanocomposites were drastically decreased, but the ductility was remarkably increased. Both PP‐g‐MA and SEBS‐g‐MA played an effective role as compatibilizers for the nanocomposites. This was manifested by their higher retention ability in strength and stiffness (in the wet and re‐dried states), reduced the equilibrium water content, and diffusivity of the nanocomposites. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Thermally stable low‐density polyethylene/polyhydroxybutyrate pairs: Synergy between organomodified nanoclay and LDPE‐g‐MAH

Nanocomposites of low‐density polyethylene/polyhydroxybutyrate (LDPE/PHB) containing organomodified montmorillonite (OMMT) and/or LDPE grafted maleic anhydride (LDPE‐g‐MAH) were prepared with a wide range of composition ratios using a vertical co‐rotating twin‐screw microCompounder. To infer the effect of OMMT and LDPE‐g‐MAH on the thermal stability of prepared nanocomposites, all samples were characterized by thermogravimetric analysis while changing clay and compatibilizer contents. Accordingly, two commonly used kinetic models (Coats–Redfern and Horowitz–Metzger) were employed to correlate the thermal stability of the samples with kinetic parameters, including activation energy and pre‐exponential factor. Furthermore, morphological features of LDPE/PHB in the presence or absence of OMMT and LDPE‐g‐MAH were studied using scanning electron microscopy, transmission electron microscopy, and wide‐angle X‐ray diffraction analysis. It was found that for a specific OMMT composition ratio (1 wt %), the thermal stability is enhanced due to an exfoliated structure. However, for samples containing more organoclay (>=3 wt %), the thermal stability was reduced showing the competition between the barrier effect of organoclay platelets and the catalyzing effect of ammonium salts. Moreover, when using LDPE‐g‐MAH as compatibilizer, it acted as a good coupling agent in all compositions in LDPE major phase systems in contrast to PHB major phase samples. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45922.     

Melt rheology and properties of compatibilized recycled poly(ethylene terephthalate)/(styrene‐ethylene‐ethylene‐propylene‐styrene) block copolymer blends

Blends of recycled poly(ethylene terephthalate) (R‐PET) and (styrene‐ethylene‐ethylene‐propylene‐styrene) block copolymer (SEEPS) compatibilized with (maleic anhydride)‐grafted‐styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MAH) were prepared by melt blending. The compatibilizing effects of SEBS‐g‐MAH were investigated systematically by study of the morphology, linear viscoelastic behavior, and thermal and mechanical properties of the blends. The results show that there is good agreement between the results obtained by rheological measurement and morphological analysis. The rheological test shows that the melt elasticity and melt strength of the blends increase with the addition of SEBS‐g‐MAH. The Cole‐Cole plots and van Gurp‐Palmen plots confirm the compatibilizing effect of SEBS‐g‐MAH. However, the Palierne model fails to predict the linear viscoelastic properties of the blends. The morphology observation shows that all blends exhibit a droplet‐matrix morphology. In addition, the SEEPS particle size in the (R‐PET)/SEEPS blends is significantly decreased and dispersed uniformly by the addition of SEBS‐g‐MAH. Differential scanning calorimeter analysis shows that the crystallization behavior of R‐PET is restricted by the incorporation of SEEPS, whereas the addition of SEBS‐g‐MAH improves the crystallization behavior of R‐PET compared with that of uncompatibilized (R‐PET)/SEEPS blends. The Charpy impact strength of the blends shows the highest value at SEBS‐g‐MAH content of 10%, which is about 210% higher than that of pure R‐PET. J. VINYL ADDIT. TECHNOL., 22:342–349, 2016. © 2014 Society of Plastics Engineers     

Synthesis of styrene–ethylene–butylene–styrene triblock copolymer‐g‐polylactic acid copolymer and its potential application as a toughener for polylactic acid

The copolymer of styrene–ethylene–butylene–styrene triblock copolymer‐g‐polylactic acid (SEBS‐g‐PLA) was successfully prepared using a novel solvothermal synthetic method, in which the graft copolymerization of PLA and SEBS was simply performed in cholorform solution at 100–150°C with benzoyl peroxide (BPO) as initiator. The effect of various factors including the reaction temperature and time and the content of BPO and PLA on the graft copolymerization was investigated in detail. It is found that the optimal reaction condition for the grafted copolymers SEBS‐g‐PLA was 120°C for 5 h, while the optimal formulation of SEBS/PLA/BPO was 5 g/2 g/0.5 g in 30 mL chloroform. The properties and microstructures of the obtained SEBS‐g‐PLA copolymers were also studied. The tensile strength and elongation at break were higher than that of pure SEBS and improved with the increase of grafting degree. In addition, SEBS‐g‐PLA copolymer possessed two‐phase structure with vague phase boundaries. The as‐prepared SEBS‐g‐PLA copolymers can be used as the toughening component to improve the impact strength of PLA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical,morphological, and thermal properties of nanotalc reinforced PA6/SEBS‐g‐MA composites

Ternary butylene‐styrene‐g‐maleic anhydride (SEBS‐g‐MA) (100/20 w/w) blend with varying content of nanotalc (1, 3, and 5 wt %) were prepared by melt compounding followed by injection molding. Thermal properties were investigated by thermogravimetric analysis (TGA) and the results show that the thermal properties of nanocomposites are slightly improved by the addition of nanotalc content. The morphology of nanocomposites using wide angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM) revealed the delamination of talc layers in the ternary nanocomposites. The dynamic mechanical properties of the samples were analyzed by using dynamic mechanical thermal analyzer (DMTA). The results show that the storage modulus of the blend monotonically increased while tan δ curve show the diffuse pattern with the nanotalc content. The mechanical properties of PA6/SEBS‐g‐MA nanocomposites were studied by tensile, flexural, and impact tests. The tensile and flexural properties continuously increased while izod impact and elongation‐at‐break decreased with nanotalc content. Various theoretical predictive models were used to correlate tensile modulus with the experimental data. The experimental data shows the positive deviation with the applied models. Bela Pukanszky model has been used to calculate the value of parameter B by employing tensile strength data. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41381.     

Synergistic effect of organo‐montmorillonite on intumescent flame retardant ethylene‐octene copolymer

Nanocomposite of thermoplastic elastomer ethylene‐octene copolymer/maleated ethylene‐octene (POE/POE‐g‐MAH) with organo‐montmorillonite (OMMT, 11 wt %) as masterbatch have been obtained by melt blending and it has been characterized by transmission electron microscopy (TEM). Flame retardant POE/POE‐g‐MAH/OMMT/ammonium polyphosphate‐pentaerythritol (APP‐PER) (an intumescent flame retardant with 75 wt % ammonium polyphosphate and 25 wt % pentaerythritol) composites were prepared by using melting processing to study their structures, flame‐retardancy, thermal, and mechanical properties. TEM showed exfoliated structures throughout POE/POE‐g‐MAH/OMMT masterbatch and POE/POE‐g‐MAH/OMMT/APP‐PER nanocomposites. Synergistic effect was observed between OMMT and APP‐PER resulting in significant improvements on thermal stability, flame‐retardancy and mechanical properties in the POE/POE‐g‐MAH/OMMT/APP‐PER nanocomposites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Property enhancement in polypropylene ternary blend nanocomposites via a novel poly(ethylene oxide)‐grafted polystyrene‐block‐poly(ethylene/butylene)‐block‐polystyrene toughener–compatibilizer system

Synthesis and characterization of a novel toughener–compatibilizer for polypropylene (PP)–montmorillonite (MMT) nanocomposites were conducted to provide enhanced mechanical and thermal properties. Poly(ethylene oxide) (PEO) blocks were synthetically grafted onto maleic anhydride‐grafted polystyrene‐block‐poly(ethylene/butylene)‐block‐polystyrene (SEBS‐g‐MA). Special attention was paid to emphasize the effect of PEO‐grafted SEBS (SEBS‐g‐PEO) against SEBS‐g‐MA on morphology, static/dynamic mechanical properties and surface hydrophilicity of the resultant blends and nanocomposites. It was found that the silicate layers of neat MMT are well separated by PEO chains chemically bonded to nonpolar SEBS polymer without needing any organophilic modification of the clay as confirmed by X‐ray diffraction and transmission electron microscopy analyses. From scanning electron microscopy analyses, elastomeric domains interacting with MMT layers via PEO sites were found to be distributed in the PP matrix with higher number and smaller sizes than the corresponding blend. As a benefit of PEO grafting, SEBS‐g‐PEO‐containing nanocomposite exhibited not only higher toughness/impact strength but also increased creep recovery, as compared to corresponding SEBS‐g‐MA‐containing nanocomposite and neat PP. The damping parameter of the same nanocomposite was also found to be high in a broad range of temperatures as another advantage of the SEBS‐g‐PEO toughener–compatibilizer. The water contact angles of the blends and nanocomposites were found to be lower than that of neat hydrophobic PP which is desirable for finishing processes such as dyeing and coating. © 2018 Society of Chemical Industry     

A study on the effects of SEBS‐g‐MAH on the phase morphology and mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends

In this work, five ternary blends based on 70% by weight (wt %) of polypropylene (PP) with 30% wt of polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene)(SEBS) dispersed phase consists of 15 wt % PC and 15 wt % reactive (maleic anhydride grafted) and nonreactive SEBS mixtures at various ratios were prepared in a co‐rotating twin screw extruder. scanning electron microscopy (SEM) micrographs showed that the blends containing only nonreactive SEBS exhibited a fine dispersion of core‐shell particles. With decreasing the SEBS/SEBS‐g‐Maleic Anhydride (MAH) weight ratio, the morphology changed from the core‐shell particles to a mixed of core‐shell, rod‐like and individual particles. This variation in phase morphology affected the thermal and mechanical properties of the blends. DSC results showed that the blends containing only nonreactive SEBS exhibited a minimum in degree of crystallinity due to the homogeneous nucleation of core‐shell particles. Mechanical testing showed that in the SEBS/SEBS‐g‐MAH weight ratio of 50/50, the modulus and impact strength increased compared with the PP matrix while the yield stress had minimum difference with that of PP matrix. These effects could be attributed to the formation of those especial microstructures revealed by the SEM studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology,mechanical properties and electromagnetic shielding effectiveness of poly(styrene‐b‐ethylene‐ran‐butylene‐b‐styrene)/carbon nanotube nanocomposites: effects of maleic anhydride,carbon nanotube loading and processing method

Nanocomposites based on poly(styrene‐b‐ethylene‐ran‐butylene‐b‐styrene) (SEBS) and carbon nanotubes (CNTs) (SEBS/CNT) as well as SEBS grafted with maleic anhydride (SEBS‐MA)/CNT were successfully prepared for electromagnetic shielding applications. Both SEBS/CNT and SEBS‐MA/CNT nanocomposites were prepared by melt compounding and were post‐processed using two different techniques: tape extrusion and compression moulding. The different nanocomposites were characterized by Raman spectroscopy and rheological analysis. Their mechanical properties, electrical properties (10^-2–10⁵ Hz) and electromagnetic shielding effectiveness (8.2–12.4 GHz) were also evaluated. The results showed that the CNT loading amount, the presence of MA in the matrix and the shaping technique used strongly influence the final morphologies and properties of the nanocomposites. Whilst the nanocomposite containing 8 wt% CNTs prepared by compression moulding presented the highest electromagnetic shielding effectiveness (with a value of 56.73 dB, which corresponds to an attenuation of 99.9996% of the incident radiation), the nanocomposite containing 5 wt% CNTs prepared by tape extrusion presented the best balance between electromagnetic and mechanical properties and was a good candidate to be used as an efficient flexible electromagnetic interference shielding material. © 2018 Society of Chemical Industry     

Effects of compatibilizers and testing speeds on the mechanical properties of organophilic montmorillonite filled polyamide 6/polypropylene nanocomposites

In the present study, the fracture properties of different types of organophilic montmorillonite (OMMT) filled polyamide 6/polypropylene nanocomposites was investigated. Two types of compatibilizers, i.e., maleic anhydride grafted polypropylene (PP‐g‐MA) and maleic anhydride grafted styrene‐ethylene/butylene‐styrene (SEBS‐g‐MA) were used to compatibilize these systems. The tensile properties were studied through tensile test at two different testing speeds; 50 and 500 mm/min whereas the fracture properties were determined using single‐edge‐notch‐3 point‐bending (SEN‐3PB) specimens at three different testing speeds; 1, 100, and 500 mm/min. The presence of both PP‐g‐MA and SEBS‐g‐MA compatibilizers improved the tensile and fracture properties of nanocomposites due to the compatibilizing effect of both compatibilizers. SEBS‐g‐MA compatibilizer seemed to be more effective in improving the fracture toughness of nanocomposites than PP‐g‐MA especially at high testing speed. This was due to the elastomeric nature of SEBS‐g‐MA, which can provide a better toughening effect than the relatively harder PP‐g‐MA. POLYM. ENG. SCI., 50:1493–1504, 2010. © 2010 Society of Plastics Engineers     

Influence of addition of styrene–ethylene/butylene–styrene copolymer on rheological,mechanical, and tribological properties of polyamide nanocomposites

To develop new tribomaterials for mechanical sliding parts, investigations were carried out on the influence of adding styrene–ethylene/butylene–styrene block copolymer (SEBS) on the rheological, mechanical, and tribological properties of polyamide 6 (PA6) nanocomposite, which is a commercial product of layered silicate (clay) filled polyamide 6 (PA6/Clay). Two kinds of block copolymers, unmodified SEBS (SEBS) and maleic anhydride‐grafted SEBS (SEBS‐g‐MA), were added with PA6/Clay nanocomposite. Dynamic viscoelastic properties in the molten state of these nanocomposites and their tensile, impact, and tribological properties of these nanocomposites were evaluated. Dynamic viscoelastic properties were found to increase with the addition of SEBS and were influenced, in particular, by block copolymers containing SEBS‐g‐MA. Influence of the addition of SEBS on mechanical properties of these systems differed for each mechanical property. Although tensile properties decreased with SEBS, Izod impact properties were improved with the addition of SEBS‐g‐MA. Tribological properties were improved with the addition of block copolymer, and the influence of the amount of addition was higher than the type of block copolymer used. These results indicate that new tribomaterials developed have sufficient balance amongst moldability, mechanical, and tribological properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Effects of carbon nanofibers on the fracture,mechanical, and thermal properties of PP/SEBS‐g‐MA blends

Polypropylene/maleated (styrene‐ethylene‐butadiene‐styrene) (PP/SEBS‐g‐MA) blends reinforced with 0.2–2.5 wt% carbon nanofibers (CNFs) were prepared by injection molding. The structure, thermal, mechanical, and fracture behaviors of PP/SEBS‐g‐MA blends and their nanocomposites were studied. Wide‐angle X‐ray diffraction (WAXD) results showed that the SEBS‐g‐MA and/or CNF additions do not induce a structural change of PP. Tensile measurements showed that the Young's modulus and tensile yield strength increase with the increasing filler content. Izod impact and essential work of fracture test results demonstrated that CNFs are beneficial to improve the impact strength and specific essential work of fracture of PP/SEBS‐g‐MA blends. Therefore, tough PP‐nanocomposites can be achieved by melt‐blending low fractions of CNFs and appropriate elastomer contents. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Evaluation of mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends using Taguchi experimental analysis

In this work, ternary polymer blends based on polypropylene (PP)/polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) (SEBS) triblock copolymer and a reactive maleic anhydride grafted SEBS (SEBS‐g‐MAH) at fixed compositions are prepared using twin‐screw extruder at different levels of die temperature (235‐245‐255°C), screw speed (70‐100‐130 rpm), and blending sequence (M1‐M2‐M3). In M₁ procedure, all of the components are dry blended and extruded simultaneously using Brabender twin‐screw extruder, whereas in M₂ procedure, PC, SEBS, and SEBS‐g‐MAH minor phases are first preblended in twin‐screw extruder and after granulating are added to PP continuous phase in twin‐screw extruder. Consequently, in M₃ procedure, PP and SEBS‐g‐MAH are first preblended and then are extruded with other components. The influence of these parameters as processing conditions on mechanical properties of PP/PC/SEBS ternary blends is investigated using L9 Taguchi experimental design. The responding variables are impact strength and tensile properties (Young's modulus and yield stress), which are influenced by the morphology of ternary blend, and the results are used to perform the analysis of mean effect as well. It is shown that the resulted morphology, tensile properties, and impact strength are influenced by extrusion variables. Additionally, the optimum processing conditions of ternary PP/PC/SEBS blends were achieved via Taguchi analysis. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Ultrasound assisted continuous‐mixing for the preparation of PP/SEBS/OMMT ternary nanocomposites

Polypropylene (PP)/polystyrene‐block‐poly(ethylene‐co‐butylenes)‐block‐polystyrene (SEBS)/organo‐montmorillonite (OMMT) nanocomposites of varying concentrations of maleic anhydride‐grafted polypropylene (PP‐g‐MA) were prepared by continuous mixing assisted by ultrasonic oscillation. The structure and morphology of nanocomposites were investigated by X‐ray diffraction (XRD), transmission electron microscopy, and scanning electron microscopy. It was found that both PP‐g‐MA and ultrasonic oscillation could enhance the intercalation and exfoliation of OMMT in PP matrix. Meanwhile, the formation of PP could be induced by ultrasonic irradiation at a power of more than 540 W. Rheological properties including complex viscosity, storage, and loss modulus of nanocomposites were increased after adding PP‐g‐MA or ultrasonic treatment. The results of mechanical properties showed that PP‐g‐MA could improve the tensile strength and tensile modulus of nanocomposites, but with the sacrifice of impact strength. This problem could be improved by ultrasound due to the reduced particle size of SEBS. However, the mechanical properties would be reduced by ultrasonic treatment with higher intensity due to the polymer degradation. Therefore, the synergistic effect of both compatibilizer and ultrasound should account for the balance between toughness and stiffness of PP/SEBS/OMMT ternary nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41202.     

Rubber‐toughened PLA blends with low thermal expansion

In this study, poly (lactic acid) (PLA) blended with various rubber components, i.e., poly (ethylene‐glycidyl methacrylate) (EGMA), maleic anhydride grafted poly(styrene‐ethylene/butylene‐styrene) triblock elastomer (m‐SEBS), and poly(ethylene‐co‐octene) (EOR), was investigated. It was observed that EGMA is highly compatible due to its reaction with PLA. m‐SEBS is less compatible with PLA and EOR is incompatible with PLA. Electron microscopy (SEM and TEM) revealed that a fine co‐continuous microlayer structure is formed in the injection‐molded PLA/EGMA blends. This leads to polymer blends with high toughness and very low linear thermal expansion both in the flow direction and in the transverse direction. The microlayer thickness of rubber in PLA blends was found to play key roles in reducing the linear thermal expansion and achieving high toughness of the blends. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and structure and mechanical properties of poly(styrene‐b‐butadiene)/clay nanocomposites

Star‐shaped and linear block thermoplastic poly(styrene‐b‐butadiene) copolymer (SBS)/organophilic montmorillonite clays (OMMT) were prepared by a solution approach. The intercalation spacing in the nanocomposites and the degree of dispersion of nanocomposites were investigated by X‐ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The mechanical properties, dynamic mechanical properties, and thermal stability of these nanocomposites were determined. Results showed that SBS chains were well intercalated into the clay galleries and an intercalated nanocomposite was obtained. The mechanical strength of nanocomposites with the star‐shaped SBS/OMMT were significantly increased. The addition of OMMT also gave an increase of the elongation, the dynamic storage modulus, the dynamic loss modulus, and the thermal stability of nanocomposites. The increase of the elongation of nanocomposites indicates that SBS has retained good elasticity. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3430–3434, 2004